Publications

For several years Phillips Petroleum Company has been waterflooding portions of the Ekofisk Field reservoir for purposes of enhanced oil recovery. Boreholes drilled in waterflooded portions of the reservoir have encountered poor core recoveries and highly fractured rock (poor core recoveries and highly fractured zones were not uncommon in the Ekofisk reservoir before waterflooding, however). Results of laboratory compression tests designed to simulate production-related compaction and subsequent waterflooding indicate that injection pressures currently used to inject seawater into the reservoir are high enough to induce shear failure in high porosity reservoir chalks. A model of chalk deformation explains brittle failure of chalk that has been subjected to stresses well in excess of yield stress.

The Sandia National Laboratories Pre-Tiger Team Self-Assessment Report contains an introduction that describes the three sites in Albuquerque, New Mexico, Kauai, Hawaii, and Tonopah, Nevada, and the activities associated therewith. The self-assessment was performed October 1990 through December 1990. The paper discusses key findings and root causes associated with problem areas; environmental protection assessment with respect to the Clean Air Act, Clean Water Act, Comprehensive Environmental Response, Compensation, and Liability Act and the Superfund amendments, Resource Conservation and Recovery Act; and other regulatory documents; safety and health assessment with respect to organization administration, quality assurance, maintenance, training, emergency preparedness, nuclear criticality safety, security/safety interface, transportation, radiation protection, occupational safety, and associated regulations; and management practices assessment. 5 figs. (MHB)

Large two- and three-dimensional simulations of shock wave physics problems constitute a major expense in ongoing research efforts at Sandia National Laboratories. Massively parallel computing may provide a solution. A simplified version of the production hydrocode CTH, in current use at Sandia National Laboratories, has been successfully developed for the Connection Machine. The parallel version, named PCTH, solves problems in multi-fluid shock wave physics. The development of the Connection Machine code is described and initial performance statistics are presented. These are compared with similar results for the CRAY Y-MP and nCUBE2. 7 refs., 3 figs., 1 tab.

The durability of a carbon-carbon composite, Aerolor A05, X-point divertor dump plate to thermal fatigue was evaluated for the Joint European Torus (JET) at Sandia's Plasma Material Test Facility. Of primary interest was the effect of thermal cycling on the carbon-carbon threads of the bolted attachment scheme for the Aerolor X-point divertor. This report describes the testing performed at the Ion Beam Test System and the test and analysis results obtained in support of this effort. After completing 1000 thermal cycles, where the surface temperature of the 8 cm by 8 cm by 2.3 cm Aerolor tile reached 2200{degree}C during a 10 s, 500 W/cm{sup 2} pulse, the tile survived without any noticeable damage. Post test inspection of the carbon-carbon threads showed only minor wear and no signs of significant damage. Thermal modeling of the test article using the ABAQUS finite element code agreed very well with experimental results. The thermal creep experienced by the M-12 stainless steel bolt during ion beam testing will not be expected to occur during normal operations in JET because of the longer cycle times between the thermal events. Finite element analysis indicates that the longer cycle times at the JET will reduce the peak temperatures in the vicinity of the bolt and bolt insert below the level at which thermal creep would occur. An additional margin of safety could be obtained by using Inconel or Nimonic fasteners. Overall, the performance of the bolted divertor design to thermal fatigue was acceptable. 12 figs., 2 tabs.

An electromagnetic measurement system (EMMS) was designed and constructed to provide essential data relating to electromagnetic compatibility (EMC) of modern weapons carried on military aircraft. This system measures the equivalent plane wave electric and magnetic fields impinging on a weapon's exterior surface arising from electromagnetic radiators on board host or nearby aircraft. To relate practical sensor responses to specified equivalent plane wave EMC field levels, a modern weapon shape was used as the primary sensor element which responds with a simple dipole antenna response at the lower frequencies and is instrumented with local skin current sensors. At higher frequencies, the locally induced currents can be related to the incident fields by simple scattering theory. Finally, an error analysis that catalogs all measurement path elements was performed to provide an error bound on the equivalent free electric field measurements reported by the EMMS. 6 refs., 9 figs.

A Low Altitude High Speed Cargo (LAHSC) parachute is being developed for deployment at velocities up to 250 knots at 300 ft altitude. The LAHSC parachute will decelerate and turnover a load to a 40 to 60 ft/sec vertical velocity at first vertical at approximately 30 ft AGL. The acceleration limit is 5 g's. Main chute cargo extraction will be necessary. A single parachute will be utilized for a 7500 lb load, and clusters will be used for larger loads. The 64-gore, 70-ft-dia parachute has a ring-slot/solid construction with a flare at the skirt to aid the inflation. This paper describes the parachute, the design process and testing to date. Model parachutes have been tested in wind tunnels and in free flight. A single full-scale parachute has been tested at low speeds with conventional load extraction, and with a vertical trajectory at deployment. 5 refs., 18 figs., 3 tabs.

High-speed water-entry is a very complex, dynamic process. As a first attempt at modeling the process, a numerical solution was developed at Sandia National Laboratories for predicting the forces and moments acting on a body with a steady supercavity, that is, a cavity which extends beyond the base of the body. The solution is limited to supercavities on slender, axisymmetric bodies at small angles of attack. Limited data were available with which to benchmark the axial force predictions at zero angle of attack. Even less data were available with which to benchmark the pitching moment and normal force predictions at nonzero angles of attack. A water tunnel test was conducted to obtain force and moment data on a slender shape. This test produced limited data because of waterproofing problems with the balance. A new balance was designed and a second water tunnel test was conducted at Tracor Hydronautics, Inc. This paper describes the numerical solution, the experimental equipment and test procedures, and the results of the second test. 8 refs., 11 figs.

Micromachining is a rapidly growing field which allows for the fabrication of extremely small sensors and actuators using many of the techniques common to microelectronics. Two methods are commonly used: bulk micromachining, which involves the sculpting of single crystal silicon, and surface micromachining, which uses etched thin films that have been deposited on the substrate. Sensors are the primary commercial application, but microactuators are being actively researched at several laboratories and universities. Sandia National Laboratories is pursuing applications of both bulk and surface micromachining for silicon microsensors, microactuators, and high-performance, silicon packages for microelectronics. 3 figs.

This is an extension of two previous analytical studies to investigate a technique for generating high frequency, high amplitude vibration environments. These environments are created using a device attached to a common vibration exciter that permits multiple metal on metal impacts driving a test surface. These analytical studies predicted that test environments with an energy content exceeding 10 kHz could be achieved using sinusoidal and random shaker excitations. The analysis predicted that chaotic vibrations yielding random like test environments could be generated from sinusoidal inputs. In this study, a much simplified version of the proposed system was fabricated and tested in the laboratory. Experimental measurements demonstrate that even this simplified system, utilizing a single impacting object, can generate environments on the test surface with significant frequency content in excess of 40 kHz. Results for sinusoidal shaker inputs tuned to create chaotic impact response are shown along with the responses due to random vibration shaker inputs. The experiments and results are discussed. 4 refs., 5 figs.

Sandia National Laboratories has utilized pool fires for over thirty years to subject military components, weapon mockups and hazardous material shipping containers to postulated transportation accident environments. Most of the tests have been performed in either open pools or wind shielded facilities with little control of visible smoke emissions. Because of the increased sensitivity of environmental issues and because wind generates the biggest uncontrollable effect on the thermal environment in open pool fires, enclosed test facilities with reduced visible emissions have been developed. The facilities are basically water cooled enclosures fitted with controlled air supply systems and high temperature afterburners. The purpose of this paper is to present our experience with both open and enclosed fires. In the first section, a review of the fire test facilities is given. A following section presents a mathematical model behind our approach to characterizing the fire environment. In the last section, data from open and closed fires are compared.

Research programs from Sandia Laboratory in Materials Science are briefly presented. Significant accomplishments include: preparation of Tl superconductors under equilibrium conditions, development of force-feedback sensor for interfacial force microscope, predictive model of hydrogen interactions in silicon dioxide on silicon, layer-by-layer sputtering of Si (001), oscillatory As{sub 4} surface reaction rates during molecular beam epitaxy of AlAs, GaAs and InAs, the effects of interfacial strain on the band offsets of lattice matched III-V semiconductor, a new mechanism for surface diffusion, solid solution effects in Tl-containing superconductors, record high superconducting transitions for organic materials, atomic vibrations in boron carbides and a method for studying radical/surface reactions in chemical vapor deposition (CVD).

Recent government actions to eliminate Chlorofluorocarbons (CFCs) and Chlorinated Hydrocarbons (CHCs) from the industrial environment require the evaluation of new cleaning solvents and processes. High reliability printed wiring board (PWB) assemblies require cleaning to remove process materials which could lead to corrosion or degradation of the electrical performance of the boards. In the past, CFCs have been used extensively for PWB cleaning purposes. Concerns about CFC emissions and their effect on ozone depletion in the atmosphere, greater demands on cleaning systems, and the availability of alternative cleaning methods are requiring manufacturers of electronic assemblies to reconsider the choice of cleaning methods. We will review some of the presently available cleaning solvents and discuss the results of our work using a terpene-based cleaner. 5 refs., 4 figs.

The Recirculating Linear Accelerator (RLA) is returning to operation with a new electron beam injector and a modified accelerating cavity. Upon completion of our experimental program the RLA will capture the injected beam on an IFR guiding plasma channel in either a spiral or a closed racetrack drift tube. The relativistic beam will be efficiently recirculated for up to four passes through two or more accelerating cavities, in phase with the ringing cavity voltage waveforms, and thereby increased in energy to 10 MeV before being extracted. The inductively isolated four-stage injector was designed to produce beam parameters of 4 MeV, 10--20 kA, and 40--55 ns FWHM. The three-line radial cavity is being modified to improve the 1-MV accelerating voltage pulse shape while an advanced cavity design study is in progress. The actual versus predicted pulsed-power performance of the RLA injector and cavity and the associated driving hardware will be discussed in this paper.

Last year at the HP82000 Users Group Meeting, Sandia National Laboratories gave a presentation on I{sub DDQ} testing. This year, we will present some advances on this testing including DUT board fixturing, external DC PMU measurement, and automatic IDD-All circuit calibration. This paper is geared more toward implementation than theory, with results presented from Sandia tests. After a brief summary I{sub DDQ} theory and testing concepts, we will describe how the break (hold state) vector and data formatting present a test vector generation concern for the HP82000. We than discuss fixturing of the DUT board for both types of I{sub DDQ} measurement, and how the continuity test and test vector generation must be taken into account. Results of a test including continuity, IDD-All and I{sub DDQ} Value measurements will be shown. Next, measurement of low current using an external PMU is discussed, including noise considerations, implementation and some test results showing nA-range measurements. We then present a method for automatic calibration of the IDD-All analog comparator circuit using RM BASIC on the HP82000, with implementation and measurement results. Finally, future directions for research in this area will be explored. 14 refs., 16 figs.

Path planning among movable obstacles is a practical problem that is in need of a solution. An efficient heuristic algorithm is presented that uses a generate-and-test paradigm: a good candidate path is hypothesized by a global planner and subsequently verified by a local planner. In the process of formalizing the problem, a technique for modeling object interactions through contact is presented. The algorithm has been tested on a variety of examples, and was able to generate solutions within 10 s on a 17-MIPS Sun Sparc workstation.

CEPXS/ONELD is the only discrete ordinates code capable of modelling the fully-coupled electron-photon cascade at high energies. Quantities that are related to the particle flux such as dose and charge deposition can readily be obtained. This deterministic code is much faster than comparable Monte Carlo codes. The unique adjoint transport capability of CEPXS/ONELD also enables response functions to be readily calculated. Version 2.0 of the CEPXS/ONELD code package has been designed to allow users who are not expert in discrete ordinates methods to fully exploit the code's capabilities. 14 refs., 15 figs.

With the current trends towards miniaturization, high performance, high quality and cost competiveness, the electrodeposition process has become an important manufacturing technology in many new microelectronic applications. Gold electrodeposition plays an increasing role in processes that require this noble metal. Added to these trends is the continuing and increasing emphasis on manufacturing processes which are less damaging to the environment and potentially less hazardous to the operator and personnel in the vicinity of the operation. The present standard gold plating solutions are based on cyanide salts and are considered acutely hazardous solutions. The trend away from their use is gaining momentum as new non-hazardous gold plating solutions and manufacturing processes making use of them are developed. 2 refs.

A performance assessment methodology has been developed for use by the US Nuclear Regulatory Commission in evaluating license applications for low-level waste disposal facilities. This report provides detailed guidance on input and output procedures for the computer codes recommended for use in the methodology. Seven sample problems are provided for various aspects of a performance assessment analysis of a simple hypothetical conceptual model. When combined, these sample problems demonstrate how the methodology is used to produce a dose history for the site under normal conditions, and to demonstrate an analysis of an intruder scenario. 20 refs., 26 figs., 4 tabs.

Results of calculations performed with MELCOR and HECTR in support of the NUREG-1150 study are presented in this report. The analyses examined a wide range of issues. The analyses included integral calculations covering an entire accident sequence, as well as calculations that addressed specific issues that could affect several accident sequences. The results of the analyses for Grand Gulf, Peach Bottom, LaSalle, and Sequoyah are described, and the major conclusions are summarized.

Electromagnetic coupling to electronic components or subsystems is a concern in modern system design. Undesired coupling can cause interference or, in the extreme, system upset. To be able to characterize the coupling is an important step to understanding the limitations on system performance. Often the approach is taken to shield the electronic equipment inside some kind of enclosure. However, there are usually inadvertent cracks or bowing at mechanical interfaces. These gaps are apparent slot apertures. An equivalent antenna/local transmission line model for narrow slot apertures with depth including losses has been developed. It may be applied tortuous paths and hence may be used to model practical situations. This model has been previously verified by measuring the coupling through narrow slot apertures with varying width and depth. These measurements were performed for brass slots radiating into a half-space. The results were in good agreement with the model of Warne and Chen. The models, as well as the measurements showed that for very narrow slots the wall loss becomesdominant -- it has been demonstrated that the inclusion of loss is important in making realistic coupling estimates in practical configurations. This paper presents results showing the effects of varying conductivity and surface preparations for half-space coupling as well as different loadings of the narrow slot apertures. The coupling through narrow slot apertures having depth was measured for a variety of resonant cavity loadings. The loadings were chosen such that the cavity resonant frequencies were above, near and below the resonant peak of the half-space coupling curve. Measurements were made in the 2--4 GHz band with vertical polarization. 3 refs., 6 figs., 1 tab.

The solidification behavior of Custom Age 625 PLUS{reg sign} is examined using an integrated analytical approach. Like its predecessors, Alloys 625 and 718, the solidification behavior of this new alloy is dominated by the presence and segregation of Nb, which gives rise to a {gamma}/Laves terminal solidification constituent. 8 refs., 5 figs., 2 tabs.

Iterative, annual performance-assessment calculations are being performed for the Waste Isolation Pilot Plant (WIPP), a planned underground repository in southeastern New Mexico, USA for the disposal of transuranic waste. The performance-assessment calculations estimate the long-term radionuclide releases from the disposal system to the accessible environment. Because direct experimental data in some areas are presently of insufficient quantity to form the basis for the required distributions. Expert judgment was used to estimate the concentrations of specific radionuclides in a brine exiting a repository room or drift as it migrates up an intruding borehole, and also the distribution coefficients that describe the retardation of radionuclides in the overlying Culebra Dolomite. The variables representing these concentrations and coefficients have been shown by 1990 sensitivity analyses to be among the set of parameters making the greatest contribution to the uncertainty in WIPP performance-assessment predictions. Utilizing available information, the experts (one expert panel addressed concentrations and a second panel addressed retardation) developed an understanding of the problem and were formally elicited to obtain probability distributions that characterize the uncertainty in fixed, but unknown, quantities. The probability distributions developed by the experts are being incorporated into the 1991 performance-assessment calculations. 16 refs., 4 tabs.

Segmentation is a process of separating objects of interest from their background or from other objects in an image. Without a suitable segmentation scheme, it is very difficult to detect contraband in X-rays images. In this paper, a Probabilistic Relaxation Labeling (PRL) segmentation scheme is presented and compared with other segmentation methods. PRL segmentation is an interative algorithm that labels each pixel in an image by cooperative use of two information sources: the pixel probability and the degree of certainty of its probability supported by the neighboring pixels. The practical implementation and results of the PRL segmentation on X-ray baggage images are also discussed and compared with other segmentation methods. 13 refs., 12 figs.

This investigation describes how a statistically designed experiment can be useful to characterize the relationship between a fundamental material property such as the glass transition temperature, Tg, and various processing parameters, e.g. composition, cure time, and temperature. To illustrate, formulation weighing errors can have a dramatic affect on material properties such as thermal, mechanical, and electrical properties. The glass transition temperature was selected for monitoring because it represents the materials state of cure and it is relatively easy to determine. Specifically, EPON 828 systems cured with diethanolamine and Shell Z, respectively, were investigated plus a mixture of the latter that employed aluminum oxide as a filler. This investigation showed that Tg changed very little with cure temperature in the DEA system compared to Shell Z, whereas the latter system appeared to display synergistic effects contrary to the DEA system. In the filled formulation, loading level had very little effect on Tg. The significance of this study is that the relationship between Tg, the composition and processing factors can be used to help diagnose the cause of misprocessed material. 2 refs., 11 figs., 3 tabs.

The detonability of hydrogen-air-diluent mixtures was investigated experimentally in the 0.43 m diameter, 13.1 m long Heated Detonation Tube (HDT) for the effects of variations in hydrogen and diluent concentration, initial pressure, and initial temperature. The data were correlated using a ZND chemical kinetics model. The detonation limits in the HDT were obtained experimentally for lean and rich hydrogen-air mixtures and stoichiometric hydrogen-air-steam mixtures. The addition of a diluent, such as steam or carbon dioxide, increases the detonation cell width for all mixtures. In general, an increase in the initial pressure or temperature produces a decrease in the cell width. In the HDT, the detonable range of hydrogen in a hydrogen-air mixture initially at 1 atm pressure is between 11.6 percent and 74.9 percent for mixtures at 20°C, and 9.4 percent and 76.9 percent for mixtures at 100°C. The detonation limit is between 38.8 percent and 40.5 percent steam for a stoichiometric hydrogen-air-steam mixture initially at 100°C and 1 atm. The detonation limit is between 29.6 percent and 31.9 percent steam for a stoichiometric hydrogen-air-steam mixture for the case where hydrogen and steam are added to air initially at 20{degree}C and 1 atm resulting in a final predetonation mixture temperature and pressure of approximately 100°C and 2.6 atm, respectively.

Currently, over 90% of the world's large-scale solar electric energy is generated with concentrating solar thermal power plants. Such plants have the potential to meet many of the world's future energy needs. Research efforts are generally focused on generating electricity, though a variety of other applications are being pursued. Today, the technology for using solar thermal energy is well developed, cost competitive, and in many cases, ready for widespread application. The current state of each of the solar thermal technologies and their applications is reviewed, and recommendations for increasing their use are presented. The technologies reviewed in detail are: parabolic trough systems, central tower systems, and parabolic dish systems. 20 refs., 1 fig., 1 tab.

TRANSNET is a compilation of risk and systems analysis codes, routing and cost models and related data that address hazardous and radioactive materials transportation. TRANSNET is the acronym assigned to this system of models and associated data which reside on a dedicated MicroVAX 3800. After obtaining a password, users may access TRANSNET with a modem-equipped personal computer. TRANSNET was developed by Sandia National Laboratories (SNL) under the sponsorship of the United States Department of Energy (DOE) Office of Defense Programs (subsequently reorganized to the Office of Environmental Restoration and Waste Management). The goals of the TRANSNET system are to speed transfer of technology and data to qualified users by permitting access to the most comprehensive and up-to-date transportation risk and systems analysis models and associated databases. 13 refs.

Relational databases have many advantages over former hierarchical and network systems -- the most important advantage is their ease of modification. This leads designers to a new approach, which we at our company are finding very useful in building an information system of corporate-wide shared data. This approach is a phased bottom-up design and application development which is supported by an information modeling method called NIAM (Nijssen's Information Analysis Method). NIAM is not well known in the USA, but is widely used in Europe. An introduction to the NIAM approach and its advantages will be followed by examples of models and their corresponding relational database designs that have been developed in step-wise fashion at our company. Since NIAM algorithms yield tables in fifth normal form, our relational systems are implemented for optimum update capabilities and enforceable referential integrity. 4 refs., 6 figs.

In FY90 important milestones from past Administrative Information Systems (AIS) plans were realized. The first phase of the Payroll migration was implemented early in the year. This event signified the completion of a major migration milestone and the transition of the Laboratory Information Systems (LIS) machine to a production environment. The Access Clearance System (A CS) system and several early deliverables from other migration projects were also implemented during the year. FY91 promises to be another challenging year for those involved with administrative information systems. Aggressive schedules are in effect for the migration projects; the Financial Migration, Human Resources (HR) Migration, and Integrated Procurement System Replacement (IPS/R) efforts will deliver major system components this year. The administrative computing consolidation is underway and will be completed early in FY91. Consolidating computing hardware resources will provide adequate resources and better systems support for the entire AIS community.

In this paper, we review correlation filters as an approach to pattern recognition with a special emphasis on the consequences of normalizing the correlation to achieve intensity invariance. Intensity invariance is effected using the Cauchy-Schwarz inequality to normalize the correlation integral. We discuss the implications of this criterion for the application of correlation filters to the pattern recognition problem. It is shown that normalized phase-only and synthetic discriminate functions do not provide the recognition/discrimination obtained with the classical matched filter. 34 refs., 5 figs.

In keeping with the philosophy of the external events analyses for NUREG-1150, which are intended to be smart probabilistic risk assessments (PRAs) making full use of all insights gained during the past 10 years of development in risk assessment methodologies, the Savannah River K-Reactor fire analysis was performed using newly developed and simplified methods. These methods have been under development at Sandia National Laboratories under sponsorship of the Nuclear Regulatory Commission (NRC) Division of Risk Assessment as part of the Dependent Failure Methodology Development Program. A detailed screening analysis was performed which showed most plant areas had a negligible contribution to fire-induced core damage frequency. Detailed analysis of the fire risk resulted in a total (mean) core damage frequency of 1.35E-7 per year. 18 refs., 12 figs., 17 tabs.

The project comprises the development of concentrating solar collectors, heliostats and dishes, and the development of optical materials. Because the solar concentrator represents from 40 to 60% of the cost of a solar thermal electric system, the continued development of high-performance concentrators is very important to the commercial viability of these systems. The project is currently testing two large area heliostats, the SPECO 200 m{sup 2} heliostat and the ATS 150 m{sup 2} heliostat and also trying to reduce the cost of the heliostats through the development of stretched-membrane heliostats. Stretched-membrane heliostats are made by attaching thin metal membranes to the two sides of a circular, metal ring. A slight vacuum in the plenum between the two membranes is used to focus the heliostat. The optical surface is provided by a silver-acrylic film, ECP 305. A prototype 100 m{sup 2} commercial unit has been built and is currently being tested. Parabolic dish concentrators are under development for use on dish-Stirling electric systems. The state-of-the-art dish is the McDAC/SCE faceted glass concentrator. Because of the success of stretched-membrane technology for heliostats, the project applied the technology to parabolic dish development and is currently designing a near-term, faceted, stretched-membrane dish. The current thrust of the program in optical materials development is the development of a low-cost, high-performance, silver-acrylic film. 3M's ECP 305 has demonstrated substantial improvement over previous films in its resistance to corrosion, longer life. An experimental film, developed at SERI, has promise for further improving the lifetime of the ECP 305. The project is currently investigating solutions to the problem of separation between the silver and acrylic layers of the film in the presence of water.

A technique to localize errors between two modal models is presented. Mode shape difference are calculated from each model. A global comparison of the ratios of these corresponding differences is used to identify the physical locations on the structure where stiffness differences exist between the two models. Some of the strengths and limitations of the technique are illustrated using the mode shapes of two similar finite element models with a known stiffness difference. The technique is then applied to a two link robot arm for which a finite element model exists and a modal test has been conducted. The results of the error localization aid the selection of physical parameters to be updated in the finite element model. Sensitivity methods are used to correlate the finite element model to the modal test. The results of the correlation are presented. 5 refs., 3 figs., 3 tabs.

Sandia National Laboratories is conducting performance assessments for the United States Department of Energy to use in evaluating compliance of the Waste Isolation Pilot Plant with EPA 40 CFR 191, Subpart B. Performance assessment is an iterative process that will lead to final compliance evaluation in 1994 or later. Monte Carlo simulations examine modeling system sensitivity to the probability of intrusion and uncertainty in the transport model for the overlying water-bearing unit. Simulations of two-phase (gas and brine) flow indicate gas generation may substantially reduce brine saturation in the waste, limiting radionuclide transport. All results are preliminary and are not suitable for evaluating compliance. Results suggest, however, that compliance can be achieved.

This paper will provide an overview of cleaning qualifications used in a variety of industries: from small-scale manufacturer's of precision-machined products to large-scale manufacturer's of electronics (printed wiring boards and surface mount technology) and microelectronics. Cleanliness testing techniques used in the production of precision-machined products, will be described. The on-going DOD program to obtain high-reliability electronics, through the use of military specifications for cleaning and cleanliness levels, will be reviewed. In addition, the continually changing cleanroom/materials standards of the microelectronics industry will be discussed. Finally, we will speculate on the role that new and improved analytical techniques and sensor technologies will play in the factories of the future. 4 refs., 1 tab.

Ray paths and focal lengths are derived to fourth order for a nuclear-reactor wall-pumped gas laser. Ray paths in the laser gain cell are shown to be nearly random for a long gain region. Focal lengths calculated from the ray paths exiting the laser are shown to oscillate between {plus minus} {infinity} during pumping. The use of stimulated Brillouin scattering as a means for beam clean-up is discussed with the conclusion that the phase conjugated beam would cycle on and off as the ray paths and focal lengths oscillate between extremes. The parameters determining this cycling effect and its characteristics are also derived. 17 refs., 11 figs., 1 tab.

MELCOR is a fully integrated, engineering-level computer code that models the progression of severe accidents in light water reactor nuclear power plants. MELCOR is being developed at Sandia National Laboratories for the US Nuclear Regulatory Commission as a second-generation plant risk assessment tool and the successor to the Source Term Code Package. The entire spectrum of severe accident phenomena, including reactor coolant system and containment thermal-hydraulic response, core heatup, degradation and relocation, and fission product release and transport, is treated in MELCOR in a unified framework for both boiling water reactors and pressurized water reactors. MELCOR has been especially designed to facilitate sensitivity and uncertainty analyses. Its current uses include estimation of severe accident source terms and their sensitivities and uncertainties in a variety of applications. This report is a summary of MELCOR 1.8.0, the code version released in March 1989. Condensed information is presented on its developmental history, structure, modeling features and capabilities, verification and validation, and quality assurance. Detailed documentation on these aspects of MELCOR, including users' guides, reference manuals, programmers' guides, and assessment and application reports, is available in draft form and is distributed to MELCOR users.

Experimental tests on the Annular Core Research Reactor have confirmed that the Three-Bean-Salad'' control algorithm based on the Pontryagin maximum principle can change the power of a nuclear reactor many decades with a very fast startup rate and minimal overshoot. The paper describes the results of simulations and operations up to 25 MW and 87 decades per minute. 3 refs., 4 figs., 1 tab.

The spherical element computer code DMC (Distinct Motion Code) used to model rock motion resulting from blasting has been enhanced to allow routine computer simulations of bench blasting. The enhancements required for bench blast simulation include: (1) modifying the gas flow portion of DMC, (2) adding a new explosive gas equation of state capability, (3) modifying the porosity calculation, and (4) accounting for blastwell spacing parallel to the face. A parametric study performed with DMC shows logical variation of the face velocity as burden, spacing, blastwell diameter and explosive type are varied. These additions represent a significant advance in the capability of DMC which will not only aid in understanding the physics involved in blasting but will also become a blast design tool. 8 refs., 7 figs., 1 tab.

Nd:YAG laser cleaning of metal oxides from 304L stainless steel surfaces has been characterized. Thin chromium oxide films can be completely removed from the surface using a single 10 nsec pulse of laser radiation with an average surface irradiance greater than 120 MW/cm{sup 2}. Laser etching of thicker iron oxide films exhibit a self-limiting effect that prevents overetching into the stainless steel substrate. 8 figs.

Electron-Beam (EBeam) melting furnaces are routine used to minimize the occurrence of second-phase particles in the processing of segregation-sensitive alloys. As one part of the process, a circulating electron beam impinges the surface of a crucible melt pool to help control the shape of the solidification front below. By modeling melt pool hydrodynamics, heat transfer, and the shape of solidification boundaries, we plan to optimize the dwell pattern of the beam so that the material solidifies with a composition as spatially homogeneous as possible. Both two- and three-dimensional models are being pursued with FIDAP 5.02, the former serving as a test bed for various degrees of model sophistication. A heat flux distribution is specified on the top of the domain to simulate the EBeam dwell pattern. In two dimensions it is found that an inertially-driven recirculation in the melt pool interacts with a counter-rotating buoyancy-driven recirculation, and that both recirculations are influenced heavily by surface tension gradients on the melt-pool surface. In three dimensions the inertial cell decays quickly with distance from the position of the inlet stream, causing the fluid to precess the crucible. Ingot macrosegregation patterns for a U-6 wt. % Nb alloy are calculated with the Flemings-Mehrabian equation of solute redistribution; the sensitivity of these patterns to EBeam dwell pattern is explored.

A high-resolution capacitive image sensing technique for measuring edge and surface profiles during manufacturing processes has been invented. A prototype device utilizing this technique consists of two 500-μm-diameter electrodes fabricated on a printed circuit board with a 250-μm gap between them. As the device is mechanically scanned over the workpiece, the spatial variations in the edge or surface to be measured interfere with an electric field imposed between the electrodes, altering the mutual capacitance. The sensor functions as a near-field proximity sensor producing range images of surface imperfections. This sensor has been used in applications requiring a preview image of burns on the edge of a machined part and other processes requiring an inspection image after automated deburring operations.

A series of haptic exploratory procedures (EPs) implemented for a multifingered, articulated, sensate robot hand is discussed. These EPs are designed to extract specific tactile and kinesthetic information from an object via their purposive invocation by an intelligent robotic system. Taken together, they form an active robotic touch perception system. This system utilizes a PUMA 560 robot arm, a JPL/Stanford robot hand with joint torque sensing in the fingers, a wrist force/torque sensor, and a 256-element spatially resolved fingertip tactile array. The EPs are described, and experimental results are given.

The LIFE2 computer code is a fatique/fracture analysis code that is specialized to the analysis of wind turbine components. The numerical formulation of the code uses a series of cycle count matrices to describe the cyclic stress states imposed upon the turbine. In this formulation, each stress cycle is counted or binsed'' according to the magnitude of its mean stress and alternating stress components and by the operating condition of the turbine. A set of numerical algorithms has been incorporated into the LIFE2 code. These algorithms determine the cycle count matrices for a turbine component using stress-time histories of the imposed stress states. This paper describes the design decisions that were made and explains the implementation of these algorithms using Fortran 77. 7 refs., 7 figs.

The CONTAIN quality assurance program follows a strict set of procedures designed to ensure the integrity of the code, to avoid errors in the code, and to prolong the life of the code. The code itself is maintained under a code-configuration control system that provides a historical record of changes. All changes are incorporated using an update processor that allows separate identification of improvements made to each successive code version. Code modifications and improvements are formally reviewed and checked. An exhaustive, multilevel test program validates the theory and implementation of all codes changes through assessment calculations that compare the code-predicted results to standard handbooks of idealized test cases. A document trail and archive establish the problems solved by the software, the verification and validation of the software, software changes and subsequent reverification and revalidation, and the tracking of software problems and actions taken to resolve those problems. This document describes in detail the CONTAIN quality assurance procedures.

The 10-MW{sub e} Solar One Pilot Plant was the world's largest solar central receiver power plant. During its power production years it delivered over 37,000 MWhrs (net) to the utility grid. In this type of electric power generating plant, large sun-tracking mirrors called heliostats reflect and concentrate sunlight onto a receiver mounted on top a of a tower. The receiver transforms the solar energy into thermal energy that heats water, turning it into superheated steam that drives a turbine to generate electricity. The Solar One Pilot Plant successfully demonstrated the feasibility of generating electricity with a solar central receiver power plant. During the initial 2 years the plant was tested and 4 years the plant was operated as a power plant, a great deal of data was collected relating to the efficiency and reliability of the plant's various systems. This paper summarizes these statistics and compares them to goals developed by the US Department of Energy. Based on this comparison, improvements in the design and operation of future central receiver plants are recommended. Research at Sandia National Laboratories and the US utility industry suggests that the next generation of central receiver power plants will use a molten salt heat transfer fluid rather than water/steam. Sandia has recently completed the development of the hardware needed in a molten salt power plant. Use of this new technology is expected to solve many of the performance problems encountered at Solar One. Projections for the energy costs from these future central receiver plants are also presented. For reference, these projections are compared to the current energy costs from the SEGS parabolic trough plants now operating in Southern California.

The results of the first year of an evaluation of charge controllers for stand-alone photovoltaic (PV) systems are presented. The objectives of the test program are to positively influence the development of battery charge controllers for stand-alone PV applications and to develop design and application criteria that will improve PV system reliability and battery performance. Future goals are to expand the evaluation program to include various battery technologies and controller algorithms. Also, the information is being communicated to manufacturers to aid in the design of more effective and reliable charge controllers for PV systems. Eight different models of small (nominal 10 amp) charge controllers are being subjected to a comprehensive evaluation. These evaluations include operational tests in identical stand-alone PV systems and environmental and electrical cycling tests. Selected custom tests are also performed on the controllers to determine the response to transients, installation requirements and system design compatibilities. Data presented in this paper include measured electrical characteristics of the controllers, temperature effects on set points, and operational performance in PV systems both in the lab and in the field. A comparison is presented for four different charge controller algorithms which include array-shunt, series-interrupting, series-linear constant-voltage and series-linear-multistep constant-current. 9 refs., 11 figs., 2 tabs.

SAS software is being used to analyze product test data stored in an INGRES relational database. The database has been implemented at Allied-Signal in Kansas City on a Digital Equipment Corporation (DEC) VAX computer. The INGRES application development has been a joint project between Sandia National Laboratories and Allied-Signal. Application screens have been developed so that the user can query the database for selected data. Fourth generation language procedures are used to retrieve all data requested. FORTRAN and VAX/VMS DCL (DIGITAL Control Language) procedures are invoked from the application to create SAS data sets and dynamically build SAS programs that are executed to build custom reports or graphically display the retrieved test data along with control and specification limits. A retrieval screen has also been developed which invokes SAS software to calculate the mean and standard deviation of the retrieved data. These parameters are passed back into the application for display and may then be used as an aid in setting new control limits for future test runs. Screens have been developed to provide an interface for the user to select from a library of SAS programs, edit the selected program, and run the program with a user-defined SAS data set as input. This paper will give a brief description of the application screens and provide details of how information is passed between the application and SAS programs.

I was asked to write a database application that would be user friendly to the extent that a minimum amount of learning would be required of the user to run the application, yet it would be flexible enough to gather the data in various combinations. Writing SELECT'' or RETRIEVE'' queries required to much initial training. Hard coding queries into the application meant the users could not pick columns or create contraints. I decided to compromise somewhat, requiring my users to learn how to manipulate VIFRED menus and by doing so they could pick any combination of columns for output, select any column variable to sort on, and impose simple, yet practical constaints on the data, all this possible at run time. This handout contains copies of the VIFRED menus, the help message for imposing constraints, output from sample retrievals, descriptions of the relational tables needed to implement the methodology, and the computer coding of the actual retrieval construction.

Burnup credit is the application of the effects of fuel burnup to nuclear criticality design. When burnup credit is considered in the design of storage facilities and transportation casks for spent fuel, the objectives are to reduce the requirements for storage space and to increase the payload of casks with acceptable nuclear criticality safety margins. The spent-fuel carrying capacities of previous-generation transport casks have been limited primarily by requirements to remove heat and/or to provide shielding. Shielding and heat transfer requirements for casks designed to transport older spent fuel with longer decay times are reduced significantly. Thus a considerable weight margin is available to the designer for increasing the payload capacity. One method to achieve an increase in capacity is to reduce fuel assembly spacing. The amount of reduction in assembly spacing is limited by criticality and fuel support structural concerns. The optimum fuel assembly spacing provides the maximum cask loading within a basket that has adequate criticality control and sufficient structural integrity for regulatory accident scenarios. The incorporation of burnup credit in cask designs could result in considerable benefits in the transport of spent fuel. The acceptance of burnup credit for the design of transport casks depends on the resolution of system safety issues and the uncertainties that affect the determination of criticality safety margins. The remainder of this report will examine these issues and the integrated approach under way to resolve them. 20 refs., 2 figs.

Dip coating is the primary means of depositing sol-gel films for precision optical coatings. Sols are typically multicomponent systems consisting of an inorganic phase dispersed in a solvent mixture, with each component differing in volatility and surface tension. This, together with slow coating speeds (<1cm/s), makes analysis of the coating process complicated; unlike most high-speed coating methods, solvent evaporation, evolving rheology, and surface tension gradients alter significantly the fluid mechanics of the deposition stage. We set out to understand these phenomena with computer-aided predictions of the flow and species transport fields. The underlying theory involves mass, momentum, and species transport on a domain of unknown shape, with models and constitutive equations for vapor-liquid equilibria and surface tension. Due accounting is made for the unknown position of the free surface, which locates according to the capillary hydrodynamic forces and solvent loss by evaporation. Predictions of the effects of mass transfer, hydrodynamics, and surface tension gradients on final film thickness are compared with ellipsometry measurements of film thickness on a laboratory pilot coater. Although quantitative agreement is still lacking, both experiment and theory reveal that the film profile near the drying line takes on a parabolic shape. 2 refs., 2 figs.

Sandia National Laboratories is a multiprogram engineering laboratory that serves the nation through the Department of Energy (DOE), both in its programs and those of other agencies. Major research and development responsibilities cover nuclear weapons, arms control, energy, environment and other areas of strategic importance to national security. The principal mission is to support national defense policies by ensuring that the nuclear weapon stockpile meets the highest standards of safety, security, control and military performance. In May of 1968, the Albuquerque Office of DOE (then AEC) assigned the Quality Assurance function to Sandia Laboratories on all products for which Sandia has design responsibility. The Sandia Quality Improvement Plan presents a Quality Management System that integrates the Sandia quality policies and several independent improvement processes into a cohesive structure. This structure guides day-to-day operations toward strategic objectives. The Sandia Quality Policy provides the underlying principles for the management of our research and engineering efforts and establishes our customers as the central focus of our Sandia quality improvement efforts. Operationally, these efforts are centered around quality improvement processes based on good management practices developed by AT T, and progress is measured against the Malcolm Baldridge National Quality Award criteria. Developing a comprehensive plan based on these processes requires that we determine where we are, where we want to be, and how we measure our progress. 1 fig. (JF)

A review of the objectives and accomplishments of the Computational Benchmark Problem Committee (CBPC) of the American Nuclear Society Mathematics and Computation Division is presented. A list of the benchmark problems compiled by the CBPC and published by the Argonne Code Center is included, along with a list of the problems currently under review. A brief discussion of the challenge of benchmarking in the current environment of rapidly evolving computing technology is given. 20 refs., 3 tabs.

The Distant Light Program sponsored by the Defense Nuclear Agency (RAEE) is directed toward understanding the response of electronic systems to Source Region EMP (SREMP) and will result in the development of proven system hardening and validation techniques for SREMP. This program relies very strongly on testing in above ground test (AGT) simulators such as the HERMES III gamma ray simulator at Sandia National Laboratories in Albuquerque, New Mexico. This paper describes theoretical and experimental efforts aimed at understanding the gamma ray flux produced by HERMES III in terms of its time dependence, spatial variation and spectrum. As part of this characterization, the calibration of various measuring devices must be considered. This paper describes the progress made in characterizing the HERMES III radiation output through December of 1990.

Promoted iron catalysts are commonly used for Fischer-Tropsch (F-T) synthesis. Copper, potassium and silica are frequently employed as promoter species, either singly or in combination. The number of different iron catalyst formulations which have been investigated for F-T synthesis is enormous and there does not yet appear to be a general consensus as to the optimum catalyst composition. In addition, questions regarding the effects of variations in catalyst activation and reaction conditions are still open. Because of the large number of parameters involved in the development of F-T catalysts, a great deal of work remains to be done before the factors affecting catalyst performance are fully understood. In this paper one of these factors, namely the effects of variations in activation procedure on the surface composition of iron based F-T catalysts, will be investigated. Two different catalysts were studied. The first catalyst, with a composition of 100 Fe/5 Cu/4.2 K/25 SiO{sub 2} (parts by weight) whose little variation in activity procedure (1). The second catalyst (100 Fe/3 Cu/0.2 K) displays wide variations in activity with activation procedure (2). Surface compositions of these two catalysts were measured, after the activation treatments described above, using Auger electron spectroscopy (AES). It will be shown that the variations in catalyst activity observed by Bukur, et al. (1,2), correlate well with variations in surface composition, offering insights into the optimum conditions for catalyst activation. 9 refs., 6 figs.

An analysis is made of the experimental results of a minimum-time trajectory control scheme for a two-link flexible robot. An offline optimization routine determines a minimum-time, straight-line tip trajectory which stays within the torque constraints of the motors and ends with no vibrational transients. An efficient finite-element model is used in the optimization to approximate the flexible arm dynamics. The control strategy described is used to determine the feedback gains for the position, velocity, and strain gage signals from a quadratic cost criterion based on the finite-element model linearized about the straight-line tip trajectory. These feedback signals are added to the modeled torque values obtained from the optimization routine and used to control the robot arm actuators. The results indicate that this combination of model-based and error-driven control strategies achieves a closer tracking of the desired trajectory and a better handling of modeling errors than either strategy alone.

Lithium batteries have been used in a variety of applications for a number of years. As their use continues to grow, particularly in the consumer market, a greater emphasis needs to be placed on safety and reliability. There is a useful technique which can help to design cells and batteries having a greater degree of safety and higher reliability. This technique, known as fault tree analysis, can also be useful in determining the cause of unsafe behavior and poor reliability in existing designs.

During 1990, Sandia National Laboratories initiated an advanced lead-acid battery development program supported by the US Department of Energy's Office of Energy Management. The goal is to develop a low maintenance, cost effective battery by the mid- to late 1990's that is tailored to a variety of electric utility applications. Several parallel activities are being pursued to achieve this goal. One activity seeks to quantify the economic benefits of battery storage for specific cases in candidate utility systems and identify opportunities for field demonstration of battery systems at electric utility and utility customer sites. Such demonstrations will not only generate valuable operating experience data, but will also help in building user confidence in battery storage systems. Other activities concentrate on cell- and battery-level research and development aimed at overcoming shortcomings in existing technologies, such as Valve-Regulated Lead-Acid (VRLA), or, sealed lead-acid batteries.

This paper describes the impact of paving, a new automatic mesh generation algorithm, on the analysis portion of the design process. Paving generates an all-quadrilateral mesh in arbitrary 2D geometries. The paving technique significantly impacts the analysis process by drastically reducing the time and expertise requirements of traditional mesh generation. Paving produces a high quality mesh based on geometric boundary definitions and user specified element sizing constraints. In this paper we describe the paving algorithm, discuss varying aspects of the impact of the technique on design automation, and elaborate on current research into 3D all-hexahedral mesh generation. © 1991.

A panel research experiment (PRE) was designed, built, and tested as a scaled-down model of a direct absorption receiver (DAR). The PRE is a 3-MWt DAR experiment that will allow flow testing with molten nitrate salt and provide a test bed for DAR testing with actual solar heating. In a solar central receiver system DAR, the heat absorbing fluid (a blackened molten nitrate salt) flows in a thin film down a vertical panel (rather than through tubes as in conventional receiver designs) and absorbs the concentrated solar flux directly. The ability of the flowing salt film to absorb the incident solar flux depends on the panel design, hydraulic and thermal fluid flow characteristics, and fluid blackener properties. Testing of the PRE is being conducted to demonstrate the engineering feasibility of the DAR concept. The DAR concept is being investigated because it offers numerous potential performance and economic advantages for production of electricity when compared to other solar receiver designs. The PRE utilized a 1-m wide by 6-m long absorber panel. The salt flow tests are being used to investigate component performance, panel deformations, and fluid stability. Salt flow testing has demonstrated that all the DAR components work as designed and that there are fluid stability issues that need to be addressed. Future solar testing will include steady-state and transient experiments, thermal loss measurements, responses to severe flux and temperature gradients and determination of peak flux capability, and optimized operation. In this paper, we describe the design, construction, and some preliminary flow test results of the Panel Research Experiment.

This study was undertaken in order to document and analyze the unique set of data on subsurface fracture characteristics, especially spacing, provided by the US Department of Energy's Slant Hole Completion Test well (SHCT-1) in the Piceance Basin, Colorado. Two hundred thirty-six (236) ft (71.9 m) of slant core and 115 ft (35.1 m) of horizontal core show irregular, but remarkably close, spacings for 72 natural fractures cored in sandstone reservoirs of the Mesaverde Group. Over 4200 ft (1280 m) of vertical core (containing 275 fractures) from the vertical Multiwell Experiment wells at the same location provide valuable information on fracture orientation, termination, and height, but only data from the SHCT-1 core allow calculations of relative fracture spacing. Within the 162-ft (49-m) thick zone of overlapping core from the vertical and deviated wellbores, only one fracture is present in vertical core whereas 52 fractures occur in the equivalent SHCT-1 core. The irregular distribution of regional-type fractures in these heterogeneous reservoirs suggests that measurements of average fracture spacing'' are of questionable value as direct input parameters into reservoir engineering models. Rather, deviated core provides data on the relative degree of fracturing, and confirms that cross fractures can be rare in the subsurface. 13 refs., 11 figs.

Current computer network protocols are very robust and capable of being used in a variety of different environments. Typically, the implementations of these protocols come to the user with preset parameters that provide reasonable performance for low delay- bandwidth product environments with low error rates, but these defaults do not necessarily provide optimal performance for high delay-bandwidth, high error rate environments. To provide optimal performance from the user's perspective, which is application to application, all equivalent layers of the protocol must be tuned. The key to tuning protocols is reducing idle time on the links caused by various protocol layers waiting for acknowledgments. The circuit bandwidth, propagation delay, error rate, number of outstanding packets, buffer length, number of buffers, and buffer size can all affect the observed idle time. Experiments have been conducted on test bed systems, and on live satellite and terrestrial circuits. Observations from these experiments led the authors to draw conclusions about the locations of common bottlenecks. Various aspects of network tuning and certain specific issues relating to the tuning of three protocols (DECnet, TCP/IP, NETEX) over various media types (point-to-point and broadcast) under several different conditions (terrestrial and satellite) are examined in this paper. Also described are the lessons learned about protocol and network tuning. 3 refs., 2 tabs.

A comparison of the short-transverse SCC behavior of 2090 in pH 5.5 Cl{sup {minus}} and alkaline CO{sub 3}{sup 2 {minus}}/Cl{sup {minus}} solutions using a static load smooth bar SCC technique was made. In the alkaline CO{sub 3}{sup 2 {minus}}/Cl{sup {minus}} solutions, E{sub br} for the {alpha}-Al matrix phase was 0.130 V more positive than the E{sub br} of the subgrain boundary T{sub 1} phase. In this environment, stress corrosion cracking test specimens subjected to potentials in the window defined by the two breakaway potentials failed along an intersubgranular path in less than an hour. In the Cl{sup {minus}} environment, the E{sub br} values for the two phases were nearly equal and this rapid SCC condition could not be satisfied; accordingly SCC failures were not observed. Rapid SCC failure of 2090 in CO{sub 3}{sup 2 {minus}}/Cl{sup {minus}} in our static load, constant immersion experiments appear to be related to recently reported pre-exposure embrittlement'' failures induced by immersing stressed specimens removed into ambient laboratory air after immersion in aerated NaCl solution for 7 days. In those experiments, specimens failed in less than 24 hours after removal from solution. Our polarization experiments have shown that the corrosion behavior of T{sub 1}, CO{sub 3}{sup 2 {minus}}/Cl{sup {minus}} environments, but the {alpha}-Al phase crack walls, is rapidly passivated. X-ray diffraction of the films which formed in simulated crevices suggests that this passivating film belongs to a class of compounds known as hydrotalcites.

Vertical axis wind turbine (VAWT) technology in the United States started in the early 1970s directly from the original work in Canada. The close, and very productive relationships among laboratories, universities and industry have continued since that time. This paper briefly discusses the significant technical progress and rather dramatic programmatic changes that have occurred in the past 18 to 24 months on the US side of the border. 20 refs., 14 figs.

Numerous small-scale in situ seal experiments have been emplaced in boreholes up to 38 in. in diameter at the WIPP. Seal materials include expansive salt concrete, bentonite, and crushed salt. Emplacement techniques stressed conventional technology and the use of available site personnel. Preliminary evaluation of the performance of these seals has been completed by using structural data from embedded instrumentation and fluid flow data from gas and brine flow measurements. Preliminary results suggest that submicrodarcy permeabilities can be obtained using these materials and that structural performance is satisfactory. 17 refs., 3 figs., 1 tab.

This paper describes a formal process for selecting, from a diverse set of proposed waste minimization activities, those activities that provide the greatest benefit to DOE. A methodology for evaluating and prioritizing proposals was developed to illustrate how the selection process works and what types of data are required to characterize waste minimization activities. It is clearly impossible to remove all aspects of subjective judgment from the proposal selection process. With this important consideration in mind, the methodology presented is put forth to enhance, not replace, the traditional DOE decision-making process. With relatively minor refinements, this methodology can be immediately useful to DOE Environmental Restoration and Waste Management and Defense Program organizations in preparing, evaluating, and prioritizing waste minimization proposals. 7 refs., 1 tab., 2 figs.

Our primary purpose in this test is to provide a brief general description of a few applications of various electrophoretic systems which have been investigated and have found use in various coating applications at Sandia National Laboratories. Both organic and inorganic suspensions in aqueous and non-aqueous media have been considered in these studies. Applications include high voltage insulating dielectrics, thermally conductive/electrically insulating films, adherent lubricating films, uniform photoresist films, glass coatings, and fissile uranium oxide/carbon composite films for studies of nuclear powered lasers. More recently, we have become interested in the beneficial environmental aspects of being able to provide protective polymer coatings which reduce or minimize the use of organic solvents required by traditional spray coat processes. Important practical factors which relate to film uniformity, adhesion, and composition are related to unique coating or plating capabilities and applications. 6 refs., 2 figs., 1 tab.

System dynamicists frequently encounter signals they interpret as realizations of normal random processes. To simulate these analytically and in the laboratory they use methods that yield approximately normal random signals. The traditional digital methods for generating such signals have been developed during the past 25 years. During the same period of time much development has been done in the theory of chaotic processes. The conditions under which chaos occurs have been studied, and several measures of the nature of chaotic processes have been developed. Some of the measures used to characterize the nature of dynamic system motions are common to the study of both random vibrations and chaotic processes. This paper considers chaotic processes and random vibrations. It shows contrasts between the two and situations where they are indistinguishable. The applicability of the Central Limit Theorem to chaotic processes is demonstrated. 12 refs., 8 figs.

A knowledge of the short term creep rupture behavior of Tantalum alloy T-111 is necessary to predict device integrity in the heat source section of Radioisotope Thermoelectric Generators (RTG's) at the end of service life, in the event of a fuel fire. High pressures exist in RTG's near the end of service life, these are caused by gas generation resulting from radioactive decay of the nuclear fuel. The internal pressure exerts a significant hoop stress on the T-111 alloy structural containment member. This paper analyses the short term creep behavior (rupture times up to {approximately}2 {times} 10{sup 3} hrs.) of cold worked (CW) T-111 alloy, using the existing data of Stephenson (1967). Corellations for the time to rupture, time to 1% strain and minimum creep rate have been obtained from this data using multivariable linear regression analysis. These results are compared to other short term rupture data for T-111 alloy. Finally, at the stress/temperature levels relevant to the RTG fuel fire scenario near the end of service life, the rupture time correlation for T-111 alloy predicts a rupture time of approximately 100 hrs. 10 refs., 3 figs., 1 tab.

Before the Waste Isolation Pilot Plant (WIPP) may begin service as the United States' first repository for the permanent disposal of transuranic (TRU) radioactive waste, the Department of Energy (DOE) must establish compliance with applicable environmental and safety regulations. This paper addresses one major regulation, the United States Environmental Protection Agency's (EPA) Environmental Radiation Protection Standards for Management and Disposal of Spent Nuclear Fuel, High-Level and Transuranic Radioactive Wastes, hereafter referred to as the Standard. The paper does not address compliance with other regulations. This paper summarizes Sandia National Laboratories' (SNL) early-1990 understanding of the WIPP Project's ability to comply with the long-term performance requirements set by Subpart B of the Standard, the Environmental Standards for Disposal. It also reviews the current understanding of questions critically affecting compliance and outlines the options available to assure that radionuclide releases will remain within regulatory limits. 10 refs., 3 figs.

A computational fluids dynamics scheme is presented to solve the unsteady Thin-Layer Navier-Stokes (TLNS) equations over a blunt body at high altitude, high Mach number atmospheric reentry flow conditions. This continuum approach is directed to low density hypersonic flows by accounting for non-zero bulk viscosity effects in near frozen flow conditions. The TLNS equations are solved over an axisymmetric body at zero incidence relative to the free stream. The time dependent axisymmetric governing equations are transformed into a computational plane, then cast into weak conservative form and solved using a first-order fully implicit scheme in time with second-order flux vector splitting for spatial derivatives. The physical domain is defined over representative sphere and sphere/cone geometries using a body-fitted clustered algebraic grid within a fixed domain (i.e., shock capturing). At the present time, nonequilibrium thermo-chemistry effects are not modeled. Catalytic wall, ionization and radiation effects are also excluded from the current analysis. However, the significant difference from previous studies is the inclusion of the capability to model non-zero bulk viscosity effects. The importance of bulk viscosity is reviewed and blunt body flow field solutions are presented to illustrate the potential contribution of this phenomena at high altitude hypersonic conditions. The current technique is compared with experimental data and other approximate continuum solutions. A variety of test cases are also presented for a wide range of free stream Mach conditions. 18 refs., 42 figs.

An obvious group of applications for HTS materials is microwave and millimeter wave circuitry. Besides low loss, the unique features of these materials, such as flux flow, can be exploited. We have been concentrating on the Tl-Ca-Ba-Cu-O family of materials. The film growth techniques, lithographic processing methods and the characteristics of several devices we have developed will be presented. These devices include a flux flow-based transistor with demonstrated operation at over 35 GHz, real gain in a 50 ω system and potentially useful non-linearities and impedance levels. A number of passive microwave components are under investigation to form a more complete HTS microwave technology group.

A family of silicon test chips has been developed for use in making diagnostic measurements during electronics assembly. These assembly test chips (ATC's) contain sensors that measure a number of variables associated with assembled IC degradation; including, the degree of integrated circuit (IC) corrosion, handling damage, ESD threat, ppmv moisture or humidity, mechanical stress, mobile ion density, bond pad cratering, and highspeed logic degradation. The chips in the ATC family are intended to give manufacturing feedback in four ways: direct feedback in evaluation of an assembly manufacturing line in an objective, nonintrusive way; before and after comparisons on an assembly production line when an individual process, material, or piece of equipment has been changed; resident lifetime monitor for system package aging and ongoing reliability projection; and thermal, mechanical, dc electrical, and high frequency mock-up evaluation of packaging (including multichip) schemes. © 1991 IEEE

Superconducting crystals of La2CuO4+x prepared by high-pressure oxygenation have been analyzed by Raman spectroscopy. A direct comparison of the role of excess oxygen was made by examining the same crystals with and without excess oxygen. La2CuO4+x, like nonsuperconducting La2CuO4.0, is found to have a soft phonon associated with a tetragonal-to-orthorhombic phase transition. The Ag phonons of La2CuO4.0 and La2CuO4+x occur at essentially the same frequency. At room temperature, La2CuO4+x has no well-defined peak from two-magnon scattering, unlike La2CuO4.0. However, in its phase-separated form, La2CuO4+x exhibits well-defined, two-magnon scattering. This establishes that the La2CuO4.0 phase present in La2CuO4+x at low temperatures is antiferromagnetic. La2CuO4+x samples prepared by slightly different methods are found to have differing amounts of excess oxygen, as indicated by variations in the intensity of the phonon and magnetic scattering. Certain samples of La2CuO4+x had a phonon peak at 630 cm-1 that is absent in La2CuO4.0. While a definitive assignment is not possible, the frequency of this peak is consistent with a peroxidelike species in La2CuO4+x. © 1991 The American Physical Society.

Gas contained in a rectangular laser cell of large length and small width is subjected to large, transient, spatially nonuniform, volumetric heating when pumped. The heating time scale is much longer than the time required for an acoustic wave to traverse the width but can be comparable to the time required for an acoustic wave to traverse the length. Approximate equations describing the motion are derived by applying partial acoustic filtering to the equations of motion: pressure waves traversing the width are removed while pressure waves traversing the length are retained. For a simplified one-dimensional example, a significant density variation is found across the width of the laser cell; moreover, this density variation is in good agreement with a numerical solution of the unap-proximated gas dynamic equations although the latter requires two orders of magnitude more computational time. © 1991 by ASME.

An object-oriented Robot Independent Programming Environment (RIPE) developed at Sandia National Laboratories is being used for rapid design and implementation of a variety of applications. A system architecture based on hierarchies of distributed multiprocessors provides the computing platform for a layered programming structure that models the application as a set of software objects. These objects are designed to support model-based automated planning and programming, real-time sensor-based activity, error handling, and robust communication. The object-oriented paradigm provides mechanisms such as inheritance and polymorphism which allow the implementation of the system to satisfy the goals of software reusability, extensibility, reliability, and portability. By designing a hierarchy of generic parent classes and device-specific subclasses which inherit the same interface, a Robot Independent Programming Language (RIPL) is realized. Work cell tasks demonstrating robotic cask handling operations for nuclear waste facilities are successfully implemented using this object-oriented software environment. © 1991 IEEE

An advanced Synthetic Aperture Radar Motion Compensation System has been developed by Sandia National Laboratories (SNL). The system includes a miniaturized high accuracy ring laser gyro inertial measurement unit, a three axis gimbal pointing and stabilization assembly, a differential Global Positioning System (GPS) navigation aiding system, and a pilot guidance system. The system provides several improvements over previous SNL motion compensation systems and is capable of antenna stabilization to less than 0.01 degrees RMS and absolute position measurement to less than 5.0 meters RMS. These accuracies have been demonstrated in recent flight testing aboard a DHC-6-300 Twin Otter'' aircraft.

As part of the Yucca Mountain Project, our research program to develop and validate conceptual models for flow and transport through unsaturated fractured rock integrates fundamental physical experimentation with conceptual model formulation and mathematical modeling. Our research is directed toward developing and validating macroscopic, continuum-based models and supporting effective property models because of their widespread utility within the context of this project. Success relative to the development and validation of effective property models is predicted on a firm understanding of the basic physics governing flow through fractured media, specifically in the areas of unsaturated flow and transport in a single fracture and fracture-matrix interaction.

Construction of well-posed scenarios for the range of conditions possible at any proposed repository site is a critical first step to assessing total system performance. Event tree construction is the method that is being used to develop potential failure scenarios for the proposed nuclear waste repository at Yucca Mountain. An event tree begins with an initial event or condition. Subsequent events are listed in a sequence, leading eventually to release of radionuclides to the accessible environment. Ensuring the validity of the scenarios requires iteration between problems constructed using scenarios contained in the event tree sequence, experimental results, and numerical analyses. Details not adequately captured within the tree initially may become more apparent as a result of analyses. To illustrate this process, we discuss the iterations used to develop numerical analyses for PACE-90 using basaltic igneous activity and human-intrusion event trees.

Yucca Mountain, located in southwestern Nevada, is the site for a proposed high-level nuclear waste repository. The hydrologic units at Yucca Mountain appear to have quite different material characteristics. Additionally, measurements show that the material properties within each hydrologic unit vary significantly. Rock core samples taken from this site indicate that the volcanic tuff is highly fractured and nonhomogeneous. Modeling studies were conducted to determine the effects of material heterogeneities on the flow of water through rock. Multiple numerical calculations were made using random variations in spatial distributions of material properties. The results of these material variations on flow resistance, mechanical dispersion, and channeling were determined. Computed results were compared with a linear analytical model. Good agreement was obtained in the majority of the flow cases investigated.

Under the sponsorship of the US Nuclear Regulatory Commission (NRC), Sandia National Laboratories (SNL) is developing a performance assessment methodology for the analysis of long-term disposal and isolation of high-level nuclear wastes (HLW) in alternative geologic media. As part of this exercise, SNL created a conceptualization of ground-water flow and radionuclide transport in the far field of a hypothetical HLW repository site located in unsaturated, fractured tuff formations. This study provides a foundation for the development of conceptual mathematical, and numerical models to be used in this performance assessment methodology. This conceptualization is site specific in terms of geometry, the regional ground-water flow system, stratigraphy, and structure in that these are based on information from Yucca Mountain located on the Nevada Test Site. However, in terms of processes in unsaturated, fractured, porous media, the model is generic. This report also provides a review and evaluation of previously proposed conceptual models of unsaturated and saturated flow and solute transport. This report provides a qualitative description of a hypothetical HLW repository site in fractured tuff. However, evaluation of the current knowledge of flow and transport at Yucca Mountain does not yield a single conceptual model. Instead, multiple conceptual models are possible given the existing information.

Three series of measurements were performed on oriented cores of several Yucca Mountain tuffs to determine the importance of mechanical anisotropy in the intact rock. Outcrop and drillhole samples were tested for acoustic velocities, linear compressibilities, and strengths in different orientations. The present data sets are preliminary, but suggest the tuffs are transversely anisotropic for these mechanical properties. The planar fabric that produces the anisotropy is believed to be predominantly the result of the preferred orientation of shards and pumice fragments. The potential of significant anisotropy has direct relevance to the formulation of constitutive formulation and the analyses of an underground opening within Yucca Mountain.

Sandia National Laboratories, as a participant in the Yucca Mountain Project, administered by the Nevada Operations Office of the US Department of Energy, is in the process of evaluating a proposed site for geologic disposal of high-level nuclear wastes in the volcanic tuffs at Yucca Mountain, Nevada. In a repository, loads will be imposed on the rock mass as a result of excavation of the openings and heating of the rock by the nuclear waste. In an attempt to gain a better understanding of the thermal, mechanical, and thermomechanical response of fractured tuff, a series of experiments have been performed, and measurements have been taken in the welded and nonwelded tuffs at the G-Tunnel underground test facility at Rainier Mesa, Nevada. Comparisons between measured and calculated data of the G-Tunnel High-Pressure Flatjack Development Experiment are presented in this investigation. Calculated results were obtained from two dimensional finite element analysis using a recently developed compliant-joint rock-mass model. The purpose of this work was to assess the predictive capability of the model based on limited material property data for the G-Tunnel welded tuff. The results of this evaluation are discussed.

We report the first experiments evaluating the beam generation by the new 4-MV RLA injector. Beams of 15 to 27 kA current were produced and successfully transported up to the first post-accelerating cavity (ET-2), 1.3 m downstream. The beam radius was measured with an x-ray pin-hole camera and found to be equal to 5 mm. We selected an apertured ion-focused foilless diode among the various available diode options. It is the simplest and easiest to operate and can be adjusted to provide variable beam impedance loads. Experimental results will be presented and compared with numerical simulations.

Two controllers are developed to provide attitude control of a spinning rocket that has a thrust vectoring capability. The first controller has a single-input/single-output design that ignores the gyroscopic coupling between the control channels. The second controller has a multi-input/multi-output structure that is specifically intended to account for the gyroscopic coupling effects. A performance comparison between the two approached is conducted for a range of roll rates. Each controller is tested for the ability to track step commands, and for the amount of coupling impurity. Both controllers are developed via a linear-quadratic-regulator synthesis procedure, which is motivated by the multi-input/multi-output nature of second controller. Time responses and a singular value analysis are used to evaluate controller performance. This paper describes the development and comparison of two controllers that are designed to provide attitude control of a spinning rocket that is equipped with thrust vector control. 12 refs., 13 figs., 2 tabs.

The theoretical basis for the relationship between moisture content and light transmission (FFM) is developed, and shown to correspond well to the observed behavior. A calibration procedure for FFM based on the relationship between moisture content and matric potential is presented and tested. Means of expanding the range of sensitivity of the FFM are discussed.

This paper presents the results of an experimental study of the thermal stability in air and vacuum of the codeposited carbon/hydrogen layer formed in a carbon-lined fusion reactor. Results are also presented for the stability of the saturated layer formed by the implantation of energetic hydrogen ions into a graphite surface. For both films, the hydrogen isotope release occurs at a much lower temperature in air than it does in vacuum. At temperatures above 600 K, the hydrogen isotope release in air is very rapid and is emitted in a condensible form. It is speculated that isotopic exchange with water present in the air is responsible for this release. In vacuum, temperatures in excess of 1000 K are required to produce a rapid release from either film. The implications of these results to the safety of tritium in carbon-lined fusion reactors are discussed. © 1990.

We report dramatic improvements to the implanted-planar buried-heterostructure graded-index separate confinement heterostructure (IPBH-GRINSCH) laser in (AlGa)As/GaAs which produces low threshold current, continuous-wave operation. Our process features significantly reduced fabrication complexity of high quality, index-guided laser diodes compared to regrowth techniques and, in contrast to diffusion-induced disordering, allows creation of self-aligned, buried, blocking junctions by ion implantation. The improved single-stripe IPBH-GRINSCH lasers exhibit 39 mA threshold current, cw operation.

Shock and unloading experiments on quartz and silicate rocks indicate that the release adiabats lie below the Hugoniot. The hysteresis and energy dissipation inherent in this situation have important wave propagation implications. On loading, there is a pressure-induced transition to the stishovite phase which does not occur under conditions of thermodynamic equilibrium, in that the Hugoniot passes through a metastable mixed-phase region for several tens of GPa. One interpretation of the unloading data is that the transition is not reversible, and the phase mixture remains frozen on unloading. However, material strength may also play a role. A complete thermodynamically consistent equation of state which includes phase transitions and strength effects has been developed and used to examine shock and release data on quartz and silicate rocks in order to quantify the kinetics of the reverse transition and to separate the hysteretic effects due to reverse phase transition kinetics from those due to material strength. The model allows quantitative determination of the effect of reverse transition kinetics on ground shock propagation in silicate materials.

On-line chemical monitoring systems can help ensure safe, environmentally sound operation of industrial processes using hazardous chemicals. Using polymer-coated surface acoustic wave (SAW) sensors, we have demonstrated monitors that are capable of detecting dilute concentrations of volatile organic species. Using changes in both wave velocity and wave attenuation, the identity and concentration of an isolated chemical species can be determined. A polysiloxane coating has been found to provide unique properties for monitoring chlorinated hydrocarbons (CHCs) such as trichloroethylene: good discrimination of CHCs from most other organic species, rapid and reversible sensor response, and low detection limits. Using this technology, a portable acoustic wave sensor (PAWS) system has been constructed.

Quantitative analysis routines based on the Bence-Albee, the ZAF, and the {Phi}({rho}Z) techniques are available for the TASK8 microprobe operating system. All of the routines are able to be run from within TASK8 or as stand alone programs. For quick analyses, energy dispersive x-ray data can be collected and processed by running the Tracor standardless quantitative (SQ) routine from within TASK8. For normal analyses, data are collected via the wavelength spectrometers. The procedures and routines described in this document permit the interactive collection and processing of data via joystick control or the automatic collection and processing of data from up to seven line traces or an essentially unlimited number of preselected points. 7 refs., 5 figs., 1 tab.

Sandia National Laboratories operates the Primary Standards Laboratory (PSL) for the Department of Energy, Albuquerque Operations Office (DOE/AL). This report summarizes metrology activities that received emphasis in the first half of 1990 and provides information pertinent to the operation of the DOE/AL system-wide Standards and Calibration Program.

Sandia National Laboratories, Albuquerque, has been designated as Lead Center for the Exploratory Battery Technology Development and Testing Project, which is sponsored by the US Department of Energy's Office of Energy Storage and Distribution. In this capacity, Sandia is responsible for the engineering development of advanced rechargeable batteries for both mobile and stationary energy storage applications. This report details the technical achievements realized in pursuit of the Lead Center's goals during calendar year 1989. 4 refs., 84 figs., 18 tabs.

This report describes some field tests of the CUBIC CR-100 distance measuring equipment. The distance measurements depend on the refractivity of the atmospheric. The CR-100 uses 320 for the refractivity. For the Albuquerque area on a clear spring day, 220 is a more realistic value for refractivity. This difference of 100 between the actual and assumed refractivities causes the range error to accumulate at the rate of 1 meter per 10,000 meters of range. For example, a difference of 100 in refractivity forces the measured range to contain an error of 5 meters for a 50,000 meter baseline. 12 figs.

The Explosive Components Facility (ECF) is to be a new major facility in the Sandia National Laboratories (SNL) Weapons Program. The ECF is a self-contained, secure site on SNL property and is surrounded by Kirtland Air Force Base which is located 6-1/2 miles east of downtown Albuquerque, New Mexico. The ECF will be dedicated to research, development, and testing of detonators, neutron generators, batteries, explosives, and other weapon components. It will have capabilities for conducting explosive test fires, gas gun testing, physical analyses, chemical analyses, electrical testing and ancillary explosive storage in magazines. The ECF complex is composed of a building covering an area of approximately 91,000 square feet, six exterior explosive service magazines and a remote test cell. Approximately 50% of the building space will be devoted to highly specialized laboratory and test areas, the other 50% of the building is considered nonhazardous. Critical to the laboratory and test areas are the blast-structural design consideration and operational considerations, particularly those concerning personnel access control, safety and environmental protection. This area will be decoupled from the rest of the building to the extent that routine tests will not be heard or felt in the administrative area of the building. While the ECF is designed in accordance with the DOE Explosives Safety Manual to mitigate any off-site blast effects, potential injuries or death to the ECF staff may result from an accidental detonation of explosive material within the facility. Therefore, reducing the risk of exposing operation personnel to hazardous and energetic material is paramount in the design of the ECF.

This report describes the Phase 1 drilling operations for the Magma Energy Exploratory Well near Mammoth Lakes, California. An important part of the Department of Energy's Magma Energy Program, this well is designed to reach an ultimate depth of 20,000 feet or a bottomhole temperature of 500{degree}C, whichever comes first. There will be four drilling phases, at least a year apart, with scientific investigations in the borehole between the drilling intervals. Phase 1 of this project resulted in a 20 inch cased hole to 2558 feet, with 185 feet of coring beyond that. This document comprises a narrative of the daily activities, copies of the daily mud and lithologic reports, time breakdowns of rig activities, inventories of lost circulation materials, temperature logs of the cored hole, and a strip chart mud log. 2 figs.

The validity of scale model impact evaluation of the SST Transportation System is acceptable based on Dimensional Analysis (Buckingham Pi Theorem) and the work of numerous programs that have evaluated the agreement among dimensional analysis, several different reduced-size models and full-scale impact test data. Excellent accuracy has been demonstrated between scale models and full-scale impact data when collected in conformance with the Buckingham Pi Theorem. 20 refs., 4 figs.

A five-step procedure was used in the 1990 performance simulations to construct probability distributions of the uncertain variables appearing in the mathematical models used to simulate the Waste Isolation Pilot Plant's (WIPP's) performance. This procedure provides a consistent approach to the construction of probability distributions in cases where empirical data concerning a variable are sparse or absent and minimizes the amount of spurious information that is often introduced into a distribution by assumptions of nonspecialist. The procedure gives first priority to the professional judgment of subject-matter experts and emphasizes the use of site-specific empirical data for the construction of the probability distributions when such data are available. In the absence of sufficient empirical data, the procedure employs the Maximum Entropy Formalism and the subject-matter experts' subjective estimates of the parameters of the distribution to construct a distribution that can be used in a performance simulation. 23 refs., 4 figs., 1 tab.

This report documents the data available as of August 1990 and used by the Performance Assessment Division of Sandia National Laboratories in its December 1990 preliminary performance assessment of the Waste Isolation Pilot Plant (WIPP). Parameter values are presented in table form for the geologic subsystem, engineered barriers, borehole flow properties, climate variability, and intrusion characteristics. Sources for the data and a brief discussion of each parameter are provided. 101 refs., 72 figs., 21 tabs.

A theoretical model was developed for the minimum charge to trigger a gaseous detonation in spherical geometry as a generalization of the Zeldovich model. Careful comparisons were made between the theoretical predictions and experimental data on the minimum charge to trigger detonations in propane-air mixtures. The predictions are an order of magnitude too high, and there is no apparent resolution to the discrepancy. A dynamic model, which takes into account the experimentally observed oscillations in the detonation zone, may be necessary for reliable predictions. 27 refs., 9 figs.