Publications

Plasma processes for etching and desmear of electronic components and printed wiring boards (PWB) are difficult to predict and control. Non-uniformity of most plasma processes and sensitivity to environmental changes make it difficult to maintain process stability from day to day. To assure plasma process performance, weight loss coupons or post-plasma destructive testing must be used. The problem with these techniques is that they are not real-time methods and do not allow for immediate diagnosis and process correction. These tests often require scrapping some fraction of a batch to insure the integrity of the rest. Since these tests verify a successful cycle with post-plasma diagnostics, poor test results often determine that a batch is substandard and the resulting parts unusable. These tests are a costly part of the overall fabrication cost. A more efficient method of testing would allow for constant monitoring of plasma conditions and process control. Process anomalies should be detected and corrected before the parts being treated are damaged. Real time monitoring would allow for instantaneous corrections. Multiple site monitoring would allow for process mapping within one system or simultaneous monitoring of multiple systems. Optical emission spectroscopy conducted external to the plasma apparatus would allow for this sort of multifunctional analysis without perturbing the glow discharge. In this paper, optical emission spectroscopy for non-intrusive, in situ process control will be explored along with applications of this technique towards process control, failure analysis and endpoint determination.

To verify the excitonic nature of the light-emitting state in PPV, fluorescence intensities and decay lifetimes were investigated as a function of excitation intensity. The results agree with the behavior predicted by the molecular exciton model. In particular, exciton-exciton annihilation causes the fluorescence intensity to saturate and the fluorescence lifetime to shorten at high exciton densities. In addition, the exciton annihilation, and thus diffusion, coefficients are found to be relatively large, even at low temperatures, indicating that exciton migration is important in PPV. These results indicate that the fluorescent (photoluminescent) state in PPV is excitonic in nature. The results argue against the band model where high mobility at reduced temperatures is not expected because the light-emitting species, neutral bipolarons, are associated with large lattice distortions.

Diametral compression strength distributions and the compaction behavior and of irregular shape 150-200 μm ceramic granules and uniform-size 210 μm glass spheres were measured to determine how granule strength variability relates to compaction behavior of granular assemblies. High variability in strength, represented by low Weibull modulus values (m<3) was observed for ceramic granules having a distribution of sizes and shapes, and for uniform-size glass spheres. Compaction pressure data were also analyzed using a Weibull distribution function, and the results were very similar to those obtained from the diametral compression strength tests for the same material. This similarity suggests that it may be possible to model granule compaction using a weakest link theory, whereby an assemblage of granules is viewed as the links of a chain, and failure of the weakest granule (i.e., the weakest link) leads to rearrangement and compaction. Additionally, with the use of Weibull statistics, it appears to be possible to infer the variability in strength of individual granules from a simple pressure compaction test, circumventing the tedious task of testing individual granules.

In ceramic manufacturing processes such as dry-pressing, correlations between applied compacting pressure and resultant powder compact density are essential for defining reliable process conditions for ceramic components. Pressure-density diagrams have been developed as a tool for both process control and for understanding the compaction behavior of different powders. These types of diagrams, however, pertain only to the average properties of a powder compact and do not address a significant issue in powder compaction processes: the formation of density gradients within the compact. Continuum-based mechanics models of varying complexity have addressed the influence of frictional forces acting at the powder-die wall interface which dissipate the applied pressure throughout the compact. Resulting pressure distribution models are then typically coupled with empirical functions relating pressure and density to obtain a green density distribution in the compact. All of these models predict similar trends; however, none predict the distribution with sufficient accuracy to be considered as a design tool for industrial applications.

Because the components of a multiphase flow often exhibit different electrical properties, a variety of probes have been developed to study such flows by measuring impedance in the region of interest. Researchers are now using electric fields to reconstruct the impedance distribution within a measurement volume via Electrical Impedance Tomography (EIT). EIT systems employ voltage and current measurements on the boundary of a domain to create a representation of the impedance distribution within the domain. The development of the Sandia EIT system (S-EIT) is reviewed. The construction of the projection acquisition system is discussed and two specific EIT inversion algorithms are detailed. The first reconstruction algorithm employs boundary element methods, and the second utilizes finite elements. The benefits and limitations of EIT systems are also discussed. Preliminary results are provided.

A flexible, modular manufacturing process for integrating micromechanical and microelectronic devices has been developed. This process embeds the micromechanical devices in an anisotropically etched trench below the surface of the wafer. Prior to microelectronic device fabrication, this trench is refilled with oxide, chemical-mechanically polished, and sealed with a nitride cap in order to embed the micromechanical devices below the surface of the planarized wafer. The feasibility of this technique in a manufacturing environment has been demonstrated by combining a variety of embedded micromechanical structures with a 2 μm CMOS process on 6 inch wafers. A yield of 78% has been achieved on the first devices manufactured using this technique.

New characterization and computational techniques have been developed to evaluate and simulate binder burnout from pressed powder compacts. Using engineering data and a control volume finite element method (CVFEM) thermal model, a nominally one dimensional (1-D) furnace has been designed to test, refine, and validate computer models that stimulate binder burnout assuming a 1-D thermal gradient across the ceramic body during heating. Experimentally, 1-D radial heat flow was achieved using a rod-shaped heater that directly heats the inside surface of a stack of ceramic annuli surrounded by thermal insulation. The computational modeling effort focused on producing a macroscopic model for binder burnout based on continuum approaches to heat and mass conservation for porous media. Two increasingly complex models have been developed that predict the temperature and mass of a porous powder compact as a function of time during binder burnout. The more complex model also predicts the pressure within a powder compact during binder burnout. Model predictions are in reasonably good agreement with experimental data on binder burnout from a 57-65% relative density pressed powder compact of a 94 wt% alumina body containing approx. 3 wt% binder. In conjunction with the detailed experimental data from the prototype binder burnout furnace, the models have also proven useful for conducting parametric studies to elucidate critical material property data required to support model development.

The pressure-compaction response of a spray-dried, 94% alumina powder containing several percent of a polymeric binder was investigated as a function of die diameter and compact aspect ratio. The results show that the die fill density decreases markedly with decreasing die diameter and aspect ratio, while the final green density (at 120 MPa) decreases only slightly under the same conditions. These results suggest that the ratio of the initial compact dimensions to the size of the granules may be much more important than previously considered.

This paper describes an algorithm for determining the optimal placement of a robotic manipulator within a workcell for minimum time coordinated motion. The algorithm uses a simple principle of coordinated motion to estimate the time of a joint interpolated motion. Specifically, the coordinated motion profile is limited by the slowest axis. Two and six degrees of freedom examples are presented. In experimental tests on a FANUC S-800 arm, the optimal placement of the robot can improve the cycle time of a robotic operation by as much as 25%. In high volume processes where the robot motion is currently the limiting factor, this increased throughput can result in substantial cost savings.

The emergence of several rapid prototyping & manufacturing (RP&M) technologies is having a dramatic impact on investment casting. While the most successful of the rapid prototyping technologies are almost a decade old, relatively recent process advances in their application have produced some remarkable success in utilizing their products as patterns for investment castings. Sandia National Laboratories has been developing highly coupled experimental and computational capabilities to examine the investment casting process with the intention of reducing the amount of time required to manufacture castings, and to increase the quality of the finished product. This presentation will begin with process aspects of RP&M pattern production and handling, shell fabrication, burnout, and casting. The emphasis will be on how the use of Stereolithography (SL) or Selective Laser Sintered (SLS) patterns differs from more traditional wax pattern processes. Aspects of computational simulation to couple design, thermal analysis, and mold filling will be discussed. Integration of these topics is probably the greatest challenge to the use of concurrent engineering principles with investment casting. Sandi has conducted several experiments aimed at calibrating computer codes and providing data for input into these simulations. Studied involving materials as diverse as stainless steel and gold have been conducted to determine liquid metal behavior in molds via real time radiography. The application of these experiments to predictive simulations will be described.

We give an algorithm for triangulating n-vertex polygonal regions (with holes) so that no angle in the final triangulation measures more than π/2. The number of triangles in the triangulation is only O(n), improving a previous bound of O(n 2), and the running time is O(n log2 n). The basic technique used in the algorithm, recursive subdivision by disks, is new and may have wider application in mesh generation. We also report on an implementation of our algorithm. © 1995 Springer-Verlag New York Inc.

The Particle Beam Fusion Accelerator (PBFA II) is now driving targets with ICF-relevant lithium ion beams. During the most recent lithium beam target series, time-integrated x-ray pinhole cameras viewed the ion-induced inner-shell x-ray fluorescence from the central gold cone target and a titanium-coated strip. Ion-beam profiles at a nominal 10-mm radius and fixed azimuthal direction were obtained from images of the Ti Kα fluorescence of a Ti-coated Al diagnostic wire. The gold cone gave us beam profiles at a nominal 3-mm radius and at all azimuthal angles from the Au Lα fluorescence. From these profiles, we obtained the ion-beam vertical focus position, the full width at half maximum, and the degree of azimuthal uniformity for the lithium target shots. For these initial results, beam steering problems were evident. Azimuthal uniformity was measured from the ion-beam footprint on the outer Au case (predominantly Au α) of the hohlraum target and was found to be in the same range (up to 30%) as for previous proton beam target series. © 1995 American Institute of Physics.

Nanosecond Pulsed Power provides the unique capability to deliver high energy and high power at low cost and high efficiency. One important application of this technology is to the generation of intense, high-energy laboratory X-ray sources using magnetically driven implosions. Saturn generates approx.500 kilojoules of x-rays using this process. This paper presents a detailed design concept for a approx.15 MJ laboratory X-ray source and discusses the resultant capabilities for high energy density physics studies.

A novel technique has been used to test the relative low cycle thermal fatigue resistance of different grades of US and Russian beryllium, which is proposed as plasma facing armor for fusion reactor first wall, limiter, and divertor components. A 30 kW electron beam test system was used to sweep the beam spot along one direction at 1 Hz. An in-vacuo fiber optic borescope was used to visually inspect the beryllium surfaces for crack initiation. Good agreement was found between the measured depth of cracks and a 2-D elastic-plastic finite element stress analysis.

The purpose of hazardous and radioactive materials packaging is to enable these materials to be transported without posing a threat to the health or property of the general public. To achieve this aim, regulations in the United States have been written establishing general design requirements for such packagings. While no regulations have been written specifically for mixed waste packaging, regulations for the constituents of mixed wastes, i.e., hazardous and radioactive substances, have been codified by the US Department of Transportation (DOT, 49 CFR 173) and the US Nuclear Regulatory Commission (NRC, 10 CFR 71). The design requirements for both hazardous [49 CFR 173.24 (e)(1)] and radioactive [49 CFR 173.412 (g)] materials packaging specify packaging compatibility, i.e., that the materials of the packaging @d any contents be chemically compatible with each other. Furthermore, Type A [49 CFR 173.412 (g)] and Type B (10 CFR 71.43) packaging design requirements stipulate that there be no significant chemical, galvanic, or other reaction between the materials and contents of the package. Based on these requirements, a Chemical Compatibility Testing Program was developed in the Transportation Systems Department at Sandia National Laboratories (SNL). The program attempts to assure any regulatory body that the issue of packaging material compatibility towards hazardous and radioactive materials has been addressed. This program has been described in considerable detail in an internal SNL document, the Chemical Compatibility Test Plan & Procedure Report (Nigrey 1993).

Sulfuric acid hydrogen peroxide mixtures (SPM) are commonly used in the semiconductor industry to remove organic contaminants from wafer surfaces. This viscous solution is very difficult to rinse off water surfaces. Various rinsing conditions were tested and the resulting residual acid left on the water surface was measured. Particle growth resulting from incomplete rinse is correlated with the amount of sulfur on the wafer surface measured by Time of Flight Secondary Ion Mass Spectroscopy (TOF-SIMS). The amount of sulfur on the wafer structure after the rinse step is strongly affected by the wafer film type and contact angle prior to the SPM clean.

Intercalation anodes of graphite or disordered carbon in rechargeable Li-ion batteries (based on aprotic organic solvents) develop a passivating film during the first intercalation of Li{sup +}. The formation of this film reduces the cycling efficiency and results in excessive consumption of Li{sup +}. The exact nature of this film is not well defined, although there are many similarities in properties to the films that form on Li anodes under similar cycling conditions. In this study we report on characterization studies of films formed during galvanostatic cycling of disordered carbons derived from polymethylacryolintrile (PMAN) in a 1M LiPF{sub 6} solution in ethylene carbonateldimethyl carbonate solution (1:1 by vol.). Complementary tests were also conducted with glass carbon, where intercalation cannot occur. Complex-impedance spectroscopy was the primary measurement technique, supplemented by cyclic voltammetry.

This paper demonstrates a methodology for predicting the service lifetime of wind turbine blades using the high-cycle fatigue data base for typical U.S. blade materials developed by Mandell, et al. (1995). The first step in the analysis is to normalize the data base (composed primarily of data obtained from specialized, relatively small coupons) with fatigue data from typical industrial laminates to obtain a Goodman Diagram that is suitable for analyzing wind turbine blades. The LIFE2 fatigue analysis code for wind turbines is then used for the fatigue analysis of a typical turbine blade with a known load spectrum. In the analysis, a linear damage model, Miner`s Rule, is used to demonstrate the prediction of the service lifetime for a typical wind turbine blade under assumed operating strain ranges and stress concentration factors. In contrast to typical European data, the asymmetry in this data base predicts failures under typical loads to be compressive.

We have investigated whether an in-situ hydrogen or ammonia rf-plasma treatment prior to a PECVD-nitride deposition would promote bulk defect passivation independently of surface effects. We also studied whether the predeposition of a thin silicon-nitride protective layer vbefore performing the plasma treatment would serve to minimize surface damage. We found that for the limited set of deposition conditions in of cells processed using the used five different deposition strategies and compared the resulting cell performance with that investigated so far, the direct deposition of PECVD-nitride produces the best cells on String Ribbon silicon wafers to date, with efficiencies up to 14.5%. Hydrogen and ammonia plasma pretreatments without a protective nitride layer resulted in better bulk passivation, but damaged surfaces. Pretreatments after deposition of the protective layer produced the best surface passivation, but were not effective in passivating the bulk.

Researchers at Plasma Processes Inc. have produced a Functional Gradient Material (FGM) through advanced vacuum plasma spray processing for high heat flux applications. Outlined in this paper are the manufacturing methods used to develop a four component functional gradient material of copper, tungsten, boron, and boron nitride. The FGM was formed with continuous gradients and integral cooling channels eliminating bondlines and providing direct heat transfer from the high temperature exposed surface to a cooling medium. Metallurgical and x-ray diffraction analyses of the materials formed through innovative VPS (vacuum plasma spray) processing are also presented. Applications for this functional gradient structural material range from fusion reactor plasma facing components to missile nose cones to boilers.

This paper investigates the use of artificial neural networks (ANNs) to identify damage in mechanical systems. Two probabilistic neural networks (PNNs) are developed and used to judge whether or not damage has occurred in a specific mechanical system, based on experimental measurements. The first PNN is a classical type that casts Bayesian decision analysis into an ANN framework, it uses exemplars measured from the undamaged and damaged system to establish whether system response measurements of unknown origin come from the former class (undamaged) or the latter class (damaged). The second PNN establishes the character of the undamaged system in terms of a kernel density estimator of measures of system response; when presented with system response measures of unknown origin, it makes a probabilistic judgment whether or not the data come from the undamaged population. The physical system used to carry out the experiments is an aerospace system component, and the environment used to excite the system is a stationary random vibration. The results of damage identification experiments are presented along with conclusions rating the effectiveness of the approaches.

We present a software environment integrating analysis and test based models to support optimal modal test design through a Virtual Environment for Test Optimization (VETO). The VETO assists analysis and test engineers in maximizing the value of each modal test. It is particularly advantageous for structural dynamics model reconciliation applications. The VETO enables an engineer to interact with a finite element model of a test object to optimally place sensors and exciters and to investigate the selection of-data acquisition parameters needed to conduct a complete modal survey. Additionally, the user can evaluate the use of different types of instrumentation such as filters, amplifiers and transducers for which models are available in the VETO. The dynamic response of most of the virtual instruments (including the device under test) are modeled in the state space domain. Design of modal excitation levels and appropriate test instrumentation are facilitated by the VETO`s ability to simulate such features as unmeasured external inputs, A/D quantization effects, and electronic noise. Measures of the quality of the experimental design, including the Modal Assurance Criterion, and the Normal Mode indicator Function are available. The VETO also integrates tools such as Effective Independence and minamac to assist in selection of optimal sensor locations. The software is designed about three distinct modules: (1) a main controller and GUI written in C++, (2) a visualization model, taken from FEAVR, running under AVS, and (3) a state space model and time integration module, built in SIMULINK. These modules are designed to run as separate processes on interconnected machines. MATLAB`s external interface library is used to provide transparent, bidirectional communication between the controlling program and the computational engine where all the time integration is performed.

The experimental data on sorption and solubility of hydrogen isotopes in graphite in a wide ranges of temperature and pressure are reviewed. The Langmuir type adsorption is proposed for the hydrogen -- graphites interaction with taking into account dangling sp{sup 2}{minus}bonds relaxation. Three kinds of traps are proposed: Carbon interstitial loops with the adsorption enthalpy of {minus}4.4 eV/H{sub 2} (Traps l); carbon network edge atoms with the adsorption enthalpy of {minus}2.3 eV/H{sub 2} (Traps 2): Basal planes adsorption sites with enthalpy of +2.43 eV/H{sub 2} (Traps 3). The sorption capacity of every kind of graphite could be described with its own unique set of traps. The number of potential sites for the ``true solubility`` (Traps 3) we assume as 1E+6 appm, or HC=l, but endothermic character of this solubility leads to negligible amount of inventory in comparison with Traps 1 and Traps 2. The irradiation with neutrons or carbon atoms increases the number of Traps 1 and Traps 2. At damage level of {approximately}1 dpa under room temperature irradiation the number of these traps was increased up to 1500 and 5000 appm respectively. Traps 1 and Traps 2 are stable under high temperature annealing.

Last year the USNRC initiated a program at Sandia National Laboratories to determine the potential impact of smoke on advanced safety-related digitial instrumentation. In recognition of the fact that the reliability of safety-related equipment during or shortly after a fire in a nuclear power plant is more risk significant than long-term effects, we are concentrating on short-term failures. We exposed a multiplexer module board to three different types of smoke to determine whether the smoke would affect its operation. The operation of the multiplexer board was halted by one out of the three smoke exposures. In coordination with Oak Ridge National Laboratory, an experimental digital safety system was also smoke tested. The series of tests showed that smoke can cause potentially serious failures of a safety system. Most of these failures were intermittent and showed that smoke can temporarily interrupt communication between digital systems.

Direct observations of atomic motion with the field ion microscope (FIM) are providing detailed information on the mechanisms and energetics by which small clusters migrate across metal surfaces. An important result to emerge from these studies is that the activation energies of surface diffusion for small clusters on fcc(100) surfaces are strongly correlated with their shape. For Rh clusters on Rh(100) this correlation leads to an oscillatory behavior in the cluster mobility as a function of cluster size. For Pt on Rh(100) the activation energy is constant as clusters increase in size from three to five atoms and is also correlated with shape. The atomic-level mechanism involved in cluster diffusion on fcc(100) surfaces is inferred from a comparison of the measured activation energies to previous theoretical calculations.

This paper describes the use of backscattered electron Kikuchi patterns (BEKP) for phase identification in the scanning electron microscope (SEM). The origin of BEKP is described followed by a discussion of detectors capable of recording high quality patterns. In this study a new detector based on charge coupled device technology is described. Identification of unknown phases is demonstrated on prepared and as received sample surfaces. Identification through a combination of energy dispersive x-ray spectrometry (EDS) and BEKP of a Laves phase in a weld in an alloy of Fe-Co-Ni-Cr-Nb and the identification of Pb{sub 2}Ru{sub 2}O{sub 6.5} crystals on PZT is demonstrated. Crystallographic phase analysis of micron sized phases in the SEM is a powerful new tool for materials characterization.

The Trajectory Analysis and Optimization System (TAOS) is software that simulates point--mass trajectories for multiple vehicles. It expands upon the capabilities of the Trajectory Simulation and Analysis program (TAP) developed previously at Sandia National Laboratories. TAOS is designed to be a comprehensive analysis tool capable of analyzing nearly any type of three degree-of-freedom, point-mass trajectory. Trajectories are broken into segments, and within each segment, guidance rules provided by the user control how the trajectory is computed. Parametric optimization provides a powerful method for satisfying mission-planning constraints. Althrough TAOS is not interactive, its input and output files have been designed for ease of use. When compared to TAP, the capability to analyze trajectories for more than one vehicle is the primary enhancement, although numerous other small improvements have been made. This report documents the methods used in TAOS as well as the input and output file formats.

Sandia is modifying the PBFA II accelerator into a dual use facility. While maintaining the present ion-beam capability, we are developing a long-pulse, high-current operating mode for magnetically-driven implosions. This option, called PBFA II-Z, will require new water transmission lines, a new insulator stack, and new magnetically-insulated transmission lines (MITLs). Each of the existing 36, coaxial water pulse-forming sections will couple to a 4.5-{Omega}, bi-plate water-transmission line. The water transmission lines then feed a four-level insulator stack. The insulators are expected to operate at a maximum, spatially-averaged electric field of {approximately}l00 kV/cm. The MITL design is based on the successful biconic Saturn design. The four ``disk`` feeds will each have a vacuum impedance of {approximately}2.0 {Omega}. The disk feeds are added in parallel using a double post-hole convolute at a diameter of 15 cm. We predict that the accelerator will deliver 20 MA to a 15-mg z-pinch load in 100 ns, making PBFA II-Z the most powerful z-pinch driver in the world providing a pulsed power and load physics scaling testbed for future 40-80-MA drivers.

A rationale was developed to determine which technologies a space nuclear reactor technology based program pursue based on the fact that budgets would be limited. A preliminary evaluation was conducted to identify key technical issues and to recommend a prioritized set of candidate research projects that could be undertaken as part of the Defense Nuclear Agency (DNA) program in the near term. The recommendations made have not been adopted formally by the DNA`s Topaz International Program process. (TIP), but serve as inputs to the program plannin process.

A set of ``templates`` was developed for modeling waste glass interactions with cement-based and clay-based matrices. The templates consist of a modified thermodynamic database, and input files for the EQ3/6 reaction path code, containing embedded rate models and compositions for waste glass, cement, and several pozzolanic materials. Significant modifications were made in the thermodynamic data for Th, Pb, Ra, Ba, cement phases, and aqueous silica species. It was found that the cement-containing matrices could increase glass corrosion rates by several orders of magnitude (over matrixless or clay matrix systems), but they also offered the lowest overall solubility for Pb, Ra, Th and U. Addition of pozzolans to cement decreased calculated glass corrosion rates by up to a factor of 30. It is shown that with current modeling capabilities, the ``affinity effect`` cannot be trusted to passivate glass if nuclei are available for precipitation of secondary phases that reduce silica activity.

A series of CO{sub 2} laser welds were made at a constant beam irradiance of 6 MW/cm{sup 2} on 304 stainless steel with travel speeds selected to produce welds with varying levels of weld penetration. Using a Seebeck envelope calorimeter, the net heat input to the part was measured for each weld. It was found that the energy transfer efficiencies varied from 0.29 to 0.86, and decreased at high travel speeds where the weld penetration depth was as shallow as 0.13 mm. The decrease in beam absorption with decreasing weld pool depth is consistent with an absorption mechanism that requires multiple internal reflections within the weld pool. Equations have been developed which conn -ct the keyhole cavity dimensions with the energy transfer efficiency, and correlations with the experimental data have determined the keyhole cavity radius to be 0.1 mm for a focused laser beam with a spot radius of 0.059 mm.

Costs associated with designing and fabricating fixtures may be a significant portion of the total costs associated with a manufacturing task. The software tool, HoldFast, designs optimal fixtures that hold a single workpiece, are easily fabricated, provide rigid constraint and deterministic location of the workpiece, are robust to workpiece shape variations, obey all associated task constraints, and are easy to load and unload. We illustrate the capabilities of HoldFast by designing fixtures for several examples. Fixtures are designed and built for finish-machining and drilling of a cast part for prototype fabrication and mass-production fabrication. A pallet fixture is designed for vertical assembly of a personal cassette player. Another pallet fixture is designed and built that will hold either the personal cassette player or a glue gun during assembly.

A number of physics problems can be modeled by a set of N elements which have pair-wise interactions with one another. A direct solution technique requires computational effort which is O(N{sup 2}). Fast multipole methods (FMM) have been widely used in recent years to obtain solutions to these problems requiring a computational effort of only 0 (N lnN) or O (N). In this paper we present an overview of several variations of the fast multipole method along with examples of its use in solving a variety of physical problems.

The crystalline silico-titanates developed by the Department of Chemical Engineering at Texas A&M University, Sandia National Laboratories and UOP exhibits extremely high ion exchange selectivity for removing cesium from aqueous defense wastes. Based on experimental data and structure studies, a competitive ion exchange model was proposed to predict the ion exchange performance in different simulated waste solutions. The predicted distribution coefficients were within 10% of the experimentally determined values.

In late 1994, Sandia National Laboratories in Albuquerque, New Mexico, (SNL/NM), was instructed by the Department of Energy (DOE) Isotope Production and Distribution Program (IPDP) to examine the feasibility of producing medically useful radioisotopes using the Annular Core Research Reactor (ACRR) and the Hot Cell Facility (HCF). Los Alamos National Laboratory (LANL) would be expected to supply the targets to be irradiated in the ACRR. The intent of DOE would be to provide a capability to satisfy the North American health care system demand for {sup 99}Mo, the parent of {sup 99m}Tc, in the event of an interruption in the current Canadian supply. {sup 99m}Tc is used in 70 to 80% of all nuclear medicine procedures in the US. The goal of the SNL/NM study effort is to determine the physical plant capability, infrastructure, and staffing necessary to meet the North American need for {sup 99}Mo and to identify and examine all issues with potential for environmental impact.

This report presents a two-year LDRD research effort into multisensor data fusion. We approached the problem by addressing the available types of data, preprocessing that data, and developing fusion algorithms using that data. The report reflects these three distinct areas. First, the possible data sets for fusion are identified. Second, automated registration techniques for imagery data are analyzed. Third, two fusion techniques are presented. The first fusion algorithm is based on the two-dimensional discrete wavelet transform. Using test images, the wavelet algorithm is compared against intensity modulation and intensity-hue-saturation image fusion algorithms that are available in commercial software. The wavelet approach outperforms the other two fusion techniques by preserving spectral/spatial information more precisely. The wavelet fusion algorithm was also applied to Landsat Thematic Mapper and SPOT panchromatic imagery data. The second algorithm is based on a linear-regression technique. We analyzed the technique using the same Landsat and SPOT data.

This document describes the processes to be used for creating corporate information systems within the scope of the Integrated Information Services (IIS) Center. Issue B describes all phases of the life cycle, with strong emphasis on the interweaving of the Analysis and Design phases. This Issue B supersedes Issue A, which concentrated on the Analysis and Implementation phases within the context of the entire life cycle. Appendix A includes a full set of examples of the deliverables, excerpted from the Network Database. Subsequent issues will further develop these life cycle processes as we move toward enterprise-level management of information assets, including information meta-models and an integrated corporate information model. The phases described here, when combined with a specifications repository, will provide the basis for future reusable components and improve traceability of information system specifications to enterprise business rules.

The RADTRAN 4 computer code, which calculates estimates of accident dose-risk corresponding to specified transportation scenarios, ascribes doses to potentially exposed members of the public. These persons are modeled as not being evacuated from the affected area for 24 hours following a release of radioactive material. Anecdotal evidence has suggested that this value may be unnecessarily conservative; consequently risk estimates are unnecessarily high. An initial survey of recent trucking accidents, reported in newspapers and other periodicals (1988 through 1994), that involved evacuation of the general population in the affected areas was undertaken to establish the actual time required for such evacuations. Accidents involving hazardous materials other than those which are radioactive (e.g., gasoline, insecticides, other chemicals) but also requiring evacuations of nearby residents were included in the survey. However, the resultant set of sufficiently documented trucking incidents yielded rather sparse data [1]. When the probability density distribution of the truck accident data was compared with that resulting from addition of four other (rail and fixed site) incidents, there was no statistically significant difference between them. Therefore, in order to improve the statistical significance of the data set, i.e., maximize the number of pertinent samples, a search for evacuations resulting from all types of accidents was performed. This resulted in many more references; a set of 48 incidents which could be adequately verified was compiled and merged with the original two data sets for a total of 66 evacuation accounts.

This paper presents a nonlocal analysis of the dynamic damage accumulation processes in brittle solids. A nonlocal formulation of a microcrack based continuum damage model is developed and implemented into a transient dynamic finite element computer code. The code is then applied to the study of the damage accumulation process in a concrete plate with a central hole and subjected to the action of a step tensile pulse applied at opposite edges of the plate. Several finite element discretizations are used to examine the mesh size effect. Comparisons between calculated results based on local and nonlocal formulations are made and nonlocal effects are discussed.

Cables have been identified as critical components requiring detailed technical evaluation for extending the lifetime of Light Water Reactors beyond 40 years. This paper highlights some of the DOE-sponsored cable aging studies currently underway at Sandia. These studies are focused on two important issues: the validity of the often-used Arrhenius thermal aging prediction method and methods for predicting lifetimes in combined thermal-radiation environments. Accelerated thermal aging results are presented for three cable jacket and insulation materials, which indicate that hardening of the outside surface has an Arrhenius temperature dependence and correlates well with reductions in ultimate tensile elongation. This suggests that the indentor approach is a promising NDE technique for cable jacket and unjacketed insulation materials installed in thermally-dominated regions of nuclear power plants.

The 1994 Fernald field characterization demonstration program, hosted by Fernald Environmental Management Project, was established to investigate technologies that are applicable to the characterization and remediation of soils contaminated with uranium. An important part of this effort was evaluating field-screening tools potentially capable of acquiring high-resolution information on uranium contamination distribution in surface soils. Further-more, the information needed to be obtained in a cost- and time-efficient manner. Seven advanced field-screening technologies were demonstrated at a uranium-contaminated site at Fernald, located 29 kilometers northwest of Cincinnati, Ohio. The seven technologies tested were: (1) alpha-track detectors, (2) a high-energy beta scintillometer, (3) electret ionization chambers, (4) and (5) two variants of gamma-ray spectrometry, (6) laser ablation-inductively coupled plasma-atomic emission spectroscopy, and (7) long-range alpha detection. The goals of this field demonstration were to evaluate the capabilities of the detectors and to demonstrate their utility within the US Department of Energy`s Environmental Restoration Program. Identical field studies were conducted using four industry-standard characterization tools: (1) a sodium-iodide scintillometer, (2) a low-energy FIDLER scintillometer, (3) a field-portable x-ray fluorescence detector, and (4) standard soil sampling coupled with laboratory analysis. Another important aspect of this program was the application of a cost/risk decision model to guide characterization of the site. This document is a compilation of raw data submitted by the technologies and converted total uranium data from the 1994 Fernald field characterization demonstration.

Prosperity Games are an outgrowth and adaptation of move/countermove and seminar War Games. Prosperity Games are simulations that explore complex issues in a variety of areas including economics, politics, sociology, environment, education and research. These issues can be examined from a variety of perspectives ranging from a global, macroeconomic and geopolitical viewpoint down to the details of customer/supplier/market interactions in specific industries. All Prosperity Games are unique in that both the game format and the player contributions vary from game to game. This report documents the Environmental Prosperity Game conducted under the sponsorship of the Silicon Valley Environmental Partnership. Players were drawn from all stakeholders involved in environmental technologies including small and large companies, government, national laboratories, universities, environmentalists, the legal profession, finance, and the media. The primary objectives of this game were to: investigate strategies for developing a multi-agency (national/state/regional), one-step regulatory approval process for certifying and implementing environmental technologies and evaluating the simulated results; identify the regulatory hurdles and requirements, and the best approaches for surmounting them; identify technical problems and potential resources (environmental consultants, labs, universities) for solving them. The deliberations and recommendations of these players provided valuable insights as to the views of this diverse group of decision makers concerning environmental issues, including the development, licensing, and commercialization of new technologies.

The LRSTF report for Phase I of its evaluation of low-residue soldering was issued in June 1995. This Appendix summarizes the results of follow-on testing performed in Phase II and compares electrical test results for both phases. Deliberate decisions were made by the LRSTF in Phase I to challenge the design guideline limits in MILSTD-275, Printed Wiring for Electronic Equipment The LRSTF considered this approach to produce a ``worst case`` design and provide useful information about the robustness of LR soldering processes. As such, good design practices were sometimes deliberately violated in designing the LRSTF board. This approach created some anomalies for both LR boards and RMA/cleaned controls. Phase II testing verified that problems that affected both RMA/cleaned and LR boards in Phase I were design related.

This report summarizes the technical progress made in the past three years on CRADA No. 1078, Molecular Engineering of Polymer Alloys. The thrust of this CRADA was to start with the basic ideas of PRISM theory and develop it to the point where it could be applied to modeling of polymer alloys. In this program, BIOSYM, Sandia and the University of Illinois worked jointly to develop the theoretical techniques and numerical formalisms necessary to implement the theoretical ideas into commercial software aimed at molecular engineering of polymer alloys. This CRADA focused on developing the techniques required to make the transition from theory to practice. These techniques were then used by BIOSYM to incorporate PRISM theory and other new developments into their commercial software.

Constitutive models describing the deformation of crushed salt are presented in this report. Ten constitutive models with potential to describe the phenomenological and micromechanical processes for crushed salt were selected from a literature search. Three of these ten constitutive models, termed Sjaardema-Krieg, Zeuch, and Spiers models, were adopted as candidate constitutive models. The candidate constitutive models were generalized in a consistent manner to three-dimensional states of stress and modified to include the effects of temperature, grain size, and moisture content. A database including hydrostatic consolidation and shear consolidation tests conducted on Waste Isolation Pilot Plant and southeastern New Mexico salt was used to determine material parameters for the candidate constitutive models. Nonlinear least-squares model fitting to data from the hydrostatic consolidation tests, the shear consolidation tests, and a combination of the shear and hydrostatic tests produces three sets of material parameter values for the candidate models. The change in material parameter values from test group to test group indicates the empirical nature of the models. To evaluate the predictive capability of the candidate models, each parameter value set was used to predict each of the tests in the database. Based on the fitting statistics and the ability of the models to predict the test data, the Spiers model appeared to perform slightly better than the other two candidate models. The work reported here is a first-of-its kind evaluation of constitutive models for reconsolidation of crushed salt. Questions remain to be answered. Deficiencies in models and databases are identified and recommendations for future work are made. 85 refs.

To properly characterize the transport of contaminants from the sediments beneath the Hanford Site into the Columbia River, a suite of In Situ Permeable Flow Sensors was deployed to accurately characterize the hydrologic regime in the banks of the river. The three dimensional flow velocity was recorded on an hourly basis from mid May to mid July, 1994 and for one week in September. The first data collection interval coincided with the seasonal high water level in the river while the second interval reflected conditions during relatively low seasonal river stage. Two flow sensors located approximately 50 feet from the river recorded flow directions which correlated very well with river stage, both on seasonal and diurnal time scales. During time intervals characterized by falling river stage, the flow sensors recorded flow toward the river while flow away from the river was recorded during times of rising river stage. The flow sensor near the river in the Hanford Formation recorded a component of flow oriented vertically downward, probably reflecting the details of the hydrostratigraphy in close proximity to the probe. The flow sensor near the river in the Ringold Formation recorded an upward component of flow which dominated the horizontal components most of the time. The upward flow in the Ringold probably reflects regional groundwater flow into the river. The magnitudes of the flow velocities recorded by the flow sensors were lower than expected, probably as a result of drilling induced disturbance of the hydraulic properties of the sediments around the probes. The probes were installed with resonant sonic drilling which may have compacted the sediments immediately surrounding the probes, thereby reducing the hydraulic conductivity adjacent to the probes and diverting the groundwater flow away from the sensors.

Cavity type receivers are used extensively in concentrating solar thermal energy collecting systems. The Solar Total Energy Project (STEP) in Shenandoah, Georgia is a large scale field test for the collection of solar thermal energy. The STEP experiment consists of a large field array of solar collectors used to supplement the process steam, cooling and other electrical power requirements of an adjacent knitwear manufacturing facility. The purpose of the tests, conducted for this study, was to isolate and quantify the radiative, conductive, and convective components of total heat loss, and to determine the effects of operating temperature, receiver angle, and aperture size on cavity heat loss. An analytical model for radiative heat loss was developed and compared with two other methods used to determine radiative heat loss. A proposed convective heat loss correlation, including effects of aperture size, receiver operating temperature, and receiver angle is presented. The resulting data is a source to evaluate the STEP measurements.

The light ion impurities C, 0 and H have been implanted or diffused into GaN and related compounds and their effect on the electrical properties of these materials measured by Hall, C-V and SIMS as a function of annealing temperatures from 300--11OO{degree}C. While C in as-grown GaN appears to create an acceptor under MOMBE conditions, implanted C shows no measurable activity. Similarly, implanted 0 does not show any shallow donor activity after annealing at {le}700{degree}C, but can create high resistivity regions (10{sup 6} {Omega}/{open_square}) in GaN, AlInN and InGaN for device isolation when annealed at 500--70O{degree}C. Finally, hydrogen is found to passivate shallow donor and acceptor states in GaN, InN. InAlN and InGaN, with dissociation of the neutral complexes at >450{degree}C. The liberated hydrogen does not leave the nitride films until much higher annealing temperatures (>800{degree}C). Typical reactivation energies are {approximately}2.0 eV for impurity-hydrogen complexes.

This document represents a summary of 58 technologies that are being developed by the Department of Energy`s (DOE`s) Office of Science and Technology (OST) to provide site, waste, and process characterization and monitoring solutions to the DOE weapons complex. The information was compiled to provide performance data on OST-developed technologies to scientists and engineers responsible for preparing Remedial Investigation/Feasibility Studies (RI/FSs) and preparing plans and compliance documents for DOE cleanup and waste management programs. The information may also be used to identify opportunities for partnering and commercialization with industry, DOE laboratories, other federal and state agencies, and the academic community. Each technology is featured in a format that provides: (1) a description, (2) technical performance data, (3) applicability, (4) development status, (5) regulatory considerations, (6) potential commercial applications, (7) intellectual property, and (8) points-of-contact. Technologies are categorized into the following areas: (1) Bioremediation Monitoring, (2) Decontamination and Decommissioning, (3) Field Analytical Laboratories, (4) Geophysical and Hydrologic Characterization, (5) Hazardous Inorganic Contaminant Analysis, (6) Hazardous Organic Contaminant Analysis, (7) Mixed Waste, (8) Radioactive Contaminant Analysis, (9) Remote Sensing,(10)Sampling and Drilling, (11) Statistically Guided Sampling, and (12) Tank Waste.

Non-toxic aqueous foams are being developed by Sandia National Laboratories (SNL) for the National Institute of Justice (NIJ) for use in crowd control, cell extractions, and group disturbances in the criminal justice prison systems. The potential for aspiration of aqueous foam during its use and the resulting adverse effects associated with complete immersion in aqueous foam is of major concern to the NIJ when examining the effectiveness and safety of using this technology as a Less-Than-Lethal weapon. This preliminary study was designed to evaluate the maximum quantity of foam that might be aspirated by an individual following total immersion in an SNL-developed aqueous foam. A.T.W. Reed Breathing simulator equipped with a 622 Silverman cam was used to simulate the aspiration of an ammonium laureth sulfate aqueous foam developed by SNL and generated at expansion ratios in the range of 500:1 to 1000:1. Although the natural instinct of an individual immersed in foam is to cover their nose and mouth with a hand or cloth, thus breaking the bubbles and decreasing the potential for aspiration, this study was performed to examine a worst case scenario where mouth breathing only was examined, and no attempt was made to block foam entry into the breathing port. Two breathing rates were examined: one that simulated a sedentary individual with a mean breathing rate of 6.27 breaths/minute, and one that simulated an agitated or heavily breathing individual with a mean breathing rate of 23.7 breaths/minute. The results of this study indicate that, if breathing in aqueous foam without movement, an air pocket forms around the nose and mouth within one minute of immersion.