When a micro cantilever beam is excited by base shaking, electrostatic force makes the tip displacement response nonlinear with respect to the base acceleration input. This paper derives a single-degree-of-freedom model for the deflection in a micro cantilever due to electrostatic voltage for this excitation. The tip deflection due to electrostatic force is derived first as part of the total tip deflection, and then in terms of an equivalent base excitation. The relationship between electrostatic deflection and equivalent base excitation is determined numerically, but can be represented accurately by a simple curve-fit function.
Electroslag Remelting (ESR) is a complex process used to produce high quality specialty alloy materials. The quality can be directly correlated to variances in melt rate and immersion depth. Conventional ESR furnaces control these quantities using two independent control loops using proportional changes in current for melt rate and driving the electrode up and down to match a voltage set point for immersion depth. However it is well known that the control loops are highly coupled, i.e. changing the current to account for melt rate deviations changes the voltage depth relationship and vice verse. In addition the noise in measurements of the ESR process can be considerable, forcing conventional controllers to use highly damped responses. A new model-based controller has been developed to embody the coupling and improve responsiveness by using estimates from a reduced-order linear ESR model and the typical process measurements to control melt rate and immersion depth simultaneously. Kalman filtering is used to optimally combine the model estimates of eight process states and the measurements of voltage, current, position and mass to estimate the instantaneous melt rate and immersion depth. Several ESR melts under steady state and transient conditions were conducted to evaluate the performance of the new controller. This paper will discuss the design of the new ESR model and controller and will present experimental results demonstrating its much improved control and responsiveness. While this controller was developed for the ESR process, the effectiveness of model-based control in managing such a complex process with relatively simple equations suggests the approach could be employed for many other processes as well.
This paper 1 develops a novel control system design methodology that uniquely combines: concepts from thermodynamic exergy and entropy; Hamiltonian systems; Lyapunov's direct method and Lyapunov optimal analysis; electric AC power concepts; and power flow analysis. Relationships are derived between exergy/entropy and Lyapunov optimal functions for Hamiltonian systems. The methodology is demonstrated with two fundamental numerical simulation examples: 1) a Duffing oscillator/Coulomb friction nonlinear model that employs PID regulator control and 2) a van der Pol nonlinear oscillator system. The control system performances and/or appropriately identified terms are partitioned and evaluated based on exergy generation and exergy dissipation terms. This novel nonlinear control methodology results in both necessary and sufficient conditions for stability of nonlinear systems.
A series of pressurized sulfuric acid decomposition tests are being performed to (1) obtain data on the fraction of sulfuric acid catalytically converted to sulfur dioxide, oxygen, and water as a function of temperature and pressure, (2) demonstrate real-time measurements of acid conversion for use as process control in the Sulfur-Iodine (SI) thermochemical cycle, and (3) obtain multiple measurements of conversion as a function of temperature within a single experiment. Acid conversion data are presented at pressures of 6 and 11 bars in the temperature range of 750 - 875 °C. The design for an acid decomposer section with heat and mass recovery of undecomposed acid using a direct contact heat exchanger are presented.
Acoustic wave propagation in a three-dimensional atmosphere that is spatially heterogeneous, time-varying, and/or moving is accurately simulated with a numerical algorithm recently developed under the DOD Common High Performance Computing Software Support Initiative (CHSSI). Sound waves within such a dynamic environment are mathematically described by a set of four, coupled, first-order partial differential equations governing small-amplitude fluctuations in pressure and particle velocity. The system is rigorously derived from fundamental principles of continuum mechanics, ideal-fluid constitutive relations, and reasonable assumptions that the ambient atmospheric motion is adiabatic and divergence-free. An explicit, finite-difference time-domain (FDTD) numerical scheme is used to solve the system for both pressure and particle velocity wavefields. Dependent variables are stored on staggered spatial and temporal grids, and centered FDTD operators possess 2nd-order and 4th-order space/time accuracy. We first present results of a test that shows the accuracy of our algorithm by comparison with analytic formulations. We then present a contrast and comparison of the sound character at a series of distances from a point source activated with a causal source. We are able to investigate the effects of turbulence, complex meteorology (including wind effects), a topographically variable ground surface, and a partially reflective ground surface.
A series of pressurized sulfuric acid decomposition tests are being performed to (1) obtain data on the fraction of sulfuric acid catalytically converted to sulfur dioxide, oxygen, and water as a function of temperature and pressure, (2) demonstrate real-time measurements of acid conversion for use as process control in the Sulfur-Iodine (SI) thermochemical cycle, and (3) obtain multiple measurements of conversion as a function of temperature within a single experiment. Acid conversion data are presented at pressures of 6 and 11 bars in the temperature range of 750 - 875 °C. The design for an acid decomposer section with heat and mass recovery of undecomposed acid using a direct contact heat exchanger are presented.
Advances in Powder Metallurgy and Particulate Materials - 2006, Proceedings of the 2006 International Conference on Powder Metallurgy and Particulate Materials, PowderMet 2006
Laser Engineered Net-shaping (LENS®) can directly manufacture near net shape metallic components from CAD files. The thermal history associated with LENS® process, which involves numerous reheating cycles, is critical to the microstructural evolution and mechanical properties of the LENS® fabricated parts. In this paper, the surface morphology of as-atomized PH13-8Mo steel powder is characterized; Variation of the height of deposited materials with process parameters is measured; Microhardness and tensile tests are carried out to evaluate the mechanical performance of LENS® deposited PH13-8Mo components; Microstructural analysis is conducted using OM, SEM, TEM to understand the microstructural evolution of the LENS® deposited PH13-8Mo samples; The thermal history and its effects on microstructural evolution and resultant mechanical properties is studied in order to understand the relationship between processing parameter, microstructure and mechanical properties of the LENS® fabricated PH13-8Mo components.
The heat output of the radioactive waste proposed to be emplaced at Yucca Mountain will strongly affect the thermal-hydrological (TH) conditions in and near the geologic repository for thousands of years. Recent computational fluid dynamics (CFD) analysis has demonstrated that the emplacement tunnels (drifts) will act as important conduits for gas flows driven by natural convection. As a result, vapor generated from boiling/evaporation of formation water near elevated-temperature sections of the drifts may effectively be transported to cooler end sections (where no waste is emplaced), would condense there, and subsequently drain into underlying rock units. To study these processes, we have developed a new simulation method that couples existing tools for simulating TH conditions in the fractured formation with modules that approximate natural convection in heated emplacement drifts. The new method is applied to evaluate the future TH conditions at Yucca Mountain in a three-dimensional model domain comprising a representative emplacement drift and the surrounding fractured rock.
IEEE Antennas and Propagation Society, AP-S International Symposium (Digest)
Feldner, Lucas M.; Rodenbeck, Christopher T.; Christodoulou, Christos G.
A tunable electrically small PIFA-as-a-package antenna for miniature wireless device applications has been developed using conventional printed circuit board processing techniques and commercial-off-the-shelf surface mount switches. The design is scalable to any frequency and form factor, while enabling adaptive tuning of the characteristically narrow band resonance of electrically small antennas. Our UHF prototype measures less than 2" (.08λ) on its longest side and provides approximately - 9dBi of gain from 419-472 MHz. Simulated and measured results will be discussed in the presentation.
The effects of diameter on detonation velocity of packed granular beds of HNS (2,2',4,4',6,6'-hexanitrostilbene) and CL-20 (2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane, HNIW) will be discussed. Due to the novel nature of the diagnostic technique utilized here, a thorough discussion of the experimental method is provided. The dimension at which finite diameter effects occur was characterized by conducting simultaneous streak camera and framing camera measurements on miniature rate sticks similar in concept to traditional rate sticks. A significant difference between historical rate sticks and those discussed here comes in the form of how they were produced. A femtosecond laser was used to generate precision miniature rate sticks down to diameters of 187 μm. Finally, we will discuss the somewhat unexpected result of nano particulate generation of energetic materials due to the laser machining process.
Encapsulation of high voltage transformers can be a difficult undertaking. Stresses arise due to the coefficient of thermal expansion (CTE) mismatch of the components. Due to the viscoelastic nature of the encapsulation, these stresses can change over time. Excessive tensile stress in the ceramic cores results in cracks which can affect the performance of the transformer. The transformer that is the subject of this paper performed well after manufacturing and an initial thermal cycle; four years later however, the same transformer failed during the heat-up portion of a similar thermal cycle. X-rays revealed a large crack in the ceramic core. This paper summarizes the elastic and nonlinear viscoelastic finite element modeling that was done in support of the failure investigation and redesign of the transformer. In both the elastic and viscoelastic finite element models, the maximum principal tensile stresses at the low temperature condition of the thermal cycle exceeded the estimated ultimate tensile strength of the core material. At room temperature, the models predicted that the maximum principal tensile stresses were sufficiently high to produce subcritical crack growth in the core material. The viscoelastic model indicated that the core could experience a significant increase in stress due to physical aging of the encapsulation. Modeling stresses compared well to the cracks found in the failed transformer. The final design utilized a silicone coating applied to the interior surfaces of the cores. The coating acts as a stress relief layer that decouples the high CTE encapsulation from the ceramic core. The addition of the silicone coating resulted in a significant stress reduction. X-rays of transformers made with the silicone coating reveal no cracks in the cores.
A new approach to explosive sample preparation is described in which microelectronics-related processing techniques are utilized. Fused silica and alumina substrates were prepared utilizing laser machining. Films of PETN were deposited into channels within the substrates by physical vapor deposition. Four distinct explosive behaviors were observed with high-speed framing photography by driving the films with a donor explosive. Initiation at hot spots was directly observed, followed by either energy dissipation leading to failure, or growth to a detonation. Unsteady behavior in velocity and structure was observed as reactive waves failed due to decreasing channel width. Mesoscale simulations were performed to assist in experiment development and understanding. We have demonstrated the ability to pattern these films of explosives and preliminary mesoscale simulations of arrays of voids showed effects dependent on void size and that detonation would not develop with voids below a certain size. Future work involves experimentation on deposited films with regular patterned porosity to elucidate mesoscale explosive behavior.
Future energy systems based on gasification of coal or biomass for co-production of electrical power and gaseous or liquid fuels may require gas turbine operation on unusual fuel mixtures. In addition, global climate change concerns may dictate the production of a CO2 product stream for end-use or sequestration, with potential impacts on the oxidizer used in the gas turbine. In this study the operation at atmospheric pressure of a small, optically accessible swirl-stabilized premixed combustor, burning fuels ranging from pure methane to conventional and H2-rich and H2-lean syngas mixtures is investigated. Both air and CO2-diluted oxygen are used as the oxidizers. CO and NOx emissions for these flames have been determined over the full range of stoichiometrics from the lean blow-off limit to slightly rich conditions (φ ∼ 1.03). The presence of hydrogen in the syngas fuel mixtures results in more compact, higher temperature flames, resulting in increased flame stability and higher NOx emissions. The lean blowoff limit and the lean stoichiometry at which CO emissions become significant both decrease with increasing H2 content in the syngas. For the investigated mixtures, CO emissions near the stoichiometric point do not become significant until (φ > 0.95. At this stoichiometric limit, where dilute-oxygen power systems would preferably operate, CO emissions rise more rapidly for combustion in O2-CO2 mixtures than for combustion in air.
A mesoscale dimensional artifact based on silicon bulk micromachining fabrication has been developed with the intention of evaluating the artifact both on a high precision Coordinate Measuring Machine (CMM), and on a video-probe based measuring system. A high accuracy touch-probe based CMM can achieve accuracies that are as good as the 2-D repeatability of video-probe systems. While video-probe based systems are commonly used to inspect mesoscale mechanical components, a video-probe system's certified accuracy is generally much worse than its repeatability. By using a hybrid artifact where the same features can be extracted by both a touch-probe and a video-probe, the accuracy of video-probe systems can be improved. In order to use the micromachined device as a calibration artifact, it is important to understand the uncertainty present in the touch-probe measurements. An uncertainty analysis is presented to show the potential accuracy of the measurement of these artifacts on a high precision CMM.