Publications

This report summarizes the investigation and evaluation of several {open_quotes}compact{close_quotes} drill rigs which could be used for drilling geothermal production wells. Use of these smaller rigs would save money by reducing mobilization costs, fuel consumption, crew sizes, and environmental impact. Advantages and disadvantages of currently-manufactured rigs are identified, and desirable characteristics for the {open_quotes}ideal{close_quotes} compact rig are defined. The report includes a detailed cost estimate of a specific rig, and an evaluation of the cost/benefit ratio of using this rig. Industry contacts for further information are given.

Geothermal, or ground-source, heat pumps (GHP) are much more efficient than air-source units such as conventional air conditioners. A major obstacle to their use is the relatively high initial cost of installing the heat-exchange loops into the ground. In an effort to identify drivers which influence installation cost, a number of site visits were made during 1996 to assess the state-of-the-art in drilling for GHP loop installation. As an aid to quantifying the effect of various drilling-process improvements, we constructed a spread-sheet based on estimated time and material costs for all the activities required in a typical loop-field installation. By substituting different (improved) values into specific activity costs, the effect on total project costs can be easily seen. This report contains brief descriptions of the site visits, key points learned during the visits, copies of the spread-sheet, recommendations for further work, and sample results from sensitivity analysis using the spread-sheet.

During July-November, 1995, Sandia National Laboratories, in cooperation with CE Exploration, drilled a 5,360 foot exploratory slimhole (3.85 inches diameter) in the Newberry Known Geothermal Resource Area (KGRA) near Bend, Oregon. This well was part of Sandia`s program to evaluate slimholes as a geothermal exploration tool. During and after drilling the authors performed numerous temperature logs, and at the completion of drilling attempted to perform injection tests. In addition to these measurements, the well`s data set includes: over 4,000 feet of continuous core (with detailed log); daily drilling reports from Sandia and from drilling contractor personnel; daily drilling fluid record; and comparative data from other wells drilled in the Newberry KGRA.

During April-May, 1995, Sandia National Laboratories, in cooperation with Trans-Pacific Geothermal Corporation, drilled a 5825{prime} exploratory slimhole (3.85 in. diameter) in the Vale Known Geothermal Resource Area (KGRA) near Vale, Oregon. This well was part of Sandia`s program to evaluate slimholes as a geothermal exploration tool. During drilling we performed several temperature logs, and after drilling was complete we performed injection tests, bailing from a zone isolated by a packer, and repeated temperature logs. In addition to these measurements, the well`s data set includes: 2714{prime} of continuous core (with detailed log); daily drilling reports from Sandia and from drilling contractor personnel; daily drilling fluid records; numerous temperature logs; pressure shut-in data from injection tests; and comparative data from other wells drilled in the Vale KGRA. This report contains: (1) a narrative account of the drilling and testing, (2) a description of equipment used, (3) a brief geologic description of the formation drilled, (4) a summary and preliminary interpretation of the data, and (5) recommendations for future work.

During July-September, 1993, Sandia National Laboratories, in cooperation with Far West Capital, drilled a 4000 feet exploratory slimhole (3.9 inch diameter) in the Steamboat Hills geothermal field near Reno, Nevada. This well was part of Sandia`s program to evaluate slimholes as a geothermal exploration tool. During and after drilling the authors performed four series of production and injection tests while taking downhole (pressure-temperature-spinner) and surface (wellhead pressure and temperature, flow rate) data. In addition to these measurements, the well`s data set includes: continuous core (with detailed log); borehole televiewer images of the wellbore`s upper 500 feet; daily drilling reports from Sandia and from drilling contractor personnel; daily drilling fluid record; numerous temperature logs; and comparative data from production and injection wells in the same field. This report contains: (1) a narrative account of the drilling and testing, (2) a description of equipment used, (3) a brief geologic description of the formation drilled, (4) a summary and preliminary interpretation of the data, and (5) recommendations for future work.

Sandia National Laboratories manages the US Department of Energy program for slimhole drilling. The principal objective of this program is to expand proven geothermal reserves through increased exploration, made possible by lower-cost slimhole drilling. For this to be a valid exploration method, however, it is necessary to demonstrate that slimholes yield enough data to evaluate a geothermal reservoir, and that is the focus of Sandia`s current research. Sandia negotiated an agreement with Far West Capital, which operates the Steamboat Hills geothermal field, to drill and test an exploratory slimhole on their lease. The principal objectives for the slimhole were development of slimhole testing methods, comparison of slimhole data with that from adjacent production-size wells, and definition of possible higher-temperature production zones lying deeper than the existing wells.

Drilling production-size holes for geothermal exploration puts a large expense at the beginning of the project, and thus requires a long period of debt service before those costs can be recaptured from power sales. If a reservoir can be adequately defined and proved by drilling smaller, cheaper slim-holes, production well drilling can be delayed until the power plant is under construction, saving years of interest payments. In the broadest terms, this project's objective is to demonstrate that a geothermal resevoir can be identified and evaluated with data collected in slim holes. We have assembled a coordinated working group, including personnel from Sandia, Lawrence Berkeley Lab, University of Utah Research Institute, US Geological Survey, independent consultants, and geothermal operators, to focus on the development of this project. This group is involved to a greater or lesser extent in all decisions affecting the direction of the research. Specific tasks being pursued include: Correlation of fluid flow and injection tests between slim-holes and production size wells. Transfer of slim-hole exploration drilling and reservoir assessment to industry so that slim-hole drilling becomes an accepted method for geothermal exploration.Development and validation of a coupled wellbore-reservoir flow simulator which can be used for reservoir evaluation from slim-hole flow data. Collection of applicable data from commercial wells in existing geothermal fields. Drilling of at least one new slim-hole and use it to evaluate a geothermal reservoir.

Phase II of the Long Valley Exploratory Well was completed to a depth of 7588 feet in November 1991. The drilling comprised two sub-phases: (1) drilling 17-1/2 inch hole from the Phase I casing shoe at 2558 feet to a depth of 7130 feet, plugging back to 6826 feet, and setting 13-3/8 inch casing at 6825 feet, all during August--September 1991; and (2) returning in November to drill a 3.85-inch core hole deviated out of the previous wellbore at 6868 feet and extending to 7588 feet. Ultimate depth of the well is planned to be 20,000 feet, or at a bottomhole temperature of 500{degrees}C, whichever comes first. Total cost of this drilling phase was approximately $2.3 million, and funding was shared about equally between the California Energy Commission and the Department of Energy. Phase II scientific work will commence in July 1992 and will be supported by DOE Office of Basic Energy Sciences, DOE Geothermal Division, and other funding sources.

This report describes the Phase 1 drilling operations for the Magma Energy Exploratory Well near Mammoth Lakes, California. An important part of the Department of Energy's Magma Energy Program, this well is designed to reach an ultimate depth of 20,000 feet or a bottomhole temperature of 500{degree}C, whichever comes first. There will be four drilling phases, at least a year apart, with scientific investigations in the borehole between the drilling intervals. Phase 1 of this project resulted in a 20 inch cased hole to 2558 feet, with 185 feet of coring beyond that. This document comprises a narrative of the daily activities, copies of the daily mud and lithologic reports, time breakdowns of rig activities, inventories of lost circulation materials, temperature logs of the cored hole, and a strip chart mud log. 2 figs.

From the beginning of the geothermal development program, Sandia has performed and supported research into polycrystalline diamond compact (PDC) bits. These bits are attractive because they are intrinsically efficient in their cutting action (shearing, rather than crushing) and they have no moving parts (eliminating the problems of high-temperature lubricants, bearings, and seals.) This report is a summary description of the analytical and experimental work done by Sandia and our contractors. It describes analysis and laboratory tests of individual cutters and complete bits, as well as full-scale field tests of prototype and commercial bits. The report includes a bibliography of documents giving more detailed information on these topics. 26 refs.