Computational models and experimental studies of mold filling in thin channels with yield stress fluids
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Understanding the stress development in fluids as they transition to solids is not well-understood. Computational models are needed to represent "birthing stress" for multiphysics applications such as polymer encapsulation around sensitive electronics and additive manufacturing where these stresses can lead to defects such as cracking and voids. The local stress state is also critical to understand and predict the net shape of parts formed in the liquid phase. In this one-year exploratory LDRD, we have worked towards a novel experimental diagnostic to measure the fluid rheology, degree of solidification, and the solid stress development simultaneously. We debugged and made viable a "first-generation" Rheo-Raman system and used it to characterize two types of solidifying systems: paraffin wax, which crystalizes as it solidifies, and thermoset polymers, which form a network of covalent bonds. We used the paraffin wax as a model system to perform flow visualization studies and did some preliminary modeling of the experiment, to demonstrate the inadequacy of the current modeling approaches. This work will inform an advanced fluid constitutive equation that includes a yield stress, temperature dependence, and an evolving viscosity when we pursue the full proposal, which was funded for FY20.
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The catastrophic nuclear reactor accident at Fukushima damaged public confidence in nuclear energy and a demand for new engineered safety features that could mitigate or prevent radiation releases to the environment in the future. We have developed a novel use of sacrificial material (SM) to prevent the molten corium from breaching containment during accidents as well as a validated, novel, high-fidelity modeling capability to design and optimize the proposed concept. Some new reactor designs employ a core catcher and a SM, such as ceramic or concrete, to slow the molten corium and avoid the breach of the containment. However, existing reactors cannot easily be modified to include these SMs but could be modified to allow injectable cooling materials (current designs are limited to water). The SM proposed in this Laboratory Development Research and Development (LDRD) project is based on granular carbonate minerals that can be used in existing light water reactor plants. This new SM will induce an endothermic reaction to quickly freeze the corium in place, with minimal hydrogen explosion and maximum radionuclide retention. Because corium spreading is a complex process strongly influenced by coupled chemical reactions (with underlying containment material and especially with the proposed SM), decay heat and phase change. No existing tool is available for modeling such a complex process. This LDRD project focused on two research areas: experiments to demonstrate the feasibility of the novel SM concept, and modeling activities to determine the potential applications of the concept to actual nuclear plants. We have demonstrated small-scale to large-scaled experiments using lead oxide (Pb0) as surrogate for molten corium, which showed that the reaction of the SM with molten Pb0 results in a fast solidification of the melt and the formation of open pore structures in the solidified Pb0 because of CO2 released from the carbonate decomposition.
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Physics of Fluids
Transport of solid particles in blood flow exhibits qualitative differences in the transport mechanism when the particle varies from nanoscale to microscale size comparable to the red blood cell (RBC). The effect of microscale particle margination has been investigated by several groups. Also, the transport of nanoscale particles (NPs) in blood has received considerable attention in the past. This study attempts to bridge the gap by quantitatively showing how the transport mechanism varies with particle size from nano-to-microscale. Using a three-dimensional (3D) multiscale method, the dispersion of particles in microscale tubular flows is investigated for various hematocrits, vessel diameters, and particle sizes. NPs exhibit a nonuniform, smoothly dispersed distribution across the tube radius due to severe Brownian motion. The near-wall concentration of NPs can be moderately enhanced by increasing hematocrit and confinement. Moreover, there exists a critical particle size (∼1 μm) that leads to excessive retention of particles in the cell-free region near the wall, i.e., margination. Above this threshold, the margination propensity increases with the particle size. The dominance of RBC-enhanced shear-induced diffusivity (RESID) over Brownian diffusivity (BD) results in 10 times higher radial diffusion rates in the RBC-laden region compared to that in the cell-free layer, correlated with the high margination propensity of microscale particles. This work captures the particle size-dependent transition from Brownian-motion dominant dispersion to margination using a unified 3D multiscale computational approach and highlights the linkage between the radial distribution of RESID and the margination of particles in confined blood flows.
Journal of Fluid Mechanics
Using a multiscale blood flow solver, the complete diffusion tensor of nanoparticles (NPs) in sheared cellular blood flow is calculated over a wide range of shear rate and haematocrit. In the short-time regime, NPs exhibit anomalous dispersive behaviors under high shear and high haematocrit due to the transient elongation and alignment of the red blood cells (RBCs). In the long-time regime, the NP diffusion tensor features high anisotropy. Particularly, there exists a critical shear rate around which the shear-rate dependence of the diffusivity tensor changes from linear to nonlinear scale. Above the critical shear rate, the cross-stream diffusivity terms vary sublinearly with shear rate, while the longitudinal term varies superlinearly. The dependence on haematocrit is linear in general except at high shear rates, where a sublinear scale is found for the vorticity term and a quadratic scale for the longitudinal term. Through analysis of the suspension microstructure and numerical experiments, the nonlinear haemorheological dependence of the NP diffusion tensor is attributed to the streamwise elongation and cross-stream contraction of RBCs under high shear, quantified by a capillary number. The RBC size is shown to be the characteristic length scale affecting the RBC-enhanced shear-induced diffusion (RESID), while the NP submicrometre size exhibits negligible influence on the RESID. Based on the observed scaling behaviours, empirical correlations are proposed to bridge the NP diffusion tensor to specific shear rate and haematocrit. The characterized NP diffusion tensor provides a constitutive relation that can lead to more effective continuum models to tackle large-scale NP biotransport applications.
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