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High average power, high current pulsed accelerator technology

Neau, E.L.

Which current pulsed accelerator technology was developed during the late 60`s through the late 80`s to satisfy the needs of various military related applications such as effects simulators, particle beam devices, free electron lasers, and as drivers for Inertial Confinement Fusion devices. The emphasis in these devices is to achieve very high peak power levels, with pulse lengths on the order of a few 10`s of nanoseconds, peak currents of up to 10`s of MA, and accelerating potentials of up to 10`s of MV. New which average power systems, incorporating thermal management techniques, are enabling the potential use of high peak power technology in a number of diverse industrial application areas such as materials processing, food processing, stack gas cleanup, and the destruction of organic contaminants. These systems employ semiconductor and saturable magnetic switches to achieve short pulse durations that can then be added to efficiently give MV accelerating, potentials while delivering average power levels of a few 100`s of kilowatts to perhaps many megawatts. The Repetitive High Energy Puled Power project is developing short-pulse, high current accelerator technology capable of generating beams with kJ`s of energy per pulse delivered to areas of 1000 cm{sup 2} or more using ions, electrons, or x-rays. Modular technology is employed to meet the needs of a variety of applications requiring from 100`s of kV to MV`s and from 10`s to 100`s of kA. Modest repetition rates, up to a few 100`s of pulses per second (PPS), allow these machines to deliver average currents on the order of a few 100`s of mA. The design and operation of the second generation 300 kW RHEPP-II machine, now being brought on-line to operate at 2.5 MV, 25 kA, and 100 PPS will be described in detail as one example of the new high average power, high current pulsed accelerator technology.

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Qualification of environmentally friendly cleaners

De Marquis, G.; Lopez, E.P.

Sandia National Laboratories (SNL) has traditionally used chlorinated and fluorinated organic solvents for general degreasing applications. Many of these solvents have been labeled by the Federal Government as ozone depleting chemicals and as toxic and/or suspected carcinogens. As a result, these solvents will no longer be recommended for use within the DOE weapons complex. There are three major classes of materials that are of concern for cleaning: organics, metals and ceramics. Each of these materials has its own special cleaning problems. Solvents that were used in the past, such as 1,1,1-trichloroethane (TCA) and trichloroethylene (TCE), were extremely efficient at removing everything from oils and greases to salts without leaving corrosive residues or permanently absorbing into the materials. These traditional degreasing solvents were essentially ``all-inone`` cleaners: quick, reliable, and easy to use. Unfortunately, a ``drop-in`` cleaner for such a wide variety of materials and contaminants will probably never be identified. So far, it has been difficult to identify environmentally conscious cleaners that clean as well as TCE and TCA. Most alternative cleaners require more volume to do the job, and also require longer exposure to get the job done. With these things in mind, we are hoping to identify and qualify new cleaners that will take care of general classes of materials.

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An overview of weapons technologies used to improve US healthcare

Fahrenholtz, J.

At Sandia National Laboratories the Biomedical Engineering Program uses existing weapons-related technology in medical applications in order to reduce health care costs, improve diagnoses, and promote efficient health care delivery. This paper describes several projects which use Sandia technologies to solve biomedical problems. Specific technical capabilities that are important to this program include sensor data interpretation, robotics, lasers and optics, microelectronics, image processing and materials.

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The state-of-the-art port of entry workshop

Godfrey, B.

The increased demand for freight movements through international ports of entry and the signing of the North American Free Trade Agreement (NAFTA) have increased freight traffic at border ports of entry. The State-of-the-Art Port of Entry Workshop initiated a dialogue among technologists and stakeholders to explore the potential uses of technology at border crossings and to set development priorities. International ports of entry are both information and labor intensive, and there are many promising technologies that could be used to provide timely information and optimize inspection resources. Participants universally held that integration of technologies and operations is critical to improving port services. A series of Next Steps was developed to address stakeholder issues and national priorities, such as the National Transportation Policy and National Drug Policy. This report documents the views of the various stakeholders and technologists present at the workshop and outlines future directions of study.

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Damage evolution in metal matrix composites subjected to thermomechanical fatigue

Allen, D.H.; Hurtado, L.D.; Helms, K.L.E.

A thermomechanical analysis of unidirectional continuous fiber metal matrix composites is presented. The analysis includes the effects of processing induced residual thermal stresses, interface cracking, and inelastic matrix behavior on damage evolution. Due to the complexity of the nonlinear effects, the analysis is performed computationally using the finite element method. The interface fracture is modeled by a nonlinear constitutive model. The problem formulation is summarized and results are presented for a four-ply unidirectional SCS-6/{beta}21S titanium composite under high temperature isothermal mechanical fatigue.

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Fullerene-based materials research and development. LDRD final report

Cahill, P.A.; Henderson, C.C.; Rohlfing, C.M.; Loy, D.A.; Assink, R.A.; Gillen, K.T.; Jacobs, S.J.; Dugger, M.T.

The chemistry and physical properties of fullerenes, the third, molecular allotrope of carbon, have been studied using both experimental and computational techniques. Early computational work investigated the stability of fullerene isomers and oxides, which was followed by extensive work on hydrogenated fullerenes. Our work led to the first synthesis of a polymer containing C{sub 60} and the synthesis of the simplest hydrocarbon derivatives of C{sub 60} and C{sub 70}. The excellent agreement between theory and experiment ({plus_minus} 0.1 kcal/mol in the relative stability of isomers) has provided insight into the chemical nature of fullerenes and has yielded a sound basis for prediction of the structure of derivatized fullerenes. Such derivatives are the key to the preparation of fullerene-based materials.

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Measures of effectiveness for BMD mid-course tracking on MIMD massively parallel computers

Vandyke, John P.

The TRC code, a mid-course tracking code for ballistic missiles, has previously been implemented on a 1024-processor MIMD (Multiple Instruction -- Multiple Data) massively parallel computer. Measures of Effectiveness (MOE) for this algorithm have been developed for this computing environment. The MOE code is run in parallel with the TRC code. Particularly useful MOEs include the number of missed objects (real objects for which the TRC algorithm did not construct a track); of ghost tracks (tracks not corresponding to a real object); of redundant tracks (multiple tracks corresponding to a single real object); and of unresolved objects (multiple objects corresponding to a single track). All of these are expressed as a function of time, and tend to maximize during the time in which real objects are spawned (multiple reentry vehicles per post-boost vehicle). As well, it is possible to measure the track-truth separation as a function of time. A set of calculations is presented illustrating these MOEs as a function of time for a case with 99 post-boost vehicles, each of which spawns 9 reentry vehicles.

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Hanford coring bit temperature monitor development testing results report

Rey, D.

Instrumentation which directly monitors the temperature of a coring bit used to retrieve core samples of high level nuclear waste stored in tanks at Hanford was developed at Sandia National Laboratories. Monitoring the temperature of the coring bit is desired to enhance the safety of the coring operations. A unique application of mature technologies was used to accomplish the measurement. This report documents the results of development testing performed at Sandia to assure the instrumentation will withstand the severe environments present in the waste tanks.

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Deformation study of separator pellets for thermal batteries

Guidotti, Ronald A.

The deformation characteristics of pellets of electrolyte-binder (EB) mixes based on MgO were measured under simulated, thermal-battery conditions. Measurements (using a statistically designed experimental strategy) were made as a function of applied pressure, temperature, and percentage of theoretical density for four molten-salt electrolytes at two levels of MgO. The EB mixes are used as separators in Li-alloy thermal batteries. The electrolytes included LiCl-KCI eutectic, LiCl-LiBr-KBr eutectic, LiBr-KBr-LiF eutectic, and a LiCl-LiBr-LiF electrolyte with a minimum-melting composition. The melting points ranged from 313 C to 436 C. The experimental data were used to develop statistical models that approximate the deformation behavior of pellets of the various EB mixes over the range of experimental conditions we examined. This report, discusses the importance of the deformation response surfaces to thermal-battery design.

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Passive soil venting at the Chemical Waste Landfill Site at Sandia National Laboratories, Albuquerque, New Mexico

Phelan, James M.

Passive Soil Vapor Extraction was tested at the Chemical Waste Landfill (CWL) site at Sandia National Laboratories, New Mexico (SNLIW). Data collected included ambient pressures, differential pressures between soil gas and ambient air, gas flow rates into and out of the soil and concentrations of volatile organic compounds (VOCS) in vented soil gas. From the differential pressure and flow rate data, estimates of permeability were arrived at and compared with estimates from other studies. Flow, differential pressure, and ambient pressure data were collected for nearly 30 days. VOC data were collected for two six-hour periods during this time. Total VOC emissions were calculated and found to be under the limit set by the Resource Conservation and Recovery Act (RCRA). Although a complete process evaluation is not possible with the data gathered, some of the necessary information for designing a passive venting process was determined and the important parameters for designing the process were indicated. More study is required to evaluate long-term VOC removal using passive venting and to establish total remediation costs when passive venting is used as a polishing process following active soil vapor extraction.

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Sandia National Laboratories (SNL) and Oak Ridge National Laboratories (ORNL) joint development of SNL`s sample tracking, analysis and reporting (STAR) information system

Campbell, D.

A comprehensive environmental sample management program allocates much of its resources to collecting, managing, and manipulating information. A computerized system that collects information at the field sampling point, tracks the sample to analytical labs and loads electronic data deliverables from these labs, while maintaining chain of custody and data integrity, is efficient and cost effective for providing consistent and accurate, legally defensible sample data. In June 1993, a team was formed to gather Sample Management Office requirements and begin development of a sample tracking system. This paper is an overview of experiences encountered when Sandia transferred and implemented sample software from the Waste Area Group (WAG6) at ORNL.

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ITEP: A survey of innovative environmental restoration technologies in the Netherlands and France

Roberds, W.J.; Voss, C.F.; Hitchcock, S.A.

The International Technology Exchange Program (ITEP) of the Department of Energy`s (DOE`s) Office of Environmental Management (EM) is responsible for promoting the import of innovative technologies to better address EM`s needs and the export of US services into foreign markets to enhance US competitiveness. Under this program, potentially innovative environmental restoration technologies, either commercially available or under development in the Netherlands and France, were identified, described, and evaluated. It was found that 12 innovative environmental restoration technologies, which are either commercially available or under development in the Netherlands and France, may have some benefit for the DOE EM program and should be considered for transfer to the United States.

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The vital issues process: Strategic planning for a changing world

Engi, Dennis E.

The Vital Issues process (VIp) is a strategic planning tool initially developed by Sandia National Laboratories (SNL) for the Office of Foreign Intelligence (OFI)* of the US Department of Energy (DOE). It was further developed and refined through its application to a variety of strategic purposes for a range of public and semipublic organizations. The VIp provides a structured mechanism for assisting organizations in accomplishing specified objectives by identifying and prioritizing a portfolio of strategic issues, programmatic areas, or responses to a specified problem. It employs day-long panel meetings in a specified format to elicit a broad range of perspectives on a particular issue in a nonconfrontational manner and to facilitate the interaction and synthesis of diverse viewpoints on a specific topic. The VIp is unique in its incorporation of two primary approaches in each panel session: a qualitative or transactional segment, which entails the synthesis of the alternatives through negotiations or discussion, and a quantitative or net benefit maximization segment, an analytical approach, which involves prioritization of the alternatives using pairwise comparisons. This combination of facilitated group discussion and quantitative ranking provides input to strategic management decisions in the form of stakeholder-defined and -prioritized items as well as information on potential barriers to the implementation of policies and programs. This is the final volume in the series Identifying Vital Issues: New Intelligence Strategies for a New World, a three-volume set that gives an accounting of the VIp as implemented for OFI. This volume provides an in-depth description of the methodology used in the VIp.

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A survey of environmental needs and innovative technologies in Germany

Voss, C.F.; Roberds, W.J.

The International Technology Program (IT?), formerly the international Technology Exchange Program (ITEP), of the Department of Energy`s (DOE`s) Office of Environmental Restoration and Waste Management (EM) is responsible for promoting: (1) the import of innovative technologies to better address EM`s needs; and (2) the export of US services into foreign markets to enhance US competitiveness. Under this program: (1) the environmental restoration market in Germany was evaluated, including the description of the general types of environmental problems, the environmental regulations, and specific selected contaminated sites; and (2) potentially innovative environmental restoration technologies, either commercially available or under development in Germany, were identified, described and evaluated. It was found that: (1) the environmental restoration market in Germany is very large, on the order of several billion US dollars per year, with a significant portion possibly available to US businesses; and (2) a large number (54) of innovative environmental restoration technologies, which are either commercially available or under development in Germany, may have some benefit to the DOE EM program and should be considered for transfer to the US.

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Design, fabrication, and testing of a sodium evaporator for the STM4-120 kinematic Stirling engine

Rawlinson, K.S.; Adkins, D.R.

This report describes the development and testing of a compact heat-pipe heat exchanger kW(e) designed to transfer thermal energy from hot combustion gases to the heater tubes of a 25-kW(e) Stirling engine. In this system, sodium evaporates from a surface that is heated by a stream of hot gases. The liquid metal then condenses on the heater tubes of a Stirling engine, where energy is transferred to the engine`s helium working fluid. Tests on a prototype unit illustrated that a compact (8 cm {times} 13 cm {times} 16 cm) sodium evaporator can routinely transfer 15 kW(t) of energy at an operating vapor temperature of 760 C. Four of these prototype units were eventually used to power a 25-kW(e) Stirling engine system. Design details and test results from the prototype unit are presented in this report.

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Electron phase coherent effects in nanostructures and coupled 2D systems

Simmons, J.A.

This report describes the research accomplishments achieved under the LDRD Project ``Electron Phase Coherent Effects in Nanostructures and Coupled 2D Systems.`` The goal of this project was to discover and characterize novel quantum transport phenomena in small semiconductor structures at low temperatures. Included is a description of the purpose of the research, the various approaches used, and a detailed qualitative description of the numerous new results obtained. The first appendix gives a detailed listing of publications, presentations, patent applications, awards received, and various other measures of the LDRD project success. Subsequent appendices consist of reprinted versions of several specific,`` scientific journal publications resulting from this LDRD project.

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Bulk and mechanical properties of the Paintbrush tuff recovered from borehole USW NRG-7/7A: Data report. Yucca Mountain Site Characterization Project

Price, Ronald H.

An integral part of the licensing procedure for the potential nuclear waste repository at Yucca Mountain, Nevada, involves prediction of the in situ rheology for the design and construction of the facility and the emplacement of canisters containing radioactive waste. The data used to model the thermal and mechanical behavior of the repository and surrounding lithologies include dry and saturated bulk densities, average grain density, porosity, compressional and shear wave velocities, elastic moduli, and compressional and tensional fracture strengths. In this study, a suite of experiments was performed on cores recovered from the USW NRG-717A borehole drilled in support of the Exploratory Studies Facility (ESF) at Yucca Mountain. USW NRG-7/7A was drilled to a depth of 1,513.4 feet through five thermal/mechanical units of Paintbrush tuff and terminating in the tuffaceous beds of the Calico IEUS. The thermal/mechanical stratigraphy was defined by Orfiz et al. to group rock horizons of similar properties for the purpose of simplifying modeling efforts. The relationship between the geologic stratigraphy and the thermal/mechanical stratigraphy is presented. The tuff samples in this study have a wide range of welding characteristics, and a smaller range of mineralogy and petrology characteristics. Generally, the samples are silicic, ash-fall tuffs that exhibit large variability in their elastic and strength properties.

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Crisis Prevention Centers as confidence building measures: Suggestions for the Middle East

Pregenzer, Arian L.

Relationships between countries generally exist somewhere in the grey area between war and peace. Crisis prevention activities are important in this area, and should have two goals: stabilizing tense situations that could push countries toward war, and supporting or reinforcing efforts to move countries toward peace. A Crisis Prevention Center (CPC) should facilitate efforts to achieve these goals. Its functions can be grouped into three broad, interrelated categories: establishing and facilitating communication among participating countries; supporting negotiations and consensus-building on regional security issues; and supporting implementation of agreed confidence and security building measures. Technology will play a critical role in a CPC. Technology is required for establishing communication systems to ensure the timely flow of information between countries and to provide the means for organizing and analyzing this information. Technically-based cooperative monitoring can provide an objective source of information on mutually agreed issues, thereby supporting the implementation of confidence building measures and treaties. Technology can be a neutral subject of interaction and collaboration between technical communities from different countries, thereby providing an important channel for improving relationships. Potential first steps for a CPC in the Middle Ease could include establishing communication channels and a dedicated communications center in each country, together with an agreement to use the system as a ``Hot Line` in bilateral and multilateral-lateral emergency situations. Bilateral cooperative monitoring centers could be established to assist with implementation of agreements. A centrally located CPC could serve as a regional communications hub, coordinating a number of functions aimed at stabilizing regional tensions and supporting confidence building activities. Specific recommendations for confidence building activities are discussed.

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Smart substrates: Making multi-chip modules smarter

Wunsch, Thomas F.

A novel multi-chip module (MCM) design and manufacturing methodology which utilizes active CMOS circuits in what is normally a passive substrate realizes the `smart substrate` for use in highly testable, high reliability MCMS. The active devices are used to test the bare substrate, diagnose assembly errors or integrated circuit (IC) failures that require rework, and improve the testability of the final MCM assembly. A static random access memory (SRAM) MCM has been designed and fabricated in Sandia Microelectronics Development Laboratory in order to demonstrate the technical feasibility of this concept and to examine design and manufacturing issues which will ultimately determine the economic viability of this approach. The smart substrate memory MCM represents a first in MCM packaging. At the time the first modules were fabricated, no other company or MCM vendor had incorporated active devices in the substrate to improve manufacturability and testability, and thereby improve MCM reliability and reduce cost.

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Cooperative monitoring workshop: Focus on the Middle East

Pregenzer, Arian L.

Sandia National Laboratories and the Institute for Global Conflict and Cooperation hosted a workshop on the application of cooperative monitoring to the Middle East. The workshop, held in Albuquerque, New Mexico, from July 17 through 21, 1994, was sponsored by the US Department of Energy, the Arms Control and Disarmament Agency, and the US Department of State. The meeting, which focused on use of technical monitoring tools and sharing of collected information to facilitate regional agreements, included participants from five regional countries as well as from American universities, the US government, and US National Laboratories. Some attendees previously participated in meetings of the Arms Control and Regional Security working group of the Middle East Multilateral Peace Talks. The workshop combined presentations, demonstrations and hands-on experimentation with monitoring hardware and software. An exercise was conducted to evaluate and recommend cooperative monitoring options for a model agreement between two hypothetical countries. Historical precedents were reviewed and the role of environmental and natural resource conflicts explored. These activities were supplemented by roundtable discussions covering Middle East security issues, the relationship of ``national means`` to cooperative monitoring, and cooperative monitoring of ballistic missiles in the Middle East.

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Aerosol formation from high-velocity uranium drops: Comparison of number and mass distributions. Final report

Rader, Daniel J.

This report presents the results of an experimental study of the aerosol produced by the combustion of high-velocity molten-uranium droplets produced by the simultaneous heating and electromagnetic launch of uranium wires. These tests are intended to simulate the reduction of high-velocity fragments into aerosol in high-explosive detonations or reactor accidents involving nuclear materials. As reported earlier, the resulting aerosol consists mainly of web-like chain agglomerates. A condensation nucleus counter was used to investigate the decay of the total particle concentration due to coagulation and losses. Number size distributions based on mobility equivalent diameter obtained soon after launch with a Differential Mobility Particle Sizer showed lognormal distributions with an initial count median diameter (CMD) of 0.3 {mu}m and a geometric standard deviation, {sigma}{sub g} of about 2; the CMD was found to increase and {sigma}{sub g} decrease with time due to coagulation. Mass size distributions based on aerodynamic diameter were obtained for the first time with a Microorifice Uniform Deposit Impactor, which showed lognormal distributions with mass median aerodynamic diameters of about 0.5 {mu}m and an aerodynamic geometric standard deviation of about 2. Approximate methods for converting between number and mass distributions and between mobility and aerodynamic equivalent diameters are presented.

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Scheduling jobs that arrive over time

Phillips, Cynthia A.

A natural and basic problem in scheduling theory is to provide good average quality of service to a stream of jobs that arrive over time. In this paper we consider the problem of scheduling n jobs that are released over time in order to minimize the average completion time of the set of jobs. In contrast to the problem of minimizing average completion time when all jobs are available at time 0, all the problems that we consider are NP-hard, and essentially nothing was known about constructing good approximations in polynomial time. We give the first constant-factor approximation algorithms for several variants of the single and parallel machine model. Many of the algorithms are based on interesting algorithmic and structural relationships between preemptive and nonpreemptive schedules and linear programming relaxations of both. Many of the algorithms generalize to the minimization of average weighted completion time as well.

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Cryogenic thermometry in superconducting accelerators

Demko, J.A.

The cryogenic thermometers used in superconducting accelerators must function in very adverse environments. Typical conditions are a temperature range of 1.5--300 K, high irradiation doses and magnetic fields which must be endured for the 20 to 50 year life of the accelerator. The authors determined the principal requirements for cryogenic thermometers in accelerator installations and for industrial applications. Some constructions of the thermometer mounting fixtures used in the ``Nuclotron`` (Dubna, Russia) and the SSCL (Dallas, USA) accelerator installations are described. The experimental results for long-term stability of the cryogenic thermometers applied are presented. The basic recommendations on the application technology of the cryogenic thermometers in large superconducting accelerator systems are given.

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Benefits of improved environmental cooperation on a joint DoD/DOE facility

Gibson, J.D.

Numerous Federal facilities within the US involve multiple government agencies that face overlapping environmental concerns. This paper highlights the benefits of looking beyond the strict letter of environmental regulations that might affect a single tenant or environmental site to cooperative environmental efforts that focus on the entire facility, consistent with the missions of participating agencies. Using Kirtland Air Force Base (AFB) as a model, seven areas of Department of Defense (DoD) and Department of Energy (DOE) environmental cooperation are discussed that span technical, regulatory compliance, and administrative issues.

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Prediction of single-component NAPL behavior for the TEVES Project using T2VOC

Webb, Stephen W.

Detailed simulations have been performed for the TEVES (Thermal Enhanced Vapor Extraction System) Project using the TOUGH2 code considering air, water, and a single-component NAPL. A critical parameter varied in the simulations is the borehole vacuum which directly affects air flow through the system and indirectly influences soil temperatures and water and NAPL fluid masses. Contaminant migration from the heated zone into the unheated soil can occur if the borehole vacuum, or borehole flow rate, is not sufficient. Under these conditions, evaporation of liquids (water and NAPL) due to the heating can cause flow from the heated zone into the unheated soil. Insufficient air sweep may be indicated by a vapor dominated mass flow rate into the borehole, at least for the present configuration. Sufficient air flow through the heated zone must be provided to contain the contaminants within the heated zone.

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Encryption and networking applications

Long, J.P.

The DOE requires that sensitive unclassified data be protected while being transmitted electronically. On most large networks it is difficult and expensive to provide the required level of physical protection. At Sandia National Laboratories, we are assembling the structure necessary to protect sensitive unclassified data using software-based encryption. This approach has the advantage that the data can be protected after arrival at its destination without additional investment While Sandia has expertise in cryptography, we had not used cryptography in this field. This discussion deals with the client-server model of file-based data exchange and interactive access to on-line data bases using Unix workstations, Macs and PCs.

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Offsite demonstrations for MWLID technologies

Williams, Cecelia V.

The goal of the Offsite Demonstration Project for Mixed Waste Landfill Integrated Demonstration (MWLID)-developed environmental site characterization and remediation technologies is to facilitate the transfer, use, and commercialization of these technologies to the public and private sector. The meet this goal, the project identified environmental restoration needs of mixed waste and/or hazardous waste landfill owners (Native American, municipal, DOE, and DoD); documenting potential demonstration sites and the contaminants present at each site; assessing the environmental regulations that would effect demonstration activities; and evaluating site suitability for demonstrating MWLID technologies at the tribal and municipal sites identified. Eighteen landfill sites within a 40.2-km radius of Sandia National Laboratories are listed on the CERCLIS Site/Event Listing for the state of New Mexico. Seventeen are not located within DOE or DoD facilities and are potential offsite MWLID technology demonstration sites. Two of the seventeen CERCLIS sites, one on Native American land and one on municipal land, were evaluated and identified as potential candidates for off-site demonstrations of MWLID-developed technologies. Contaminants potentially present on site include chromium waste, household/commercial hazardous waste, volatile organic compounds, and petroleum products. MWLID characterization technologies applicable to these sites include Magnetometer Towed Array, Cross-borehole Electromagnetic Imaging, SitePlanner {trademark}/PLUME, Hybrid Directional Drilling, Seamist{trademark}/Vadose Zone Monitoring, Stripping Analyses, and x-ray Fluorescence Spectroscopy for Heavy Metals.

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Summary of the energy efficient, waste-reducing technology assessment conducted for DOE and EPAct 2108

Weinbrecht, Edward A.

The industrial sector is the most complex and diverse segment of the US economy. There are more than 360,000 industrial facilities in the US, using tens of thousands of processes with millions of different pieces of equipment and employing nearly 30 million people to make hundreds of thousands of products. These facilities consume large quantities of raw materials and energy resources every year. Their waste streams, as well as the technology options for preventing them, are very specific not only to individual industries, but even to plants within the same industry that produce similar products. On October 24, 1992, President Bush signed the Energy Policy Act of 1992 (EPAct) into law as Public Law 102-486. Section 2108 of the Act requires the DOE to identify opportunities to demonstrate energy efficient pollution prevention technologies and processes. As a first step in DOE`s response to congress, Sandia National Laboratories lead a fast tracked project to compile information from the open literature, and pilot a process for identifying and prioritizing opportunity areas from industrial and federal experts. Approximately 300 documents were collected and reviewed, and knowledgeable individuals in government, universities, and trade associations were interviewed. A panel of experts from petroleum industry was assembled for the future opportunity assessments pilot These activities were conducted between May and August, 1993. Project background and results are summarized.

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Modification and application of TOUGH2 as a variable-density, saturated-flow code and comparison to SWIFT II results

Christian-Frear, T.L.

Human intrusion scenarios at the Waste Isolation Pilot Plant (WIPP) involve penetration of the repository and an underlying brine reservoir by a future borehole. Brine and gas from the brine reservoir and the repository may flow up the borehole and into the overlying Culebra formation, which is saturated with water containing different amounts of dissolved `solids resulting in a spatially varying density. Current modeling approaches involve perturbing a steady-state Culebra flow field by inflow of gas and/or brine from a breach borehole that has passed through the repository. Previous studies simulating steady-state flow in the Culebra have been done. One specific study by LaVenue et al. (1990) used the SWIFT 2 code, a single-phase flow and transport code, to develop the steady-state flow field. Because gas may also be present in the fluids from the intrusion borehole, a two-phase code such as TOUGH2 can be used to determine the effect that emitted fluids may have on the steady-state Culebra flow field. Thus a comparison between TOUGH2 and SWIFT2 was prompted. In order to compare the two codes and to evaluate the influence of gas on flow in the Culebra, modifications were made to TOUGH2. Modifications were performed by the authors to allow for element-specific values of permeability, porosity, and elevation. The analysis also used a new equation of state module for a water-brine-air mixture, EOS7 (Pruess, 1991), which was developed to simulate variable water densities by assuming a miscible mixture of water and brine phases and allows for element-specific brine concentration in the INCON file.

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Summary of applications of TOUGH2 to the evaluation of multiphase flow processes at the WIPP

Webb, Stephen W.

The Waste Isolation Pilot Plant (WIPP) is a US Department of Energy (DOE) research and development facility for the underground disposal of transuranic waste in southeastern New Mexico. The WIPP repository is located 655 m below the land surface in the lower portion of the Salado Formation, which is comprised of beds of pure and impure halite with thin interbeds of anhydrite and related clay seams. The regional dip of the Salado Formation is approximately 1{degree} southeast in the vicinity of the repository. The proposed waste storage area has eight waste disposal panels, each of which will contain seven rooms. The repository is designed to follow a single stratigraphic horizon. Due to the dip, the north end of the repository will be about 10 meters higher than the south end. Waste that is emplaced in the disposal rooms will generate gas due to microbial degradation, anoxic corrosion, and radiolysis. Brine inflow to the rooms from the surrounding Salado Formation may significantly influence the gas generation rate and the total amount of gas generated. The salt surrounding the repository will creep in response to the excavation, reducing the room volume. Gas generation in the room may increase the pressure sufficiently to drive brine and gas into the surrounding Salado Formation. Migration of gas and brine in the Salado is an important factor in evaluating the performance of the repository. The studies summarized in this paper have. been performed to evaluate brine and gas flow processes in the WIPP disposal system and to identify some of the important processes. These studies are done in support of, but are not part of, the formal Performance Assessment (PA) effort. Because of probabilistic and system-scale requirements, the PA effort uses the Sandia-developed BRAGFLO (BRine And Gas FLOw) code for multiphase flow calculations.

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Using TOUGH2 to model the coupled effects of gas generation, repository consolidation, and multiphase brine and gas flow at the Waste Isolation Pilot Plant

Larson, K.W.

The Waste Isolation Pilot Plant (WIPP) is a US Department of Energy facility designed to demonstrate the safe underground disposal of transuranic waste. Following waste emplacement, each room will be backfilled with crushed salt. Due to deviatoric stress introduced by excavation, the walls of the waste disposal rooms in the repository will deform over time, consolidating waste containers and salt backfill, thereby decreasing the void volume of the repository. Long-term repository assessment must consider the processes of gas generation, room closure and expansion due to salt creep, and multiphase (brine and gas) fluid flow, as well as the complex coupling between these three processes. Stone (1992) used the mechanical creep closure code SANCHO to simulate the closure of a single, perfectly sealed disposal room filled with waste and backfill. The results of the SANCHO f-series simulations provide a relationship between gas generation, room closure, and room pressure. Several methods for coupling this relationship with multiphase fluid flow into and out of a room were examined by Freeze et al. TOUGH2 was employed to couple the processes of gas generation, room closure/consolidation, and multiphase brine and gas flow. Two empirically-based methods for approximating salt creep and room consolidation were implemented in TOUGH2: the pressure-time-porosity line interpolation approach and the fluid-phase-salt approach. Both approaches utilized links to the SANCHO f-series simulation results to calculate room-void-volume changes with time during a simulation.

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The effect of stratigraphic dip on multiphase flow at the Waste Isolation Pilot Plant

Webb, Stephen W.

The Waste Isolation Pilot Plant (WIPP) is a US Department of Energy research and development facility for the underground disposal of transuranic waste from US defense-related activities. The WIPP repository is located within the Salado Formation, which is comprised of beds of pure and impure halite with thin interbeds of anhydrite and related clay seams. This formation is brine saturated with a pore pressure of approximately 12.5 MPa at the repository horizon. The Salado Formation dips gently southeast, on the average approximately 1{degree}, with steeper dips locally. Elevated repository pressures, caused by gas generated as emplaced waste corrodes and degrades, may drive brine and gas out of the repository into the surrounding formation. Stratigraphic dip may cause increased brine inflow to the repository through countercurrent flow in the interbeds and enhanced gas migration distances in the updip direction due to buoyancy. Two-dimensional simulations of isolated WIPP repository room have been performed using TOUGH2 for horizontal and 1{degree} dipping stratigraphy. The impact of dip on multiphase flow at the WIPP may be significant. With dip, an additional mechanism for brine inflow may occur, namely the formation of a cell of countercurrent brine and gas flow in the interbeds. The additional volume of brine inflow resulting from the countercurrent flow cell may be of similar magnitude to brine inflow without dip. Therefore, dip must be included in any repository model to include the countercurrent brine inflow mechanism. Gas migration may also be significantly influenced due to dip. Gas migration distances may increase dramatically with preferential migration updip.

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Progress in MELCOR development and assessment

Summers, R.M.; Kmetyk, L.N.; Cole Jr., R.K.; Smith, R.C.; Elsbernd, A.E.; Stuart, D.S.; Thompson, S.L.

MELCOR models the progression of severe accidents in light water reactor nuclear power plants. Recent efforts in MELCOR development to incorporate CORCON-Mod3 models for core-concrete interactions, new models for advanced reactors, and improvements to several other existing models have resulted in release of MELCOR 1.8.3. In addition, continuing efforts to expand the code assessment database have filled in many of the gaps in phenomenological coverage. Efforts are now under way to develop models for chemical interactions of fission products with structural surfaces and for reactions of iodine in the presence of water, and work is also in progress to improve models for the scrubbing of fission products by water pools, the chemical reactions of boron carbide with steam, and the coupling of flow blockages with the hydrodynamics. Several code assessment analyses are in progress, and more are planned.

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Vibration control for precision manufacturing at Sandia National Laboratories

Martinez, D.

Sandia National Laboratories performs R and D in structural dynamics and vibration suppression for precision applications in weapon systems, space, underwater, transportation and civil structures. Over the last decade these efforts have expanded into the areas of active vibration control and ``smart`` structures and material systems. In addition, Sandia has focused major resources towards technology to support weapon product development and agile manufacturing capability for defense and industrial applications. This paper will briefly describe the structural dynamics modeling and verification process currently in place at Sandia that supports vibration control and some specific applications of these techniques to manufacturing in the areas of lithography, machine tools and flexible robotics.

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GCMS and FTIR studies of by-product inhibited growth and the rate-limiting step in TEOS-based SiO{sub 2} CVD

Bartram, M.E.

To improve process reliability and deposition methods, it is essential to identify the rate-limiting step in TEOS-based SiO{sub 2} CVD and its dependence on process conditions. For this purpose, experiments designed to evaluate by-product inhibition effects and to identify the rate-limiting step in TEOS decomposition have been carried out in a research reactor using GCMS and FTIR. By repetitively sampling a series of reactions in which TEOS was first mixed with ethylene, ethanol, and water in the gas-phase, GCMS was used to show clearly that these reaction by-products do not inhibit the heterogeneous reaction step on SiO{sub 2} at 1,000K. FTIR was used to determine that ethoxy groups from TEOS dissociative chemisorption have a significant lifetime on the SiO{sub 2} surface at CVD temperatures and have an activation energy for decomposition of 16kcal/mol{+-}4kcal/mol. This is much higher than the activation energy of 6 kcal/mol reported for the initial chemisorption step and is near the 22 kcal/mol reported for the overall activation energy for SiO{sub 2} deposition in a cold-wall reactor. These results suggest that, whether or not surface ethoxy groups inhibit TEOS reactions, their decomposition may be directly related to the rate-limiting step in SiO{sub 2} deposition.

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Preliminary design for Arctic atmospheric radiative transfer experiments

Zak, Bernard D.

If current plans are realized, within the next few years, an extraordinary set of coordinated research efforts focusing on energy flows in the Arctic will be implemented. All are motivated by the prospect of global climate change. SHEBA (Surface Energy Budget of the Arctic Ocean), led by the National Science Foundation (NSF) and the Office of Naval Research (ONR), involves instrumenting an ice camp in the perennial Arctic ice pack, and taking data for 12--18 months. The ARM (Atmospheric Radiation Measurement) North Slope of Alaska and Adjacent Arctic Ocean (NSA/AAO) Cloud and Radiation Testbed (CART) focuses on atmospheric radiative transport, especially in the presence of clouds. The NSA/AAO CART involves instrumenting a sizeable area on the North Slope of Alaska and adjacent waters in the vicinity of Barrow, and acquiring data over a period of about 10 years. FIRE (First ISCCP [International Satellite Cloud Climatology Program] Regional Experiment) Phase 3 is a program led by the National Aeronautics and Space Administration (NASA) which focuses on Arctic clouds, and which is coordinated with SHEBA and ARM. FIRE has historically emphasized data from airborne and satellite platforms. All three program anticipate initiating Arctic data acquisition during spring, 1997. In light of his historic opportunity, the authors discuss a strawman atmospheric radiative transfer experimental plan that identifies which features of the radiative transport models they think should be tested, what experimental data are required for each type of test, the platforms and instrumentation necessary to acquire those data, and in general terms, how the experiments could be conducted. Aspects of the plan are applicable to all three programs.

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A collision avoidance system for workpiece protection

Schmitt, D.J.

This paper describes an application of Sandia`s non-contact capacitive sensing technology for collision avoidance during the manufacturing of rocket engine thrust chambers. The collision avoidance system consists of an octagon shaped collar with a capacitive proximity sensor mounted on each face. The sensors produced electric fields which extend several inches from the face of the collar and detect potential collisions between the robot and the workpiece. A signal conditioning system processes the sensor output and provides varying voltage signals to the robot controller for stopping the robot.

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Intermetallic compound layer growth kinetics in non-lead bearing solders

Vianco, Paul T.

The introduction of alternative, non-lead bearing solders into electronic assemblies requires a thorough investigation of product manufacturability and reliability. Both of these attributes can be impacted by the excessive growth of intermetallic compound (IMC) layers at the solder/substrate interface. An extensive study has documented the stoichiometry and solid state growth kinetics of IMC layers formed between copper and the lead-free solders: 96.5Sn-3.5Ag (wt.%), 95Sn-5Sb, 100Sn, and 58Bi-42Sn. Aging temperatures were 70--205 C for the Sn-based solders and 55--120 C for the Bi-rich solder. Time periods were 1--400 days for all of the alloys. The Sn/Cu, Sn-Ag/Cu, and Sn-Sb/Cu IMC layers exhibited sub-layers of Cu{sub 6}Sn{sub 5} and Cu{sub 3}Sn; the latter composition was present only following prolonged aging times or higher temperatures. The total layer growth exhibited a time exponent of n = 0.5 at low temperatures and a value of n = 0.42 at higher temperatures in each of the solder/Cu systems. Similar growth kinetics were observed with the low temperature 58Bi-42Sn solder; however, a considerably more complex sub-layer structure was observed. The kinetic data will be discussed with respect to predicting IMC layer growth based upon solder composition.

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Current trends in the packaging of photonic devices

Carson, R.F.

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Sandia National Lab`s precision laser tracking systems

Patrick, D.L.

Sandia Labs` mobile tracking systems have only one moving part. The double gimballed 18 inch diameter beryllium mirror is capable of constant tracking velocities up to 5 rads/sec in both axes, and accelerations to 150 rads/sec/sec in both axes. Orthogonality is <10 microradians. The mirror directs the 488 and 514 nm wavelength CW laser beams to adhesive-backed reflective material applied to the test unit. The mirror catches the return beam and visual image, directing the visual image to three camera bays, and the return beam to an image dissector behind an 80 inch gathering telescope. The image dissector or image position sensor is a photomultiplier with amplifying drift tube and electron aperture and its associated electronics. During the test, the image dissector scan senses the change in position of the reflective material and produces signals to operate the azimuth and elevation torque motors in the gimbal assembly. With the help of 1 1/8 inch diameter azimuth and elevation galvonometer steering mirrors in the optical path, the laser beam is kept on the target at extremely high velocities. To maintain a constant return signal strength, the outgoing beam is run through a microprocessor controlled beam focusing telescope.

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Geologic site characterization requirements for storage and mining in salt

Neal, J.T.

Geologic Site Characterization should be a dynamic, continuing process, not an event. Its successes and failures are legion and can make or break an operator. A balanced approach must be sought to provide adequate information for safety of operations, neither slighting nor overdoing the effort. The evolving nature of study methods and geologic knowledge essentially mandates that characterization efforts be reviewed periodically. However, indifference, nonchallance, and even outright disdain describe attitudes witnessed in some circles regarding this subject. Unawareness may also be a factor. Unfortunately, several unanticipated events have led to severe economic consequences for the operators. The hard-learned lessons involving several unanticipated geotechnical occurrences at several Gulf Coast salt domes are discussed. The ultimate benefit of valuing site characterization efforts may be more than just enhanced safety and health--costs not expended in lost facilities and litigation can become profit.

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Scalable ATM encryption

Pierson, Lyndon G.

In order to provide needed security assurances for traffic carried in Asynchronous Transfer Mode (ATM) networks, methods of protecting the integrity and privacy of traffic must be employed. Cryptographic methods can be used to assure authenticity and privacy, but are hard to scale and the incorporation of these methods into computer networks can severely impact functionality, reliability, and performance. To study these trade-offs, a research prototype encryptor/decryptor is under development. This prototype is to demonstrate the viability of implementing certain encryption techniques in high speed networks by processing Asynchronous Transfer Mode (ATM) cells in a SONET OC-3 payload. This paper describes the objectives and design trade-offs intended to be investigated with the prototype. User requirements for high performance computing and communication have driven Sandia to do work in the areas of functionality, reliability, security, and performance of high speed communication networks. Adherence to standards (including emerging standards) achieves greater functionality of high speed computer networks by providing wide interoperability of applications, network hardware, and network software.

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Assessment of ALWR passive safety system reliability. Phase 1: Methodology development and component failure quantification

Hake, T.M.

Many advanced light water reactor (ALWR) concepts proposed for the next generation of nuclear power plants rely on passive systems to perform safety functions, rather than active systems as in current reactor designs. These passive systems depend to a great extent on physical processes such as natural circulation for their driving force, and not on active components, such as pumps. An NRC-sponsored study was begun at Sandia National Laboratories to develop and implement a methodology for evaluating ALWR passive system reliability in the context of probabilistic risk assessment (PRA). This report documents the first of three phases of this study, including methodology development, system-level qualitative analysis, and sequence-level component failure quantification. The methodology developed addresses both the component (e.g. valve) failure aspect of passive system failure, and uncertainties in system success criteria arising from uncertainties in the system`s underlying physical processes. Traditional PRA methods, such as fault and event tree modeling, are applied to the component failure aspect. Thermal-hydraulic calculations are incorporated into a formal expert judgment process to address uncertainties in selected natural processes and success criteria. The first phase of the program has emphasized the component failure element of passive system reliability, rather than the natural process uncertainties. Although cursory evaluation of the natural processes has been performed as part of Phase 1, detailed assessment of these processes will take place during Phases 2 and 3 of the program.

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Thermal measurements to characterize large fires

Gritzo, Louis A.

Full-scale fire characterization tests are becoming less frequent due to cost restrictions and environmental concerns. This trend, combined with significant advances in fire field modeling, has resulted in an increased effort to perform well-designed experiments which support the development and validation of numerical tools. In pursuit of improved fire characterization, large-fire measurement techniques in large-scale (D > 2m) fires are reviewed in this work. Primary attention is focused on the measurement of temperature and heat flux. Additional measurements of quantities such as soot volume fraction, soot emission temperature, and gas species are also addressed. Issues relating to the use of existing techniques, and methods for improving and interpreting the results from existing measurement techniques are presented. Alternate techniques for fire characterization and needs for development of advanced measurement technology are also briefly discussed.

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Dynamic pulse buckling of cylindrical shells under axial impact: A benchmark study of 2D and 3D finite element calculations

Hoffman, Edward L.

A series of tests investigating dynamic pulse buckling of a cylindrical shell under axial impact is compared to several 2D and 3D finite element simulations of the event. The purpose of the work is to investigate the performance of various analysis codes and element types on a problem which is applicable to radioactive material transport packages, and ultimately to develop a benchmark problem to qualify finite element analysis codes for the transport package design industry. During the pulse buckling tests, a buckle formed at each end of the cylinder, and one of the two buckles became unstable and collapsed. Numerical simulations of the test were performed using PRONTO, a Sandia developed transient dynamics analysis code, and ABAQUS/Explicit with both shell and continuum elements. The calculations are compared to the tests with respect to deformed shape and impact load history.

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Models of transport, gas-phase and surface chemistry in diamond chemical vapor deposition

Coltrin, Michael E.

This paper presents an analysis of the Chemical Vapor Deposition of diamond thin films in a direct-current (dc) arc-jet reactor. The analysis discussed here includes a model of the performance of the arc-jet hydrogen excitation source, chemistry in the free-stream region, diffusive transport and chemistry in the boundary layer and at the surface. The surface chemistry model includes pathways for deposition of diamond, as well as creation of defects in the diamond lattice.

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Growth and characterization of heterostructures and infrared emitters with compressed InAsSb layers

Kurtz, S.R.

An overview is presented of work on strained InAsSb heterostructures and infrared emitters. InAsSb/InGaAs strained-layer superlattices (SLS) and InAsSb quantum wells were grown by metal-organic chemical vapor deposition and characterized using magneto-photoluminescence. LEDs and lasers with InAsSb heterostructure active regions are described.

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The design life affects system design

Dean, F.F.

When a system is being designed, one of the system requirements will specify the intended life for the system, which is called the design life, the system life, the expected operational lifetime, or the service life. This specification is an important driver of the total life cycle cost. This paper suggests how specifying this design life affects the design and the cost of the system.

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A hazard separation system for dismantlement of nuclear weapon components

Lutz, J.D.

Over the next decade, the US Department of Energy (DOE) must retire and dismantle many nuclear weapon systems. In support of this effort, Sandia National Laboratories (SNL) has developed the Hazard Separation System (HSS). The HSS combines abrasive waterjet cutting technology and real-time radiography. Using the HSS, operators determine the exact location of interior, hazardous sub-components and remove them through precision cutting. The system minimizes waste and maximizes the recovery of recyclable materials. During 1994, the HSS was completed and demonstrated. Weapon components processed during the demonstration period included arming, fusing, and firing units; preflight control units; neutron generator subassemblies; and x-units. Hazards removed included radioactive krytron tubes and gap tubes, thermal batteries, neutron generator tubes, and oil-filled capacitors. Currently, the HSS is being operated at SNL in a research and development mode to facilitate the transfer of the technology to other DOE facilities for support of their dismantlement operations.

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Results 93351–93400 of 96,771
Results 93351–93400 of 96,771