Publications

A new failure analysis technique has been developed for backside and frontside localization of open and shorted interconnections on ICs. This scanning optical microscopy technique takes advantage of the interactions between IC defects and localized heating using a focused infrared laser ({lambda} = 1,340 nm). Images are produced by monitoring the voltage changes across a constant current supply used to power the IC as the laser beam is scanned across the sample. The method utilizes the Seebeck Effect to localize open interconnections and Thermally-Induced Voltage Alteration (TIVA) to detects shorts. The interaction physics describing the signal generation process and several examples demonstrating the localization of opens and shorts are described. Operational guidelines and limitations are also discussed.

The near eutectic 60Sn-40Pb alloy is the most commonly used solder for electrical interconnections in electronic packages. This alloy has a number of processing advantages (suitable melting point of 183 C and good wetting behavior). However, under conditions of cyclic strain and temperature (thermomechanical fatigue), the microstructure of this alloy undergoes a heterogeneous coarsening and failure process that makes the prediction of solder joint lifetime complex. A viscoplastic constitutive model for solder with an internal state variable that tracks microstructural evolution is currently under development. This constitutive model was implemented in to several finite element codes. With this computational capability, the thermomechanical response of solder interconnects, including microstructural evolution, can be predicted. This capability was applied to predict the thermomechanical response of a ball grid array (BGA) solder interconnect. BGAs with both homogeneous and heterogeneous initial microstructures were evaluated. In this paper, the constitutive model used to describe the solder will first be briefly discussed. The results of computational studies to determine the thermomechanical response of BGA solder interconnects will then be presented.

Radiation detectors have been included in several remote monitoring field trial systems to date. The present study considers detectors at Embalse, Argentina, and Oarai, Japan. At Embalse four gamma detectors have been operating in the instrumentation tubes of spent fuel storage silos for up to three years. Except for minor fluctuations, three of the detectors have operated normally. One of the detectors appears never to have operated correctly. At Oarai two gamma detectors have been monitoring a spent-fuel transfer hatch for over 18 months. These detectors have operated normally throughout the period, although one shows occasional noise spikes.

Materials Protection, Control and Accounting (MPC and A) equipment upgrades are complete at the Institute of Theoretical and Experimental Physics (ITEP), a site that has significant quantities of weapons-potential nuclear materials. Cooperative work was initiated at this Moscow facility as a part of the US-Russian program to upgrade MPC and A systems. An initial site visit and assessment were conducted in September 1996 to establish communication between ITEP, the US Department of Energy (DOE), and participating US National Laboratories. Subsequently, an agreement was reached to develop two master plans for MPC and A upgrades. Los Alamos National Laboratory (LANL) and Oak Ridge National Laboratory (ORNL) assisted in developing a plan for Material Control and Accounting (MC and A) upgrades, and Sandia National Laboratories (SNL) assisted in developing a plan for Physical Protection System (PPS) upgrades. The MC and A plan included MC and A training, a mass measurement program, nondestructive assay instrumentation, item identification (bar coding), physical inventory taking, portal and hand-held nuclear material monitors, and a nuclear materials accounting system. The PPS plan included basic PPS design training, Central Alarm Station (CAS) relocation and equipment upgrades, a site and critical-building access control system, intrusion detection, alarm assessment, and guard force communications.

The US Department of Energy (DOE) and the Russian Special Scientific and Production State Enterprise Eleron have teamed to lead a project to enhance the overall security of Russian Ministry of Atomic Energy (MINATOM) transportation of Special Nuclear Material (SNM) shipments. The effort is called the Railcar Transportation Security Project and is part of the overall DOE Material Protection, Control, and Accounting (MPC and A) program addressing the enhancement of nuclear material control, accounting, and physical protection for Russian SNM. The goal of this MPC and A project is to significantly increase the security of Russian MINATOM highly enriched SNM rail shipments. To accomplish this, the MPC and A Railcar Transportation Security program will provide an enhanced, yet cost effective, railcar transportation security system. The system incorporates a balance between the traditional detection, communications, delay, and response security elements to significantly improve the security of MINATOM SNM shipments. The strategy of this program is to use rapid upgrades to implement mature security technologies as quickly as possible. The rapid upgrades emphasize rapidly deployable delay elements, enhanced radio communications, and intrusion detection and surveillance. Upgraded railcars have begun operation during FY98. Subsequent upgrades will build upon the rapid upgrades and eventually be integrated into a final deployed system configuration. This paper provides an overview of the program, with a summary of performance of the deployed railcars.

A combined engineering and geochemistry approach is recommended for the stabilization of waste in decommissioned tanks and contaminated soils at the AX Tank Farm, Hanford, WA. A two-part strategy of desiccation and gettering is proposed for treatment of the in-tank residual wastes. Dry portland cement and/or fly ash are suggested as an effective and low-cost desiccant for wicking excess moisture from the upper waste layer. Getters work by either ion exchange or phase precipitation to reduce radionuclide concentrations in solution. The authors recommend the use of specific natural and man-made compounds, appropriately proportioned to the unique inventory of each tank. A filler design consisting of multilayered cementitous grout with interlayered sealant horizons should serve to maintain tank integrity and minimize fluid transport to the residual waste form. External tank soil contamination is best mitigated by placement of grouted skirts under and around each tank, together with installation of a cone-shaped permeable reactive barrier beneath the entire tank farm. Actinide release rates are calculated from four tank closure scenarios ranging from no action to a comprehensive stabilization treatment plan (desiccant/getters/grouting/RCRA cap). Although preliminary, these calculations indicate significant reductions in the potential for actinide transport as compared to the no-treatment option.

A database has been created for use with the Jacobs-Cowperthwaite-Zwisler-3 equation-of-state (JCZ3-EOS) to determine thermochemical equilibrium for detonation and expansion states of energetic materials. The JCZ3-EOS uses the exponential 6 intermolecular potential function to describe interactions between molecules. All product species are characterized by r*, the radius of the minimum pair potential energy, and {var_epsilon}/k, the well depth energy normalized by Boltzmann`s constant. These parameters constitute the JCZS (S for Sandia) EOS database describing 750 gases (including all the gases in the JANNAF tables), and have been obtained by using Lennard-Jones potential parameters, a corresponding states theory, pure liquid shock Hugoniot data, and fit values using an empirical EOS. This database can be used with the CHEETAH 1.40 or CHEETAH 2.0 interface to the TIGER computer program that predicts the equilibrium state of gas- and condensed-phase product species. The large JCZS-EOS database permits intermolecular potential based equilibrium calculations of energetic materials with complex elemental composition.

The ability to locate an individual atom on a surface, remove it in a controlled fashion, and determine its chemical identity makes the atom-probe field-ion microscope an extremely powerful tool for the analysis of solid surfaces. By itself, the field ion microscope has contributed significantly to our understanding of surface atomic structure, single-atom surface diffusion, and the detailed interactions that occur between atoms and defects on surfaces.1 When used in combination with the atom-probe mass spectrometer there have been several additional areas within the traditional definition of "surface science"where the chemical identification capability of the atom probe has led to new insights. In this paper these applications are reviewed focusing on two specific areas: surface segregation in intermetallic alloys and chemical reactions on metal surfaces. The equilibrium distribution of component species in the near surface region of solid solution alloy may be different from the distribution in the bulk.

The time-averaged, daylight fractional statistical cloud coverages as a function of cloud optical thickness and selected values of cloud transmission were determined for various geographic areas using D1 data from the International Satellite Cloud Climatology Project (ISCCP). The regions of interest chosen for this report are: global earth, global sea, global land, global coast, and the six 30{degree}-latitude bands over sea, over land, and over coast with longitude 0{degree}--360{degree}. This statistical information is deduced from data determined from satellite measurements of terrestrial, atmospheric and cloud properties by the International Satellite Cloud Climatology Project. In particular the results are based on the ISCCP D1 data base.

The Waste Isolation Pilot Plant (WIPP) is under development by the US Department of Energy (DOE) for the geologic disposal of transuranic (TRU) waste that has been generated at government defense installations in the United States. The WIPP is located in an area of low population density in southeastern New Mexico. Waste disposal will take place in excavated chambers in a bedded salt formation approximately 655 m below the land surface. This presentation describes a performance assessment (PA) carried out at Sandia National Laboratories (SNL) to support the Compliance Certification Application (CCA) made by the DOE to the US Environmental Protection Agency (EPA) in October, 1996, for the certification of the WIPP for the disposal of TRU waste. Based on the CCA supported by the PA described in this presentation, the EPA has issued a preliminary decision to certify the WIPP for the disposal of TRU waste. At present (April 1998), it appears likely that the WIPP will be in operation by the end of 1998.

The appropriate treatment of uncertainty is now widely recognized as an essential component of performance assessments (PAs) for complex systems. When viewed at a high-level, the uncertainty in such analyses can typically be partitioned into two types: (1) stochastic uncertainty, which arises because the system can behave in many different ways and is thus a property of the system itself, and (2) subjective uncertainty, which arises from a lack of knowledge about quantities that are believed to have (or, at least, are assumed to have) fixed values and is thus a property of the analysts carrying out the study. The 1996 PA for the Waste Isolation Pilot Plant (WIPP) carried out at Sandia National Laboratories (SNL) will be used to illustrate the treatment of these two types of uncertainty in a real analysis. In particular, this PA supported a compliance certification application (CCA) by the US Department of Energy (DOE) to the US Environmental Protection Agency (EPA) for the certification of the WIPP for the geologic disposal of transuranic waste. Insights on the conceptual and computational structure of PAs for complex systems gained from these and other analyses are being incorporated into a new software system under development at SNL to facilitate the performance of analyses that maintain a separation between stochastic and subjective uncertainty.

Cost or performance targets for new bit technologies can be established with the aid of a drilling cost model. In this paper the authors make simplifying assumptions in a detailed drilling cost model that reduce the comparison of two technologies to a linear function of relative cost and performance parameters. This simple model, or analysis tool, is not intended to provide absolute well cost but is intended to compare the relative costs of different methods or technologies to accomplish the same drilling task. Comparing the simplified model to the detailed well cost model shows that the simple linear cost model provides a very efficient tool for screening certain new drilling methods, techniques, and technologies based on economic value. This tool can be used to divide the space defined by the set of parameters: bit cost, bit life, rate of penetration, and operational cost into two areas with a linear boundary. The set of all the operating points in one area will result in an economic advantage in drilling the well with the new technology, while any set of operating points in the other area indicates that any economic advantage is either questionable or does not exist. In addition, examining the model results can develop insights into the economics associated with bit performance, life, and cost. This paper includes development of the model, examples of employing the model to develop should cost or should perform goals for new bit technologies, a discussion of the economic insights in terms of bit cost and performance, and an illustration of the consequences when the basic assumptions are violated.

This report documents the history of the major buildings in Sandia National Laboratories` Technical Area II. It was prepared in support of the Department of Energy`s compliance with Section 106 of the National Historic Preservation Act. Technical Area II was designed and constructed in 1948 specifically for the final assembly of the non-nuclear components of nuclear weapons, and was the primary site conducting such assembly until 1952. Both the architecture and location of the oldest buildings in the area reflect their original purpose. Assembly activities continued in Area II from 1952 to 1957, but the major responsibility for this work shifted to other sites in the Atomic Energy Commission`s integrated contractor complex. Gradually, additional buildings were constructed and the original buildings were modified. After 1960, the Area`s primary purpose was the research and testing of high-explosive components for nuclear weapons. In 1994, Sandia constructed new facilities for work on high-explosive components outside of the original Area II diamond-shaped parcel. Most of the buildings in the area are vacant and Sandia has no plans to use them. They are proposed for decontamination and demolition as funding becomes available.

This work develops some practical approximations needed to simulate a high plasma density volume bounded by walls made of dielectrics or metals which may be either biased or floating in potential. Solving Poisson`s equation in both the high-density bulk and the sheath region poses a difficult computational problem due to the large electron plasma frequency. A common approximation is to assume the electric field is computed in the ambipolar approximation in the bulk and to couple this to a sheath model at the boundaries. Unfortunately, this treatment is not appropriate when some surfaces are biased with respect to others and a net current is present within the plasma. This report develops some ideas on the application of quasi-static external electric fields to plasmas and the self-consistent treatment of boundary conditions at the surfaces. These constitute a generalization of Ohm`s law for a plasma body that entails solving for the internal fields within the plasma and the potential drop and currents through the sheaths surrounding the plasma.

The Photovoltaic Manufacturing Technology (PVMaT) project is a partnership between the US government (through the US Department of Energy [DOE]) and the PV industry. Part of its purpose is to conduct manufacturing technology research and development to address the issues and opportunities identified by industry to advance photovoltaic (PV) systems and components. The project was initiated in 1990 and has been conducted in several phases to support the evolution of PV industrial manufacturing technology. Early phases of the project stressed PV module manufacturing. Starting with Phase 4A and continuing in Phase 5A, the goals were broadened to include improvement of component efficiency, energy storage and manufacturing and system or component integration to bring together all elements for a PV product. This paper summarizes PV manufacturers` accomplishments in components, system integration, and alternative manufacturing methods. Their approaches have resulted in improved hardware and PV system performance, better system compatibility, and new system capabilities. Results include new products such as Underwriters Laboratories (UL)-listed AC PV modules, modular inverters, and advanced inverter designs that use readily available and standard components. Work planned in Phase 5A1 includes integrated residential and commercial roof-top systems, PV systems with energy storage, and 300-Wac to 4-kWac inverters.

The Photovoltaic Systems Assistance Center (PVSAC) of Sandia National Laboratories (SNL) has been supporting the development and implementation of off-grid PV hybrid power systems for many years. Technical support has included: refining hardware; understanding system design techniques; obtaining operation and maintenance data; studying use of energy produced. As part of the program, the PVSAC has provided technical expertise on hybrid systems to many federal agencies including the National Park Service, the Forest Service, the Bureau of Land Management, and the Department of Defense. The goal of these partnerships has been to ensure that reliable and safe PV hybrid systems are specified and procured. At present, a critical review of performance and costs of several representative PV hybrid systems is underway. This paper presents a summary of the performance and economical analyses conducted on three PV hybrid systems.

In the Phase 2 project, Abacus Controls Inc. did research and development of hybrid systems that combine the energy sources from photovoltaics, batteries, and diesel-generators and demonstrated that they are economically feasible for small power plants in many parts of the world. The Trimode Power Processor reduces the fuel consumption of the diesel-generator to its minimum by presenting itself as the perfect electrical load to the generator. A 30-kW three-phase unit was tested at Sandia National Laboratories to prove its worthiness in actual field conditions. The use of photovoltaics at remote locations where reliability of supply requires a diesel-generator will lower costs to operate by reducing the run time of the diesel generator. The numerous benefits include longer times between maintenance for the diesel engine and better power quality from the generator. 32 figs.

This report summarizes the results of a study to develop and evaluate low temperature glass sealing technologies for photovoltaic applications. This work was done as part of Cooperative Research and Development Agreement (CRADA) No. SC95/01408. The sealing technologies evaluated included low melting temperature glass frits and solders. Because the glass frit joining required a material with a melting temperature that exceeded the allowable temperature for the active elements on the photovoltaic panels a localized heating scheme was required for sealing the perimeter of the glass panels. Thermal and stress modeling were conducted to identify the feasibility of this approach and to test strategies designed to minimize heating of the glass panel away from its perimeter. Hardware to locally heat the glass panels during glass frit joining was designed, fabricated, and successfully tested. The same hardware could be used to seal the glass panels using the low temperature solders. Solder adhesion to the glass required metal coating of the glass. The adhesion strength of the solder was dependent on the surface finish of the glass. Strategies for improving the polyisobutylene (PIB) adhesive currently being used to seal the panels and the use of Parylene coatings as a protective sealant deposited on the photovoltaic elements were also investigated. Starting points for further work are included.

This study was initiated when a new type of breakdown occurred in a high voltage experimental test assembly. An anomalous current pulse was observed, which indicated partial discharges, some leading to total breakdowns. High voltage insulator defects are shown along with their effect on the electrostatic fields in the breakdown region. OPERA electromagnetic field modeling software is used to calculate the fields and present a cause for the discharge. Several design modifications are investigated and one of the simplest resulted in a 25% decrease in the field at the discharge surface.

This paper proposes a definition for a Non-Islanding Inverter. This paper also presents methods that can be used to implement such an inverter, along with references to prior work on the subject. Justification for the definition is provided on both a theoretical basis and results from tests conducted at Sandia National Laboratories and Ascension Technology, Inc.

A suite of Probabilistic Risk Assessment Compatible Fire Models (RACFMs) has been developed to represent the hazard posed by a pool fire to weapon systems transported on the B52-H aircraft. These models represent both stand-off (i.e., the weapon system is outside of the flame zone but exposed to the radiant heat load from fire) and fully-engulfing scenarios (i.e., the object is fully covered by flames). The approach taken in developing the RACFMs for both scenarios was to consolidate, reconcile, and apply data and knowledge from all available resources including: data and correlations from the literature, data from an extensive full-scale fire test program at the Naval Air Warfare Center (NAWC) at China Lake, and results from a fire field model (VULCAN). In the past, a single, effective temperature, T{sub f}, was used to represent the fire. The heat flux to an object exposed to a fire was estimated using the relationship for black body radiation, {sigma}T{sub f}{sup 4}. Significant improvements have been made by employing the present approach which accounts for the presence of temperature distributions in fully-engulfing fires, and uses best available correlations to estimate heat fluxes in stand-off scenarios.

The Regulations and Training Projects are part of the US-Russian Federation Materials Protection, Control, and Accounting (MPC&A) cooperative program to protect Russian Navy Fuels. This paper describes the general status of the projects, progress achieved to date, and long-term plans for further work in producing regulatory documents and training to support this ewffort. The regulatory development will result in a document set that will include general requirements and rules for the Russian Navy MPC&A as well as specific instructions for operation and maintenance of each facility. The goals of the training program are to instill in managers a culture of sustainable commitment to MPC&A through the understanding of its principles and philosophies. In addition, the training program will help ensure that upgrades are effectively utilized and maintained by training operators and maintenance personnel in MPC&A principles as well in as the detailed operations of the systems.

This paper describes the Active-Bridge Oscillator (ABO), a new concept in high-stability oscillator design. The ABO is ab ridge-type oscillator design that is easly to design and overcomes many of the operational and design difficulties associated with standard bridge oscillator designs. The ABO will oscillate with a very stable output amplitude over a wide range of operating conditions without the use of an automatic-level-control (ALC). A standard bridge oscillator design requires an ALC to maintain the desired amplitude of oscillation. for this and other reasons, bridge oscilaltors are not used in mainstream designs. Bridge oscillators are generally relegated to relatively low-volume, high-performance applications. The Colpitts and Pierce designs are the most popular oscillators but are typically less stable than a bridge-type oscillator.

Smoke from plastics can cause immediate problems in electrical equipment in the form of shorting and increased leakage currents, as well as long-term corrosion (metal loss). The short-term problems can be especially serious for critical control instrumentation such as that found in nuclear reactors or telecommunications systems. The US Nuclear Regulatory Commission and Sandia National Laboratories are sponsoring a program to determine the modes and probabilities of digital equipment failure during exposure to smoke and up to 24 hours after the exposure. Early tests on computer systems have shown that the most common immediate problems are temporary and are likely to be caused by increased leakage currents. High-voltage circuits are especially vulnerable since the charged particles in smoke are drawn to those surfaces. To study failure probabilities, smoke exposure tests with real-time measurements will be carried out to determine how the electrical properties of the environment are affected by smoke concentration and content. Digital communication cable will be included in the tests because temporary shorts that cannot be detected through dc measurements may cause interruptions in communications between computers. The reaction of the equipment to changed electrical properties of the environment will be modeled. Equipment that can be used for testing and modeling is being solicited.

The sequential manner in which materials and processes for a manufactured product are selected is inherently less than optimal. Designers` tendency to choose processes and materials with which they are familiar exacerbate this problem. A method for concurrent selection of materials and a joining process based on product requirements using a knowledge-based, constraint satisfaction approach is presented.

A new approach to modeling solar thermal electric plants using the TRNSYS simulation environment is discussed. The TRNSYS environment offers many advantages over currently used tools, including the option to more easily study the hybrid solar/fossil plant configurations that have been proposed to facilitate market penetration of solar thermal technologies. A component library developed for Rankine cycle, Brayton cycle, and solar system modeling is presented. A comparison between KPRO and TRNSYS results for a simple Rankine cycle show excellent correlation.

At the request of US sponsors Spencer Management Associates (SMA) and Sun{diamond}Lab, China`s Center for Renewable Energy Development and former Ministry of Electric Power conducted an initial appraisal of the issues involved with developing China`s first solar thermal electric power plant in the sunbelt regions of Tibet or Xinjiang provinces. The appraisal concerns development of a large-scale, grid-connected solar trough or tower project capable of producing 30 or more megawatts of electricity. Several of the findings suggest that Tibet could be a niche market for solar thermal power because a solar plant may be the low-cost option relative to other methods of generating electricity. China has studied the concept of a solar thermal power plant for quite some time. In 1992, it completed a pre-feasibility study for a SEGS-type parabolic trough plant with the aid of Israel`s United Development Limited. Because the findings were positive, both parties agreed to conduct a full-scale feasibility study. However, due to funding constraints, the study was postponed. Most recently, Sun{diamond}Lab and SMA asked China to broaden the analysis to include tower as well as trough concepts. The findings of this most recent investigation completed i November of 1997, are the subject of this paper. The main conclusions of all studies conducted to date suggest that a region in the proximity of Lhasa, Tibet, offers the best near-term opportunity within China. The opportunities for solar thermal power plants in other regions of China were also investigated.

Density functional theories (DFT) for inhomogeneous fluids have been used profitably to study the structure of fluids near surfaces, and to predict solvation forces, adsorption isotherm, and a variety of surface induced phase transitions. However, in nearly all cases, only geometries with 2 symmetry planes (e.g. fluid near a uniform planar interface or a fluid in a uniform cylindrical pore) have been considered. In this paper the authors discuss the generalization of the DFT to cases with either one or no symmetry planes. They present their computational approach, as well as results for charged cylindrical polyelectrolytes and planar surfaces with inhomogeneous chemistry.

The dual control volume grand canonical molecular dynamics (DCV-GCMD) method, designed to enable the dynamic simulation of a system with a steady state chemical potential gradient is first briefly reviewed. A new, novel implementation of the method which enables the establishment of a steady state chemical potential gradient in a multicomponent system without having to insert or delete one of the components is then presented and discussed.

A quick look at the geothermal industry shows a small industry producing about $1 billion in electric sales annually. The industry is becoming older and in need of new innovative solutions to instrumentation problems. A quick look at problem areas is given along with basic instrumentation requirements. The focus of instrumentation is on high temperature electronics.

The desire to reduce the time and cost of design engineering on new components or to validate existing designs in new applications is stimulating the development of modeling and simulation tools. The authors are applying a model-based design approach to low and moderate rate versions of the Li/SOCl{sub 2} D-size cell with success. Three types of models are being constructed and integrated to achieve maximum capability and flexibility in the final simulation tool. A phenomenology based electrochemical model links performance and the cell design, chemical processes, and material properties. An artificial neural network model improves computational efficiency and fills gaps in the simulation capability when fundamental cell parameters are too difficult to measure or the forms of the physical relationships are not understood. Finally, a PSpice-based model provides a simple way to test the cell under realistic electrical circuit conditions. Integration of these three parts allows a complete link to be made between fundamental battery design characteristics and the performance of the rest of the electrical subsystem.

At Sandia National Laboratories the authors are evaluating the energy and power characteristics of commercially available Li-ion cells. Cells of several different sizes (20 Ah, 1.1 Ah, 0.750 Ah and {approximately}0.5 Ah) and geometries (cylindrical and prismatic) from several manufacturers were studied. The cells were pulsed discharged at increasing currents (50 mA to 1,000 mA) over a range of temperatures (+35 C to {minus}40 C) and at different states of charge (4.1 V, open circuit voltage (OCV), fully charged, 3.6 V OCV partially discharged and 3.1 V OCV nearly discharged) and the voltage drop was recorded. The voltage drop was small at ambient and near ambient temperatures indicating that the total cell internal impedance was small under these conditions. However, at {minus} 40 C the voltage drop was significant due to an increase in the cell internal impedance. At a given temperature, the voltage drop increases with decreasing state-of-charge (SOC) or OCV. The cell impedance and other electrochemical properties as a function of temperature and SOC were also measured. The Ragone data indicate that the specific power and specific energy of Li-ion cells of different sizes are comparable and therefore scaling up to {approximately}20 Ah does not affect either the energy or the power.

Sandia National Laboratories has been chosen by the US Department of Energy as the primary domestic source for the production of molybdenum-99, utilizing the Annular Core Research Reactor. The method to be used to produce ⁹⁹Mo through the fission of ²³⁵U in 93% enriched UO₂ is based on the process formerly used by Cintichem, Inc. of Tuxedo, New York. The UO₂ is electroplated in a thin coating to the inside of stainless steel Cintichem targets which will be irradiated in the central region of the reactor core. The proposed on-site storage plan for the unirradiated targets is to store them in a dry, secure compartment similar to a file cabinet. Each cabinet drawer will be initially filled with targets and emptied as targets are removed for irradiation. The main objective of this analysis was to postulate and model a set of incredible accident scenarios beyond the proposed storage plan which would possibly induce criticality with the targets in the safe, and determine the k-effective and its associated standard deviation for these conditions. A parametric analysis was performed using Los Alamos National Laboratory`s MCNP (Monte Carlo Neutral Particle) code, Version 4A.

This report provides an updated set of users` instructions for PRONTO3D. PRONTO3D is a three-dimensional, transient, solid dynamics code for analyzing large deformations of highly nonlinear materials subjected to extremely high strain rates. This Lagrangian finite element program uses an explicit time integration operator to integrate the equations of motion. Eight-node, uniform strain, hexahedral elements and four-node, quadrilateral, uniform strain shells are used in the finite element formulation. An adaptive time step control algorithm is used to improve stability and performance in plasticity problems. Hourglass distortions can be eliminated without disturbing the finite element solution using either the Flanagan-Belytschko hourglass control scheme or an assumed strain hourglass control scheme. All constitutive models in PRONTO3D are cast in an unrotated configuration defined using the rotation determined from the polar decomposition of the deformation gradient. A robust contact algorithm allows for the impact and interaction of deforming contact surfaces of quite general geometry. The Smooth Particle Hydrodynamics method has been embedded into PRONTO3D using the contact algorithm to couple it with the finite element method.

Sandia National Laboratories/New Mexico (SNL/NM) is a research and development facility that generates many highly diverse, low-volume mixed waste streams. Under the Federal Facility Compliance Act, SNL/NM must treat its mixed waste in storage to meet the Land Disposal Restrictions treatment standards. Since 1989, approximately 70 cubic meters (2500 cubic feet) of heterogeneous, poorly characterized and inventoried mixed waste was placed in storage that could not be treated as specified in the SNL/NM Site Treatment Plan. A process was created to sort the legacy waste into sixteen well- defined, properly characterized, and precisely inventoried mixed waste streams (Treatability Groups) and two low-level waste streams ready for treatment or disposal. From June 1995 through September 1996, the entire volume of this stored mixed waste was sorted and inventoried through this process. This process was planned to meet the technical requirements of the sorting operation and to identify and address the hazards this operation presented. The operations were routinely adapted to safely and efficiently handle a variety of waste matrices, hazards, and radiological conditions. This flexibility was accomplished through administrative and physical controls integrated into the sorting operations. Many Department of Energy facilities are currently facing the prospect of sorting, characterizing, and treating a large inventory of mixed waste. The process described in this paper is a proven method for preparing a diverse, heterogeneous mixed waste volume into segregated, characterized, inventoried, and documented waste streams ready for treatment or disposal.

In 1993 Sandia was directed to design containers for the long-term storage and transport of nuclear weapons origin fissile material. This program was undertaken at the direction of the US Department of Energy and in cooperation with Lawrence Livermore National Laboratory and Los Alamos National Laboratory. Lawrence Livermore National Laboratory and Los Alamos National Laboratory were tasked with developing the internal fixturing for the contents. The hardware is being supplied by AlliedSignal Federal Manufacturing and Technologies, and the packaging process has been developed at Mason and Hanger Corporation`s Pantex Plant. The unique challenge was to design a container that could be sealed with the fissile material contents; and, anytime during the next 50 years, the container could be transported with only the need for the pre-shipment leak test. This required a rigorous design capable of meeting the long-term storage and transportation requirements. This report addresses the final testing that was undertaken to demonstrate compliance with US radioactive materials transport regulations.

A prototype high frequency tuning fork oscillator has been fabricated and tested in an integrated surface micromachining technology. The amplifier circuitry uses a capacitive current detection method, which offers superior noise performance over previous resistive methods. The prototype device has an output frequency of 1.022 MHz and exhibits a noise floor of {minus}88 dBc/Hz at a distance of 500 Hz from the carrier. The dominant source of frequency instability is the nonlinearity introduced by the use of parallel plate actuation.

The authors attempt to extend their previous efforts towards a reliable control scheme that guarantees a specified degree of reliability for civil engineering structures. Herein, a two degree of freedom system is examined. Covariance control techniques are explored to design a compensator that will provide optimal closed loop performance, while satisfying a constraint on system reliability. It was found for the system under examination that a stable control does not exist that also meets the target reliability level. Alternate formulations continue to be investigated.

This paper summarizes the results of cutting tests performed using an actively damped boring bar to minimize chatter in metal cutting. A commercially available 2 inch diameter boring bar was modified to incorporate PZT stack actuators for controlling tool bending vibrations encountered during metal removal. The extensional motion of the actuators induce bending moments in the host structure through a two-point preloaded mounting scheme. Cutting tests performed at various speeds and depths of cuts on a hardened steel workpiece illustrate the bar`s effectiveness toward eliminating chatter vibrations and improving workpiece surface finish.

The application of physico-chemical phenomena to either increase machinability of hard materials, improve the wear resistance of cutting surfaces, or enhance sintering of particle compacts can have large economic impact on technologies ranging from materials forming processes to oil well drilling. Unfortunately, the broad application of these physico-chemical principles is limited by the authors ability to predict the optimum conditions for a wide variety of materials surfaces. Predictive models must be built upon understanding of the elementary events involved in surface damage and mobility. The authors have developed a new approach to examine the fundamental mechanisms controlling physico-chemical surface stability that combines: (1) atomic-scale control of surface contact forces and displacements under well controlled adsorbate conditions using the Interfacial Force Microscope, (2) atomic-level imaging of surface and near-surface structure and defects using Field Ion Microscopy, and (3) first-principles modeling of the effect of surface stress on adsorbate bonding interactions and the subsequent generation of surface damage. This unique combination of approaches has provided new insights into observed physico-chemical phenomena and provided the basis for developing true predictive models that are needed for wide application of these important new approaches to modifying the surface sensitive properties of materials.

The Single Heater Test (SHT) is a sixteen-month-long heating and cooling experiment begun in August, 1996, located underground within the unsaturated zone near the potential geologic repository at Yucca Mountain, Nevada. During the 9 month heating phase of the test, roughly 15 m{sup 3} of rock were raised to temperatures exceeding 100 C. In this paper, temperatures measured in sealed boreholes surrounding the heater are compared to temperatures predicted by 3D thermal-hydrologic calculations performed with a finite difference code. Three separate model runs using different values of bulk rock permeability (4 microdarcy to 5.2 darcy) yielded significantly different predicted temperatures and temperature distributions. All the models differ from the data, suggesting that to accurately model the thermal-hydrologic behavior of the SHT, the Equivalent Continuum Model (ECM), the conceptual basis for dealing with the fractured porous medium in the numerical predictions, should be discarded in favor of more sophisticated approaches.

The occurrence of gas in salt mines and caverns has presented some serious problems to facility operators. Salt mines have long experienced sudden, usually unexpected expulsions of gas and salt from a production face, commonly known as outbursts. Outbursts can release over one million cubic feet of methane and fractured salt, and are responsible for the lives of numerous miners and explosions. Equipment, production time, and even entire mines have been lost due to outbursts. An outburst creates a cornucopian shaped hole that can reach heights of several hundred feet. The potential occurrence of outbursts must be factored into mine design and mining methods. In caverns, the occurrence of outbursts and steady infiltration of gas into stored product can effect the quality of the product, particularly over the long-term, and in some cases renders the product unusable as is or difficult to transport. Gas has also been known to collect in the roof traps of caverns resulting in safety and operational concerns. The intent of this paper is to summarize the existing knowledge on gas releases from salt. The compiled information can provide a better understanding of the phenomena and gain insight into the causative mechanisms that, once established, can help mitigate the variety of problems associated with gas releases from salt. Outbursts, as documented in mines, are discussed first. This is followed by a discussion of the relatively slow gas infiltration into stored crude oil, as observed and modeled in the caverns of the US Strategic Petroleum Reserve. A model that predicts outburst pressure kicks in caverns is also discussed.

A cooperative national laboratory/industry research program was initiated in 1994 that improved understanding of the geomechanical processes causing well casing damage during oil production from weak, compactible formations. The program focused on the shallow diatomaceous oil reservoirs located in California`s San Joaquin Valley, and combined analyses of historical field data, experimental determination of rock mechanical behavior, and geomechanical simulation of the reservoir and overburden response to production and injection. Sandia National Laboratories` quasi-static, large-deformation structural mechanics finite element code JAS3D was used to perform the three-dimensional geomechanical simulations. One of the material models implemented in JAS3D to simulate the time-independent inelastic (non-linear) deformation of geomaterials is a generalized version of the Sandler and Rubin cap plasticity model (Sandler and Rubin, 1979). This report documents the experimental rock mechanics data and material cap plasticity models that were derived to describe the Belridge Diatomite reservoir rock at the South Belridge Diatomite Field, Section 33.

The Waste Isolation Pilot Plant (WIPP) Compliance Certification Application (CCA) Performance Assessment (PA) Parameter Database and its ties to supporting information evolved over the course of two years. When the CCA was submitted to the Environmental Protection Agency (EPA) in October 1996, information such as identification of parameter value or distribution source was documented using processes established by Sandia National Laboratories WIPP Quality Assurance Procedures. Reviewers later requested additional supporting documentation, links to supporting information, and/or clarification for many parameters. This guidebook is designed to document a pathway through the complex parameter process and help delineate flow paths to supporting information for all WIPP CCA parameters. In addition, this report is an aid for understanding how model parameters used in the WIPP CCA were developed and qualified. To trace the source information for a particular parameter, a dual-route system was established. The first route uses information from the Parameter Records Package as it existed when the CCA calculations were run. The second route leads from the EPA Parameter Database to additional supporting information.

The authors performed a series of experiments on the Particle Beam Fusion Accelerator II (PBFA II) in May, 1994, and obtained a brightness temperature of 61 {+-} 2 eV for an ion-beam heated hohlraum. The hohlraum was a 4-mm-diameter, right-circular cylinder with a 1.5-mm-thick gold wall, a low-density CH foam fill, and a 1.5- or 3-mm-diameter diagnostic aperture in the top. The nominal parameters of the radially-incident PBFA II Li ion beam were 9 MeV peak energy ({approximately}10 MeV at the gas cell) at the target at a peak power of 2.5 {+-} 0.3 TW/cm{sup 2} and a 15 ns pulse width. Azimuthal variations in intensity of a factor of 3, with respect to the mean, were observed. Nonuniformities in thermal x-ray emission across the area of the diagnostic hole were also observed. Time-dependent hole-closure velocities were measured: the time-averaged velocity of {approximately}2 cm/{micro}s is in good agreement with sound speed estimates. Unfolded x-ray spectra and brightness temperatures as a function of time are reported and compared to simulations. Hole closure corrections are discussed with comparisons between XRD and bolometer measurements. Temperature scaling with power on target is also presented.

This report summarizes a two-year Laboratory-Directed Research and Development (LDRD) program to gain understanding and control of the important parameters which govern the optical performance of rare-earth (RE) doped ceramics. This LDRD developed the capability to determine stable atomic arrangements in RE doped alumina using local density functional theory, and to model the luminescence from RE-doped alumina using molecular dynamic simulations combined with crystal-field calculations. Local structural features for different phases of alumina were examined experimentally by comparing their photoluminescence spectra and the atomic arrangement of the amorphous phase was determined to be similar to that of the gamma phase. The luminescence lifetimes were correlated to these differences in the local structure. The design of both high and low-phonon energy host materials was demonstrated through the growth of Er-doped aluminum oxide and lanthanum oxide. Multicomponent structures of rare-earth doped telluride glass in an alumina and silica matrix were also prepared. Finally, the optical performance of Er-doped alumina was determined as a function of hydrogen content in the host matrix. This LDRD is the groundwork for future experimentation to understand the effects of ionizing radiation on the optical properties of RE-doped ceramic materials used in space and other radiation environments.

Recommendations for improving the process for expert panel reviews of technical and programmatic aspects of science and technology programs are provided based on an evaluation study of pilot reviews for two programs at Sandia National Laboratories. These reviews were part of a larger Technical Review Pilot for the US Department of Energy (DOE). Both the Sandia Pulse Power program and Solar Thermal Electric program (a virtual lab with NREL) reviews used the recommended four DOE review criteria, but motivation for the review and the review process differed. These differences provide insight into recommendations for ways to improve the review of DOE`s multifaceted technical programs. Recommendations are: (1) Review when the program has specific need for information or validation. There is no one size fits all correct time or reason to review technical programs. (2) Tailor the four DOE criteria to the program and its need for information and explain them to the Review Panel. (3) Pay attention to the review process. Spend more time in preparation and pre-review and on briefings on the review outcomes. (4) Evaluate reviews to determine how to do them better. The survey instrument is provided for those who wish to modify it for their own use.

That there are significant definitional differences between languages is a statement of the obvious. It logically follows that definitional ambiguity occurs when translating a term from one language to another. The far-reaching implications of this fact, however, are not as widely recognized. One word that has been and will continue to be significant is warhead. This analysis (1) examines the different translations and definitions of the word warhead in English and Russian; (2) discusses the usage of warhead in the context of arms control; and (3) explores the implications definitional differences have for future negotiations. It specifically utilizes treaty texts, as well as the Helsinki agreement text, to construct a contextual use of warhead. It is concluded that if US policymakers are committed to including nuclear explosive devices in START III force reductions, negotiators must identify and use a more specific term than warhead or boyegolovka. Also included as an appendix are copies of the signed Helsinki agreement in both English and Russian.

As part of the design of the Process and Environmental Technology Laboratory (PETL) in FY97, an energy conservation report (ECR) was completed. The original energy baseline for the building, established in Title 1 design, was 595,000 BTU/sq. ft./yr, site energy use. Following the input of several reviewers and the incorporation of the various recommendations into the Title 2 design, the projected energy consumption was reduced to 341,000 BTU/sq. ft./yr. Of this reduction, it is estimated that about 150,000 BTU/sq. ft./yr resulted from inclusion of more energy efficient options into the design. The remaining reductions resulted from better accounting of energy consumption between Title 1 ECR and the final ECR. The energy efficient features selected by the outcome of the ECR were: (1) Energy Recovery system, with evaporative cooling assist, for the Exhaust/Make-up Air System; (2) Chilled Water Thermal Storage system; (3) Premium efficiency motors for large, year-round applications; (4) Variable frequency drives for all air handling fan motors; (4) Premium efficiency multiple boiler system; and (5) Lighting control system. The annual energy cost savings due to these measures will be about $165,000. The estimated annual energy savings are two million kWhrs electric, and 168,000 therms natural gas, the total of which is equivalent to 23,000 million BTUs per year. Put into the perspective of a typical office/light lab at SNL/NM, the annual energy savings is equal the consumption of a 125,000 square foot building. The reduced air emissions are approximately 2,500 tons annually.

Thermite (metal oxide) mixtures, intermetallic reactants, and metal fuels have long been used in pyrotechnic applications. Advantages of these systems typically include high energy density, impact insensitivity, high combustion temperature, and a wide range of gas production. They generally exhibit high temperature stability, and possess insensitive ignition properties. In this paper, the authors review the applications, benefits, and characteristics of thermite mixtures, intermetallic reactants, and metal fuels. Calculated values for reactant density, heat of reaction (per unit mass and per unit volume), and reaction temperature (without and with consideration of phase changes and the variation of specific heat values) are tabulated. These data are ranked in several ways, according to density, heat of reaction, reaction temperature, and gas production.