Publications Details
Diagnostic behavior of the Wire Arc Plasma spray process
Laser two-focus (L2F) velocimetry has been used to measure particle velocities in the Wire Arc Plasma spray process. Particle velocities were measured for aluminum, stainless steel, and copper feedstock with wire diameters of 1.6 mm and 0.9 mm. The Wire Arc Plasma gun was operated in both a single-gas mode, using air, and in a two-gas mode, using a mixture of argon/35% hydrogen as the primary plasma gas with pure argon as the secondary gas. The results indicate that maximum particle velocities are as high as 180 m/s for aluminum sprayed using air and 130 m/s using the argon/hydrogen mixture. The results also show that arc current and wire feed rate have little effect on particle velocity; however, particle velocities increase significantly with decreasing wire diameter and with decreasing density of the feedstock material.