Publications

Today, 109 nuclear power plants provide over 20 percent of the electrical energy generated in the US. The operating license of the first of these plants will expire in the year 2000; one third of the operating licenses will expire by 2010 and the remaining plant licenses are scheduled to expire by 2033. The National Energy Strategy assumes that 70 percent of these plants will continue to operate beyond their current license expiration to assist in ensuring an adequate, diverse, and environmentally acceptable energy supply for economic growth. In order to preserve this energy resource in the US three major tasks must be successfully completed: (1) establishment of the regulations, technical standards, and procedures for the preparation and review of a license renewal application; (2) development, verification, and validation of the various technical criteria and bases for needed monitoring, refurbishment, or replacement of plant equipment; and (3) demonstration of the regulatory process. Since 1985, the US Department of Energy (DOE) has been working with the nuclear industry and the US Nuclear Regulatory Commission (NRC) to establish and demonstrate the option to extend the life of nuclear power plants through the renewal of operating licenses. This paper focuses primarily on DOE`s Plant Lifetime Improvement (PLIM) Program efforts to develop the technical criteria and bases for effective aging management and lifetime improvement for continued operation of nuclear power plants. This paper describes current projects to resolve generic technical issues, including degradation of long-lived components, reactor pressure vessel (RPV) embrittlement management approaches, and analytical methodologies to characterize RPV integrity.

The Weapons Evaluation Test Laboratory (WETL), operated by Sandia Laboratories at the Pantex Plant in Amarillo, Texas, is engaged primarily in the testing of weapon systems in the stockpile or of newly produced weapon systems for the Sandia Surety Assessment Center. However, the WETL`s unique testing equipment and data-handling facilities are frequently used to serve other organizations. Service to other organizations includes performing special tests on weapon components, subassemblies, and systems for purposes such as basic development and specific problem investigation. The WETL staff also sends equipment to other laboratories for specific tests that cannot be performed at Pantex. For example, we modified and sent equipment to Brookhaven National Laboratory for testing with their Neutral Particle Beam. WETL supplied the engineering expertise to accomplish the needed modifications to the equipment and the technicians to help perform many special tests at Brookhaven. A variety of testing is possible within the WETL, including: Accelerometer, decelerometer, and G-switch g-level/closure testing; Neutron generator performance testing; weapon systems developmental tests; weapon system component testing; weapon system failure-mode-duplication tests; simultaneity measurements; environmental extreme testing; parachute deployment testing; permissive action link (PAL) testing and trajectory-sensing signal generator (TSSG) testing. WETL`s existing equipment configurations do not restrict the testing performed at the WETL. Equipment and facilities are adapted to specific requirements. The WETL`s facilities can often eliminate the need to build or acquire new test equipment, thereby saving time and expense.

This document introduces photovoltaic technology to individuals and groups specializing in development activities. Examples of actual installations illustrate the many services supplied by photovoltaic systems in development applications, including water pumping, lighting, health care, refrigeration, communications, and a variety of productive uses. The various aspects of the technology are explored to help potential users evaluate whether photovoltaics can assist them in achieving their organizational goals. Basic system design, financing techniques, and the importance of infrastructure are included, along with additional sources of information and major US photovoltaic system suppliers.

Any advance beyond the density of standard 2D Multichip Modules (MCM) will require a vertical interconnect technology that can produce reliable area array interconnection with small feature sizes. Laser drilled vertical vias have been controllably produced in standard silicon (Si) wafers down to 0.035mm (0.0014 inches) in diameter. Several laser systems and their system parameters have been explored to determine the optimum parametric set for repeatable vias in Si. The vias produced have exhibited clean smooth interior surfaces with an aspect ratio of up to 20:1 with little or no taper. All laser systems used, their system parameters, design modifications, theory of operation, and drilling results are discussed.

Properties of the ionosphere are reviewed along with its correlations with other geophysical phenomena and with applications of ionospheric studies to communication, navigation, and surveillance systems. Computer tomography is identified as a method to determine the detailed, three-dimensional distribution of electron density within the ionosphere. Several tomography methods are described, with a basic approach illustrated by an example. Limitations are identified.

A method is presented to unfold the two-dimensional vertical structure in electron density by using data on the total electron content for a series of paths through the ionosphere. The method uses a set of orthonormal basis functions to represent the vertical structure and takes advantage of curved paths and the eikonical equation to reduce the number of iterations required for a solution. Curved paths allow a more thorough probing of the ionosphere with a given set of transmitter and receiver positions. The approach can be directly extended to more complex geometries.

This memorandum is a synopsis of the description and operation of the equipment used and the events occurring during the calibration of various accelerometers at the Dropball Station.

An Ion Mobility Spectrometer (IMS) was used to determine the detection limits of RDX and TNT on six different substrates. The preparation of the explosive deposits on the surfaces is examined as well as effects due to the size, uniformity, method of application, and time that a deposit has been on a surface. Sampling methods are discussed along with effects of the surface topology. The transfer of explosives from a hand to a surface, and methods to reduce the detection limits are presented.

Error propagation equations, based on the Taylor series model, are derived for the nondimensional ratios and coefficients most often encountered in high-speed wind tunnel testing. These include pressure ratio and coefficient, static force and moment coefficients, dynamic stability coefficients, calibration Mach number and Reynolds number. The error equations contain partial derivatives, denoted as sensitivity coefficients, which define the influence of free-stream Mach number, M{infinity}, on various aerodynamic ratios. To facilitate use of the error equations, sensitivity coefficients are derived and evaluated for nine fundamental aerodynamic ratios, most of which relate free-stream test conditions (pressure, temperature, density or velocity) to a reference condition. Tables of the ratios, R, absolute sensitivity coefficients, {partial_derivative}R/{partial_derivative}M{infinity}, and relative sensitivity coefficients, (M{infinity}/R) ({partial_derivative}R/{partial_derivative}M{infinity}), are provided as functions of M{infinity}.

Sandia National Laboratories has developed a high security fiber optic seal that incorporates tamper resistance features that are not available in commercial fiber optic seals. The Python Seal is a passive fiber optic loop seal designed to give indication of unauthorized entry. The seal includes a fingerprint feature that provides seal identity information in addition to the unique fiber optic pattern created when the seal is installed. The fiber optic cable used for the seal loop is produced with tamper resistant features that increase the difficulty of attacking that component of a seal. A Seal Reader has been developed that will record the seal signature and the fingerprint feature of the seal. A Correlator software program then compares seal images to establish a match or mismatch. SNL is also developing a Polaroid reader to permit hard copies of the seal patterns to be obtained directly from the seal.

The Authenticated Tracking and Monitoring System (ATMS) has been designed to address the need for global monitoring of the status and location of proliferation-sensitive items. Conceived to utilize the proposed Global Verification and Location System (GVLS) satellite link, ATMS could use the existing International Maritime Satellite commercial communication system until GVLS is operational. The ATMS concept uses sensor packs to monitor items and environmental conditions, collects a variety of events data through a sensor processing unit, and transmits the data to a satellite, which then sends data to ground stations. Authentication and encryption algorithms will be used to secure the data. A typical ATMS application would be to track and monitor the safety and security of a number of items in transit along a scheduled shipping route. This paper also discusses a possible proof-of-concept system demonstration.

An overview is presented of research that focuses on slow flows of suspensions in which colloidal and inertial effects are negligibly small (Macrostatistical Hydrodynamics). First, we describe nuclear magnetic resonance imaging experiments to quantitatively measure particle migration occurring in concentrated suspensions undergoing a flow with a nonuniform shear rate. These experiments address the issue of how the flow field affects the microstructure of suspensions. In order to understand the local viscosity in a suspension with such a flow-induced, spatially varying concentration, one must know how the viscosity of a homogeneous suspension depends on such variables as solids concentration and particle orientation. We suggest the technique of falling ball viscometry, using small balls, as a method to determine the effective viscosity of a suspension without affecting the original microstructure significantly. We also describe data from experiments in which the detailed fluctuations of a falling ball`s velocity indicate the noncontinuum nature of the suspension and may lead to more insights into the effects of suspension microstructure on macroscopic properties. Finally, we briefly describe other experiments that can be performed in quiescent suspensions (in contrast to the use of conventional shear rotational viscometers) in order to learn more about the microstructure and boundary effects in concentrated suspensions.

Short communication.

This bulletin depicts current research on manufacturing technology at Sandia laboratories. An automated, adaptive process removes grit overspray from jet engine turbine blades. Advanced electronic ceramics are chemically prepared from solution for use in high- voltage varistors. Selective laser sintering automates wax casting pattern fabrication. Numerical modeling improves performance of photoresist stripper (simulation on Cray supercomputer reveals path to uniform plasma). And mathematical models help make dream of low- cost ceramic composites come true.

MIMD massively parallel computers promise unique power and flexibility for engineering and scientific simulations. In this paper we review the development of a number of software methods and algorithms for scientific and engineering problems which are helping to realize that promise. We discuss new domain decomposition, load balancing, data layout and communications methods applicable to simulations in a broad range of technical field including signal processing, multi-dimensional structural and fluid mechanics, materials science, and chemical and biological systems.

In this paper we describe an algorithm for generating virtual forces in a bilateral teleoperator system. The virtual forces are generated from a world model and are used to provide real-time obstacle avoidance and guidance capabilities. The algorithm requires that the slaves tool and every object in the environment be decomposed into convex polyhedral Primitives. Intrusion distance and extraction vectors are then derived at every time step by applying Gilbert`s polyhedra distance algorithm, which has been adapted for the task. This information is then used to determine the compression and location of nonlinear virtual spring-dampers whose total force is summed and applied to the manipulator/teleoperator system. Experimental results validate the whole approach, showing that it is possible to compute the algorithm and generate realistic, useful psuedo forces for a bilateral teleoperator system using standard VME bus hardware.

Hydropyrolysis is potentially an attractive means for the production of synthetic fuels and chemical feedstocks from coals. It offers a simpler process configuration than traditional direct liquefaction with a higher throughput and avoids problems with liquid (tar)-solids (residue) separation. Recent evaluations of coal liquefaction processes have concluded that, provided 50% or more distillable liquids can be produced, hydropyrolysis will be a viable alternative to the traditional vehicle solvent-based processes. For low-rank coals, hydrogenation catalysts are much less effective than for their bituminous counterparts with the increases in tar yields being typically less than 10% daf coal{sup 6}. Nonetheless, without catalyst, the tar yields of 40--50% at 150 bar pressure are appreciably higher than for bituminous coals. In this investigation, tests have been conducted at temperatures up to 600{degrees}C and using an extremely low heating rate of 5{degrees}C/min on the Wyodak Argonne Premium Coal Sample (APCS) and the high-sulfur Mequinenza and Rasa lignites to ascertain whether tar yields could be further increased without catalyst. It was initially considered that the tar yields for low rank coals are limited by the fact that retrogressive reactions, particularly those involving phenolic and carboxylic moities, are more prevalent than for bituminous coals. Data obtained indicates that low heating rates do, in fact, improve the conversion for low-rank coals.

The electronics industry has relied heavily upon the use of soldering for both package construction and circuit assembly. The solder attachment of devices onto printed circuit boards and ceramic microcircuits has supported the high volume manufacturing processes responsible for low cost, high quality consumer products and military hardware. Defects incurred during the manufacturing process are minimized by the proper selection of solder alloys, substrate materials and process parameters. Prototyping efforts are then used to evaluate the manufacturability of the chosen material systems. Once manufacturing feasibility has been established, service reliability of the final product is evaluated through accelerated testing procedures.

To deliver high bandwidth, a ubiquitous inter-/intra-building cable plant consisting of single mode and multimode fiber as well as twisted pair copper is required. The selection of the ``glue`` to transport and interconnect distributed LANs with central facility resources over a pervasive cable plant is the focus of this paper. A description of the traditional problems that must be overcome to provide very high bandwidth beyond the narrow confines of a computer center is given. The applicability of Asynchronous Transfer Mode (ATM) switching (interconnection) and Synchronous Optical NETwork (SONET) (transport) for high bandwidth delivery is described using the environment and requirements of Sandia National Laboratories. Other methods for distributing high data rates are compared and contrasted. Sandia is implementing a standards based foundation utilizing a pervasive single mode fiber cable plant, SONET transport, and ATM switching to meet the goals of gigabit networking.

The intent of this report is to examine the performance of the Deployable Seismic Verification System (DSVS) developed by the Department of Energy (DOE) through its national laboratories to support monitoring of underground nuclear test treaties. A DSVS was installed at the Pinedale Seismic Research Facility (PSRF) near Boulder, Wyoming during 1991 and 1992. This includes a description of the system and the deployment site. System performance was studied by looking at four areas: system noise, seismic response, state of health (SOH) and operational capabilities.

The three papers in this report were presented at the second international workshop to feature the Waste Isolation Pilot Plant (WIPP) Materials Interface Interactions Test (MIIT). This Workshop on In Situ Tests on Radioactive Waste Forms and Engineered Barriers was held in Corsendonk, Belgium, on October 13--16, 1992, and was sponsored by the Commission of the European Communities (CEC). The Studiecentrum voor Kernenergie/Centre D`Energie Nucleaire (SCK/CEN, Belgium), and the US Department of Energy (via Savannah River) also cosponsored this workshop. Workshop participants from Belgium, France, Germany, Sweden, and the United States gathered to discuss the status, results and overviews of the MIIT program. Nine of the twenty-five total workshop papers were presented on the status and results from the WIPP MIIT program after the five-year in situ conclusion of the program. The total number of published MIIT papers is now up to almost forty. Posttest laboratory analyses are still in progress at multiple participating laboratories. The first MIIT paper in this document, by Wicks and Molecke, provides an overview of the entire test program and focuses on the waste form samples. The second paper, by Molecke and Wicks, concentrates on technical details and repository relevant observations on the in situ conduct, sampling, and termination operations of the MIIT. The third paper, by Sorensen and Molecke, presents and summarizes the available laboratory, posttest corrosion data and results for all of the candidate waste container or overpack metal specimens included in the MIIT program.

This paper is an introductory discussion of stress pulse phenomena in simple solids and fluids. Stress pulse phenomena is a very rich and complex field that has been studied by many scientists and engineers. This paper describes the behavior of stress pulses in idealized materials. Inviscid fluids and simple solids are realistic enough to illustrate the basic behavior of stress pulses. Sections 2 through 8 deal with the behavior of pressure pulses. Pressure is best thought of as the average stress at a point. Section 9 deals with shear stresses which are most important in studying solids.

Sandia National Laboratories, New Mexico, conducts the Utility Battery Storage Systems Program, which is sponsored by the US Department of Energy`s Office of Energy Management. As a part of this program, four utility-specific systems studies were conducted to identify potential battery energy storage applications within each utility network and estimate the related benefits. This report contains the results of these systems studies.

Solid state silicon-29 nuclear magnetic resonance (NMR) spectroscopy has been used to characterize the formation of high pressure silica polymorphs and amorphous material associated with the shocked Coconino Sandstone from Meteor Crater, Arizona. Five samples of the sandstone were obtained from several locations at the crater to represent a range of shock conditions associated with the hypervelocity impact of a 30 m-diameter meteorite. The NMR spectra for these powdered materials exhibit peaks assigned to quartz, coesite, stishovite, and glass. A new resonance in two of the moderately shocked samples is also observed. This resonance has been identified as a densified form of amorphous silica with silicon in tetrahedra with one hydroxyl group. Such a phase is evidence for a shock-induced reaction between quartz and steam under high pressure conditions.

Sandia has developed an advanced operational control system approach, called Graphical Programming, to design and operate robot systems in unstructured environments. This Graphical Programming approach produces robot systems that are faster to develop and use, safer in operation, and cheaper overall than altemative teleoperation or autonomous robot control systems. This approach uses 3-D visualization and simulation software with intuitive operator interfaces for the programming and control of complex robotic systems. Supervisor software modules allow an operator to command and simulate complex tasks in a graphic preview mode and, when acceptable, command the actual robots and monitor their motions with the graphic system. Graphical Programming Supervisors maintain registration with the real world and allow the robot to perform tasks that cannot be accurately represented with models alone by using a combination of model and sensor-based control. All of these capabilities when combined result in a flexible system which is readily able to meet the demands called for in construction automation. This paper describes the Graphical Programming approach, several example control systems that use Graphical Programming, key features necessary for implementing successful Graphical Programming systems, and specific examples of applying these systems to robotic operations.