Publications Details

A computer method to provide optimal laser weld schedules

Eisler, G.R.; Fuerschbach, P.W.

A method has been formulated and tested to provide laser weld schedules using a mathematical model and parameter optimization. This effort, on behalf of the Smartweld manufacturing initiative, seeks to provide: (1) laser power, (2) part travel speed, and (3) lens focal length to optimize weld process efficiency while constraining weld dimensions. Experimental data for three metals was fit to provide the mathematical model. Embedded material constants in the computational model allowed the extension to seven metals. A genetic algorithm, was used to accomplish the optimization. Lens focal length is a discrete variable and necessitated this type of algorithm. All coding was done in MATLAB and a graphical user interface was provided. Contour and surface plots, available through the interface, provide the analyst with insight as to optimum welds which are reachable within the problem-specified bounds on power, speed, and available focal lengths.