Publications

Several important milestones in codes and standards pertaining to the design, installation and operation of photovoltaic (PV) systems have recently been completed with collaboration of participants from all sectors of the PV industry, utilities and the US Department of Energy`s National Photovoltaic Program. Codes and standards that have been proposed, written or modified include changes and additions for the 1999 National Electrical Code{reg_sign} (NEC{reg_sign}), standards for fire and personnel safety, system testing, component qualification, and utility interconnect. Project authorization requests with the Institute of Electrical and Electronic Engineers (IEEE) have resulted in standards for listing PV modules and balance-of-system components. Industry collaboration with Underwriter Laboratories, Inc. (UL), with the American Society for Testing and Materials (ASTM), and through critical input and review for international standards with the International Electrotechnical Commission (IEC) have resulted in domestic and international standards for PV. Work related to the codes and standards activities through the International Energy Agency (IEA) is also being supported by the PV industry and the US DOE. This paper will concentrate on and summarize the important new NEC proposals for PV systems and will also describe and show the bonds between the activities in other standards writing activities. The paper will also provide an analysis of changes and resulting impacts of selected proposed NEC changes on PV designs, installations and performance.

The Photovoltaic Manufacturing Technology Program (PVMaT) program began in 1990 as a cost-shared partnership among the US photovoltaic industry and the US Photovoltaic Program. Balance-of-systems (BOS) components and concepts were included under Phase 4A1 of the program. BOS contracts ranged from newly developed AC PV modules to 100kW inverters for photovoltaic applications. Utility-interactive, stand-alone and hybrid components were also improved, while better manufacturing processes were developed. Specific products developed through Phase 4A1 contracts included AC modules and module integrated inverters, an advanced polymer system to reduce BOS costs, low cost integrated tracking PV systems, improved inverters, new concept inverters, communications links for BOS, and advanced modular PV systems for remote applications. This paper summarizes the research and development work, presents product and applications improvements, and describes manufacturing improvements while analyzing performance and cost benefits.

An industry supported task group has recently completed writing proposals for changes in bring Article 690 of the 1999 National Electrical Code (NEC{reg_sign}) up to the state-of-the-art in photovoltaic device and system technology. This paper summarizes proposed code changes, discusses background on both new and changed, and presents examples for the proposed changes. Topics such as the proposed new temperature compensation table for calculating maximum system voltage are analyzed. Procedures for calculating conductor sizes with the proposed changes are presented. Impacts on photovoltaic installations, building integrated systems, and AC module installations are also analyzed.

As photovoltaic (PV) electrical power systems gain increasing acceptance for both off-grid and utility-interactive applications, the safety, durability, and performance of these systems gains in importance. Local and state jurisdictions in many areas of the country require that all electrical power systems be installed in compliance with the requirements of the National Electrical Code{reg_sign} (NEC{reg_sign}). Utilities and governmental agencies are now requiring that PV installations and components also meet a number of Institute of Electrical and Electronic Engineers (IEEE) standards. PV installers are working more closely with licensed electricians and electrical contractors who are familiar with existing local codes and installation practices. PV manufacturers, utilities, balance of systems manufacturers, and standards representatives have come together to address safety and code related issues for future PV installations. This paper addresses why compliance with the accepted codes and standards is needed and how it is being achieved.

As photovoltaic (PV) systems gain more acceptance in utility-interactive applications throughout the world, many organizations are placing increasingly higher priorities on writing guidelines, codes and standards. These guidelines and codes are being written to improve safety, installation, acceptance, listing or certification of the PV components or systems. Sandia National Laboratories` PV System Applications Department is working closely with the PV industry to address issues that are associated with fire and personnel safety and with National Electrical Code (NEC) requirements. Additionally, the United States has agreed to participate in two of the International Energy Agency (IEA) Annexes (topical tasks) of the Implementing Agreement for a Cooperative Programme on Photovoltaic Power Systems. This paper describes events and activities associated with the NEC and the IEA that are being led by Sandia National Laboratories with broad participation by the US PV industry.

Photovoltaic (PV) modules and photovoltaic balance of systems equipment are designed, manufactured, and marketed internationally. Each country or group Of countries has a set of electrical safety codes, either in place or evolving, that guide and regulate the design and installation of PV power systems. A basic difference in these codes is that some require hard (low-resistance) grounding (the United States and Canada) and others opt for an essentially ungrounded system (Europe and Japan). The significant design and safety issues that exist between the two grounding concepts affect the international PV industry`s ability to economically and effectively design and market safe, reliable, and durable PV systems in the global market place. This paper will analyze the technical and safety benefits, penalties, and costs of both grounded arid ungrounded PV systems. The existing grounding practice in several typical countries will be addressed.

Conservatively, there are 100,000 localities in the world waiting for the benefits that electricity can provide, and many of these are in climates where sunshine is plentiful. With these locations in mind a prototype 30 kW hybrid system has been assembled at Sandia to prove the reliability and economics of photovoltaic, diesel and battery energy sources managed by an autonomous power converter. In the Trimode Power Converter the same power parts, four IGBT`s with an isolation transformer and filter components, serve as rectifier and charger to charge the battery from the diesel; as a stand-alone inverter to convert PV and battery energy to AC; and, as a parallel inverter with the diesel-generator to accommodate loads larger than the rating of the diesel. Whenever the diesel is supplying the load, an algorithm assures that the diesel is running at maximum efficiency by regulating the battery charger operating point. Given the profile of anticipated solar energy, the cost of transporting diesel fuel to a remote location and a five year projection of load demand, a method to size the PV array, battery and diesel for least cost is developed.

Market-place acceptance of utility-connected photovoltaic (PV) power generation systems and their accelerated installation into residential and commercial applications are heavily dependent upon the ability of their power conditioning subsystems (PCS) to meet high reliability, low cost, and high performance goals. Many PCS development efforts have taken place over the last 15 years, and those efforts have resulted in substantial PCS hardware improvements. These improvements, however, have generally fallen short of meeting many reliability, cost and performance goals. Continuously evolving semiconductor technology developments, coupled with expanded market opportunities for power processing, offer a significant promise of improving PCS reliability, cost and performance, as they are integrated into future PCS designs. This paper revisits past and present development efforts in PCS design, identifies the evolutionary improvements and describes the new opportunities for PCS designs. The new opportunities are arising from the increased availability and capability of semiconductor switching components, smart power devices, and power integrated circuits (PICS).

The use of multi-source power systems, ``hybrids,`` is one of the fastest growing, potentially significant markets for photovoltaic (PV) system technology today. Cost-effective applications today include remote facility power, remote area power supplies, remote home and village power, and power for dedicated electrical loads such as communications systems. This market sector is anticipated to be one of the most important growth opportunities for PV over the next five years. The US Department of Energy (USDOE) and Sandia National Laboratories (SNL) are currently engaged in an effort to accelerate the adoption of market-driven PV hybrid power systems and to effectively integrate PV with other energy sources. This paper provides details of this development and the ongoing hybrid activities in the United States. Hybrid systems are the primary focus of this paper.

Photovoltaic (PV) systems are increasing in popularity in the northern latitudes and in the arctic regions in the state of Alaska. This increased interest and the high cost of providing electric power in these remote areas have prompted the Alaska Energy Authority (AEA) to request assistance from the Photovoltaic Design Assistance Center at Sandia National Laboratories. A project to investigate the feasibility of using PV-Diesel hybrid power systems in small villages in Alaska was started in 1989. Data acquisition systems (DAS) were designed and installed in selected villages to obtain resource and load information. The DAS is described and village electrical and resource data are presented. Simulations were run using the collected village data and actual cost data provided by the AEA. Results of the simulations and the economic analysis are presented. 5 refs., 8 figs.

The results of the first year of an evaluation of charge controllers for stand-alone photovoltaic (PV) systems are presented. The objectives of the test program are to positively influence the development of battery charge controllers for stand-alone PV applications and to develop design and application criteria that will improve PV system reliability and battery performance. Future goals are to expand the evaluation program to include various battery technologies and controller algorithms. Also, the information is being communicated to manufacturers to aid in the design of more effective and reliable charge controllers for PV systems. Eight different models of small (nominal 10 amp) charge controllers are being subjected to a comprehensive evaluation. These evaluations include operational tests in identical stand-alone PV systems and environmental and electrical cycling tests. Selected custom tests are also performed on the controllers to determine the response to transients, installation requirements and system design compatibilities. Data presented in this paper include measured electrical characteristics of the controllers, temperature effects on set points, and operational performance in PV systems both in the lab and in the field. A comparison is presented for four different charge controller algorithms which include array-shunt, series-interrupting, series-linear constant-voltage and series-linear-multistep constant-current. 9 refs., 11 figs., 2 tabs.

The evaluations and selected interim test results from eight different models of small (approximately 10 A) charge controllers are described. They are being subjected to a comprehensive test program including thorough electrical characterizations at selected temperatures, photovoltaic inputs, and load levels. After electrical characterizations, the charge controllers are divided into concurrent evaluation paths. One path consists of side-by-side operational system tests in which the charge controllers are installed in identical stand-alone PV systems. The other path consists of continuous environmental and electrical cycling in which the controllers are subjected to programmed electrical inputs, temperatures, and relative humidities. Recharacterizations of all controllers are performed on a periodic basis to detect changes in electrical performance. In addition, selected custom tests are performed on identical models to determine response to transients, installation issues, and system capabilities. The data presented include measured electrical characteristics of the controllers, temperature effects, operational performance, and interface measurements at the array, battery, and load.