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Mechanical and poroelastic behavior of porous tuff under drained and undrained conditions

Bulletin of Engineering Geology and the Environment

Bauer, Stephen J.; Broome, Scott T.; Kibikas, William M.; Wilson, Jennifer E.

A series of drained and undrained water-saturated constant mean-stress tests were performed to investigate the strength, elasticity, and poroelastic response of a water-saturated high porosity nonwelded tuff. Drained strengths are found to increase with increasing effective confining pressures. Elastic moduli increase with increasing mean stress. Undrained strengths are small due to development of high pore pressures that generate low effective confining pressures. Skempton’s values are pressure dependent and appear to reflect the onset of inelastic deformation. Permeabilities decrease after deformation from ∼ 10–14 to ∼ 10–16 m2 and are a function of the applied confining pressure. Deformation is dominated by pore collapse, compaction, and intense microfracturing, with the undrained tests favoring microfracture-dominant deformation and the drained tests favoring compaction-dominant deformation. These property determinations and observations are used to develop/parameterize physics-based models for underground explosives testing.

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Time-dependent thermal degradation of lost circulation materials in geothermal systems

Geothermics

Kibikas, William M.; Chang, Chun; Bauer, Stephen J.; Nakagawa, Seiji; Dobson, Patrick; Kneafsey, Timothy; Samuel, Abraham

Treatment of lost circulation can represent anywhere from 5 to 25 % of the cost in drilling geothermal wells. The cost of the materials used for lost circulation treatment is less important than their effectiveness at reducing fluid losses. In geothermal systems, the high temperatures (>90 °C) are expected to degrade many commonly used lost circulation materials over time. This degradation could compromise different materials ability to mitigate fluid loss, creating more non-productive time as multiple treatments are needed, but may result in recovering desired permeability zones within the reservoir section over time. This research aimed to study how thermal degradation of eight different lost circulation materials affected their properties relevant to sealing loss zones in geothermal wells. Mass loss experiments were conducted with each material at temperatures of 90–250 °C for 1–42 days to measure the breakdown of the material at geothermal conditions, collecting gases during several experiments to determine the waste produced during degradation. Compaction experiments were conducted with the degraded materials to show how temperatures reduced the rigidity and increased packing of the materials. Viscosity tests were conducted to show the impact of different materials on drilling fluid rheology. Microscope observations were conducted to characterize the alterations to each material due to thermal degradation. Organic materials tend to degrade more than inorganic materials, with organics like microcellulose, cotton seed hulls and sawdust losing 30–50 % of their mass after 1 day of heating at 200 °C, while inorganics like magma fiber only lose ∼5–10 % of its mass after one day of heating at 200 °C. Granular materials are the strongest when compacted despite any mass loss, while fibrous and flaky materials are fairly weak and breakdown easily under stress. The materials do not generally affect fluid rheology unless they have a viscosifying agent as part of the mixture. Microscopic analysis showed that more rigid materials like microcellulose and cedar fiber degrade in brittle manners with splitting and fracturing, while others like cotton seed hulls degrade in more ductile manners forming meshes or clumps of material. The thermal breakdown of lost circulation materials tested suggests that each material should also be classified by its degree of thermal degradability, as at certain temperatures the materials can lose the capability to bridge loss zones around the wellbore.

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Water-Weakening and Time-Dependent Deformation of Organic-Rich Chalks

Rock Mechanics and Rock Engineering

Kibikas, William M.; Choens II, Robert C.; Bauer, Stephen J.; Shalev, Eyal; Lyakhovsky, Vladimir

The Ghareb Formation is a shallowly buried porous chalk in southern Israel that is being considered as a host rock for a geologic nuclear waste repository. Setup and operation of a repository will induce significant mechanical, hydrological and chemical perturbations in the Ghareb. Developing a secure repository requires careful characterization of the rock behavior to different loads. To characterize hydromechanical behavior of the Ghareb, several short- and long-term deformation experiments were conducted. Hydrostatic loading tests were conducted both dry and water-saturated, using different setups to measure elastic properties, time-dependent behavior, and permeability. A set of triaxial tests were conducted to measure the elastic properties and rock strength under differential loading at dry and water-saturated conditions. The hydrostatic tests showed the Ghareb began to deform inelastically around 12–15 MPa, a relatively low effective pressure. Long-term permeability measurements demonstrated that permeability declined with increasing effective pressure and was permanently reduced by ~ 1 order of magnitude after unloading pressure. Triaxial tests showed that water saturation significantly degrades the rock properties of the Ghareb, indicating water-weakening is a significant risk during repository operation. Time-dependent deformation is observed during hold periods of both the hydrostatic and triaxial tests, with deformation being primarily visco-plastic. The rate of deformation and permeability loss is strongly controlled by the effective pressure as well. Additionally, during holds of both hydrostatic and triaxial tests, it is observed that when water-saturated, radial strain surpassed axial strain when above effective pressures of 13–20 MPa. Thus, deformation anisotropy may occur in situ during operations even if the stress conditions are hydrostatic when above this pressure range.

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Thermal-Hydrological-Mechanical Characterization of the Ghareb Formation at Conditions of High-Level Nuclear Waste Disposal

56th U.S. Rock Mechanics/Geomechanics Symposium

Kibikas, William M.; Bauer, Stephen J.; Choens II, Robert C.; Shalev, E.; Lyakhovsky, V.

The Ghareb Formation in the Yasmin Plain of Israel is under investigation as a potential disposal rock for nuclear waste disposal. Triaxial deformation tests and hydrostatic water-permeability tests were conducted with samples of the Ghareb to assess relevant thermal, hydrological, and mechanical properties. Axial deformation tests were performed on dry and water-saturated samples at effective pressures ranging from 0.7 to 19.6 MPa and temperatures of 23 ℃ and 100 ℃, while permeability tests were conducted at ambient temperatures and effective pressures ranging from 0.7 to 20 MPa. Strength and elastic moduli increase with increasing effective pressure for the triaxial tests. Dry room temperature tests are generally the strongest, while the samples deformed at 100 ℃ exhibit large permanent compaction even at low effective pressures. Water permeability decreases by 1-2 orders of magnitude under hydrostatic conditions while experiencing permanent volume loss of 4-5%. Permeability loss is retained after unloading, resulting from permanent compaction. A 3-D compaction model was used to demonstrate that compaction in one direction is associated with de-compaction in the orthogonal directions. The model accurately reproduces the measured axial and transverse strain components. The experimentally constrained deformational properties of the Ghareb will be used for 3-D thermal-hydrological-mechanical modelling of borehole stability.

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Thermal Expansion, Fluid Flow, and Thermal Shock of Cement and a Cement/Steel Interface at Elevated Pressure and Temperature

Transactions - Geothermal Resources Council

Bauer, Stephen J.; Barrow, Perry C.; Kibikas, William M.; Pyatina, Tatiana; Sugama, Toshifumi

A critical parameter for the well integrity in geothermal storage and production wells subjected to frequent thermal cycling is the interface between the steel and cement. In geothermal energy storage and energy production wells an insulating cement sheath is necessary to minimize heat losses through the heat uptake by cooler rock formations with high thermal conductivity. Also critical parameters for the well integrity in geothermal storage and production wells subjected to frequent thermal cycling is the interface between metal casing and cement composite. A team from Sandia and Brookhaven National Labs is evaluating special cement formulations to facilitate use during severe and repeated thermal cycling in geothermal wells; this paper reports on recent finding using these more recently developed cements. For this portion of the laboratory study we report on preliminary results from subjecting this cement to high temperature (T> 200°C), at a confining pressure of 13.8 MPa, and pore water pressure of 10.4 MPa. Building on previous work, we studied two sample types; solid cement and a steel cylinder sheathed with cement. In the first sample type we measured fluid flow at increasing elevated temperatures and pressure. In the second sample type, we flowed water through the inside of the steel cylinder rapidly to develop an inner to outer thermal gradient using this specialized test geometry. In the paper we report on water permeability estimates at elevated temperatures and the results of rapid thermal cycling of a steel/cement interface. Posttest observations of the steel-cement interface reveal insight into the nature of the steel/cement bond.

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Advanced Detection of Wellbore Failure for Safe and Secure Utilization of Subsurface Infrastructure

Matteo, Edward N.; Conley, Donald M.; Verzi, Stephen J.; Roberts, Barry L.; Doyle, Casey L.; Sobolik, Steven; Gilletly, Samuel D.; Bauer, Stephen J.; Pyrak-Nolte, Laura J.; Reda Taha, Mahmoud M.; Stormont, John C.; Crandall, Dustin; Moriarty, Dylan M.; John, Esther W.L.; Wilson, Jennifer E.; Bettin, Giorgia; Hogancamp, Joshua; Fernandez, Serafin G.; Anwar, I.; Abdellatef, Mohammed; Murcia, Daniel H.; Bland, Jared

The main goal of this project was to create a state-of-the-art predictive capability that screens and identifies wellbores that are at the highest risk of catastrophic failure. This capability is critical to a host of subsurface applications, including gas storage, hydrocarbon extraction and storage, geothermal energy development, and waste disposal, which depend on seal integrity to meet U.S. energy demands in a safe and secure manner. In addition to the screening tool, this project also developed several other supporting capabilities to help understand fundamental processes involved in wellbore failure. This included novel experimental methods to characterize permeability and porosity evolution during compressive failure of cement, as well as methods and capabilities for understanding two-phase flow in damaged wellbore systems, and novel fracture-resistant cements made from recycled fibers.

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Modelling yield cap evolution in sandstone based on brittle creep experiments

International Journal of Rock Mechanics and Mining Sciences

Choens II, Robert C.; Bauer, Stephen J.; Shalev, E.; Lyakhovsky, V.

The Zenifim Formation is being considered as a potential disposal formation for a deep borehole nuclear repository concept in Israel. Site selection and repository construction are intended to ensure that waste is separated from circulating groundwater, but long-term deformation of the wellbore could potentially create fluid flow pathways. To understand how time-dependent rock strength could affect wellbore stability, we conducted creep tests under low to moderate confining pressures on retrieved core from the Zenifim formation. During creep, samples strain slowly as gradual damage accumulation progressively weakens the samples. Failure eventually occurred through the near-instantaneous formation of a shear fracture. Experimental results were used to calibrate a continuum damage poro-elastic model for sandstones. The calibrated damage-poro-elastic model successfully simulates different types of loading experiments including quasi-static and creep. The state of strain in experiments is close to yield during loading as the yield cap continuously evolves with damage accumulation. For creep tests, most damage occurs during triaxial loading. Minor damage accumulation occurs under constant load until the final stage of creep, where damage accelerates and promotes unstable fracturing.

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Borehole breakout modeling in arkose and granite rocks

Geomechanics and Geophysics for Geo-Energy and Geo-Resources

Shalev, Eyal; Bauer, Stephen J.; Homel, Michael A.; Antoun, Tarabay H.; Herbold, Eric B.; Levin, Harel; Oren, Gal; Lyakhovsky, Vladimir

The existence of a deep borehole in the Earth’s crust disturbs the local stresses and creates a stress concentration that may result in breakout and damage to the borehole. Maintaining wellbore integrity mitigates environmental impacts such as groundwater contamination, gas leakage to the atmosphere, and fluid spills and seepage at the surface. In this paper, the stability of deep boreholes (5 km) is examined by laboratory experiments and numerical models in the context of nuclear waste disposal in Israel. Two rock types in southern Israel are considered: the crystalline basement (granite) and the Zenifim Formation (arkose). A series of room-temperature triaxial rock deformation experiments were conducted at different confining pressures. This mechanical characterization was then used to parameterize the elastic properties and damage behavior of the rocks. This facilitated modeling the stability of the deep boreholes by two different formulations of damage rheology: a dynamic-oriented formulation used to model deformation immediately after the creation of the open hole and a quasi-static formulation used to model longer stress corrosion regime. The calibrated modeling results indicate greater stability with Zenifim arkose than the crystalline granite for deep borehole conditions despite the granite having a greater triaxial compressive strength. Dissipation associated with dilation and porous compaction in the arkose during deformation plays a significant stabilizing role in the borehole compared to crystalline rocks. These results suggest that common strength-based borehole stability assessment may lead to inaccurate predictions. Three-dimensional modeling of bottom-hole stress conditions and the effects of transient borehole geometry show conventional two-dimensional analysis may not be conservative when predicting borehole damage.

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Lost circulation in a hydrothermally cemented Basin-fill reservoir: Don A. Campbell Geothermal field, Nevada

Transactions - Geothermal Resources Council

Winn, Carmen; Dobson, Patrick; Ulrich, Craig; Kneafsey, Timothy; Lowry, Thomas S.; Akerley, John; Delwiche, Ben; Samuel, Abraham; Bauer, Stephen J.

Significant costs can be related to losing circulation of drilling fluids in geothermal drilling. This paper is the second of four case studies of geothermal fields operated by Ormat Technologies, directed at forming a comprehensive strategy to characterize and address lost circulation in varying conditions, and examines the geologic context of and common responses to lost circulation in the loosely consolidated, shallow sedimentary reservoir of the Don A. Campbell geothermal field. The Don A. Campbell Geothermal Field is in the SW portion of Gabbs Valley in NV, along the eastern margin of the Central Walker Lane shear zone. The reservoir here is shallow and primarily in the basin fill, which is hydrothermally altered along fault zones. Wells in this reservoir are highly productive (250-315 L/s) with moderate temperatures (120-125 °C) and were drilled to an average depth of ~1500 ft (450 m). Lost circulation is frequently reported beginning at depths of about 800 ft, slightly shallower than the average casing shoe depth of 900- 1000 ft (275-305 m). Reports of lost circulation frequently coincide with drilling through silicified basin fill. Strategies to address lost circulation differ above and below the cased interval; bentonite chips were used at shallow depths and aerated, gelled drilling fluids were used in the production intervals. Further study of this and other areas will contribute to developing a systematic understanding of geologic contextual-informed lost circulation mitigation strategies.

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Mechanical Response of Castlegate Sandstone under Hydrostatic Cyclic Loading

Geofluids

Kibikas, William M.; Bauer, Stephen J.

The stress history of rocks in the subsurface affects their mechanical and petrophysical properties. Rocks can often experience repeated cycles of loading and unloading due to fluid pressure fluctuations, which will lead to different mechanical behavior from static conditions. This is of importance for several geophysical and industrial applications, for example, wastewater injection and reservoir storage wells, which generate repeated stress perturbations. Laboratory experiments were conducted with Castlegate sandstone to observe the effects of different cyclic pressure loading conditions on a common reservoir analogue. Each sample was hydrostatically loaded in a triaxial cell to a low effective confining pressure, and either pore pressure or confining pressure was cycled at different rates over the course of a few weeks. Fluid permeability was measured during initial loading and periodically between stress cycles. Samples that undergo cyclic loading experience significantly more inelastic (nonrecoverable) strain compared to samples tested without cyclic hydrostatic loading. Permeability decreases rapidly for all tests during the first few days of testing, but the decrease and variability of permeability after this depend upon the loading conditions of each test. Cycling conditions do affect the mechanical behavior; the elastic moduli decrease with the increasing loading rate and stress cycling. The degree of volumetric strain induced by stress cycles is the major control on permeability change in the sandstones, with less compaction leading to more variation from measurement to measurement. The data indicate that cyclic loading degrades permeability and porosity more than static conditions over a similar period, but the petrophysical properties are dictated more by the hydrostatic loading rate rather than the total length of time stress cycling is imposed.

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Preliminary Reporting of Thermophysical Property Measurements for the Ghareb Formation

Bauer, Stephen J.; Choens II, Robert C.

Accurate knowledge of thermophysical properties of rock is vital to develop meaningful models of high level nuclear waste emplacement scenarios. The Israel Atomic Energy Commission is considering storing high level nuclear waste in the Ghareb formation, a porous kerogen bearing chalk. Sandia is supporting this effort with an evolving lab- based geomechanics testing program. We have completed measurements of thermal properties up to 275C and room temperature hydrostatic compaction measurements. We report thermal conductivity, thermal diffusivity, specific heat, and mass loss from our thermal measurements, and we report bulk moduli and porosity loss from our compaction measurements. These values are crucial for the numerical models to simulate heat transfer and formation compressibility around a heat generating repository.

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A Review of Sandia Energy Storage Research Capabilities and Opportunities (2020 to 2030)

Ho, Clifford K.; Atcitty, Stanley; Bauer, Stephen J.; Borneo, Daniel R.; Byrne, Raymond H.; Chalamala, Babu C.; Lamb, Joshua; Lambert, Timothy N.; Schenkman, Benjamin L.; Spoerke, Erik D.; Zimmerman, Jonathan A.

Large-scale integration of energy storage on the electric grid will be essential to enabling greater penetration of intermittent renewable energy sources, modernizing the grid for increased flexibility security, reliability, and resilience, and enabling cleaner forms of transportation. The purpose of this report is to summarize Sandia's research and capabilities in energy storage and to provide a preliminary roadmap for future efforts in this area that can address the ongoing program needs of DOE and the nation. Mission and vision statements are first presented followed by an overview of the organizational structure at Sandia that provides support and activities in energy storage. Then, a summary of Sandia's energy storage capabilities is presented by technology, including battery storage and materials, power conversion and electronics, subsurface-based energy storage, thermal/thermochemical energy storage, hydrogen storage, data analytics/systems optimization/controls, safety of energy storage systems, and testing/demonstrations/model validation. A summary of identified gaps and needs is also presented for each technology and capability.

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Subsurface airflow measurements before and after a small chemical explosion

54th U.S. Rock Mechanics/Geomechanics Symposium

Bauer, Stephen J.; Broome, Scott T.; Gardner, W.P.

To increase understanding of damage associated with underground explosions, a field test program was developed jointly by Sandia and Pacific Northwest National Laboratories at the EMRTC test range in Socorro, NM. The Blue Canyon Dome test site is underlain by a rhyolite that is fractured in places. The test system included deployment of a defined array of 64 probes in eight monitoring boreholes. The monitoring boreholes radially surround a central near vertical shot hole at horizontal distances of 4.6m and 7.6m in cardinal and 45 degrees offset to cardinal directions, respectively. The probes are potted in coarse sand which touches/accesses the rhyolite and are individually accessed via nylon tubing and isolated from each other by epoxy and grout sequences. Pre and post chemical explosion air flow rate measurements, conducted for ~30-45 minutes from each probe, were observed for potential change. The gas flow measurement is a function of the rock mass permeability near a probe. Much of the flow rate change is at depth station 8 (59.4m) and is in the SE quadrant. Flow rate changes are inferred to be caused by the chemical explosion which may have opened pre-existing fractures, fractured the rock and/or caused block displacements by rotations and translations. The air flow rate data acquired here may enable a relationship and/or calibration to rock damage to be developed.

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Results 1–50 of 208
Results 1–50 of 208