Publications

The A-primed (Agile Product Realization of Innovative electro-Mechanical Devices) project is defining and proving processes for agile product realization for the Department of Energy complex. Like other agile production efforts reported in the literature, A-primed uses concurrent engineering and information automation technologies to enhance information transfer. A unique aspect of our approach to agility is the qualification during development of a family of related product designs and their production processes, rather than a single design and its attendant processes. Applying engineering principles and statistical design of experiments, economies of test and analytic effort are realized for the qualification of the device family as a whole. Thus the need is minimized for test and analysis to qualify future devices from this family, thereby further reducing the design-to-production cycle time. As a measure of the success of the A-primed approach, the first design took 24 days to produce, and operated correctly on the first attempt. A flow diagram for the qualification process is presented. Guidelines are given for implementation, based on the authors experiences as members of the A-primed qualification team.

A method has been formulated and tested to provide laser weld schedules using a mathematical model and parameter optimization. This effort, on behalf of the Smartweld manufacturing initiative, seeks to provide: (1) laser power, (2) part travel speed, and (3) lens focal length to optimize weld process efficiency while constraining weld dimensions. Experimental data for three metals was fit to provide the mathematical model. Embedded material constants in the computational model allowed the extension to seven metals. A genetic algorithm, was used to accomplish the optimization. Lens focal length is a discrete variable and necessitated this type of algorithm. All coding was done in MATLAB and a graphical user interface was provided. Contour and surface plots, available through the interface, provide the analyst with insight as to optimum welds which are reachable within the problem-specified bounds on power, speed, and available focal lengths.

This paper is a presentation made in support of the statistics profession. This field can say it has had a major impact in most major fields of study presently undertaken by man, yet it is not perceived as an important, or critical field of study. It is not a growth field either, witness the almost level number of faculty and new PhD`s produced over the past twenty years. The author argues the profession must do a better job of selling itself to the students it educates. Awaken them to the impact of statistics in their lives and their business worlds, so that they see beyond the formulae to the application of these principles.

The System Surety Assessment Department 12332 of Sandia National Laboratories performed an independent nuclear safety assessment of the Non-nuclear Verification Instrument NNV-470AS. The NNV-470AS was assessed for structural integrity, characteristics of its electrical circuits, and its Radiated Electrical Emissions. Department 12332 concluded that the NNV-470AS and its Operational Procedures are safe to use with war reserve weapons. However, strict adherence to the Operational Procedures for the NNV-470AS is needed to prevent tampering with the instrument.

This document is a compilation of the Field Work Proposals (FWP) for the DOE BES Materials Sciences Program. The program is directed toward Scientifically Tailored Materials, specifically for energy applications.

MACCS was developed at Sandia National Laboratories (SNL) under U.S. Nuclear Regulatory Commission (NRC) sponsorship to estimate the offsite consequences of potential severe accidents at nuclear power plants (NPPs). MACCS was publicly released in 1990. MACCS was developed to support the NRC`s probabilistic safety assessment (PSA) efforts. PSA techniques can provide a measure of the risk of reactor operation. PSAs are generally divided into three levels. Level one efforts identify potential plant damage states that lead to core damage and the associated probabilities, level two models damage progression and containment strength for establishing fission-product release categories, and level three efforts evaluate potential off-site consequences of radiological releases and the probabilities associated with the consequences. MACCS was designed as a tool for level three PSA analysis. MACCS performs probabilistic health and economic consequence assessments of hypothetical accidental releases of radioactive material from NPPs. MACCS includes models for atmospheric dispersion and transport, wet and dry deposition, the probabilistic treatment of meteorology, environmental transfer, countermeasure strategies, dosimetry, health effects, and economic impacts. The computer systems MACCS is designed to run on are the 386/486 PC, VAX/VMS, E3M RISC S/6000, Sun SPARC, and Cray UNICOS. This paper provides an overview of MACCS, reviews some of the applications of MACCS, international collaborations which have involved MACCS, current developmental efforts, and future directions.

We present three codes for the Intel Paragon that address the problem of three-dimensional seismic imaging of complex geologies. The first code models acoustic wave propagation and can be used to generate data sets to calibrate and validate seismic imaging codes. This code reported the fastest timings for acoustic wave propagation codes at a recent SEG (Society of Exploration Geophysicists) meeting. The second code implements a Kirchhoff method for pre-stack depth migration. Development of this code is almost complete, and preliminary results are presented. The third code implements a wave equation approach to seismic migration and is a Paragon implementation of a code from the ARCO Seismic Benchmark Suite.

We have developed a new intracavity laser technique that uses a living or a fixed cell as an integral component of the laser. The cells are placed on an AlGaAs/GaAs surface-emitting semiconductor wafer and covered with a glass dielectric mirror to form a laser resonator. In this arrangement, the cells serve as optical waveguides (or lens elements) to confine (or focus) light generated in the resonator by the semiconductor. Because of the high transparency, the cells aid the lasing process to generate laser light. This ultra sensitive laser provides a novel imaging/spectroscopic technique for histologic examination which we demonstrate with normal and sickled human red blood cells. Extremely high contrast microscopic images of the cells are observed near 830-850 nm. These images correspond to electromagnetic modes of cell structures and are sensitive to shape of the cell. Using a high resolution spectrometer, we resolve the light emitted from these images into very narrow spectral peaks associated with the lasing modes. Analysis of the spectra reveals that the distribution of peaks is quite different for normal and sickled red blood cells. This technique, in a more developed form, may be useful for the rapid analysis of other kinds of normal and abnormal cells.

In 1992, a sinkhole was discovered above a Strategic Petroleum Reserve storage facility at Weeks Island, Louisiana. The oil is stored in an old salt mine located within a salt dome. In order to assess the hydrologic significance of the sink hole, an In Situ Permeable Flow Sensor was deployed within a sand-filled conduit in the salt dome directly beneath the sinkhole. The flow sensor is a recently developed instrument which uses a thermal perturbation technique to measure the magnitude and direction of the full 3-dimensional groundwater flow velocity vector in saturated, permeable materials. The flow sensor measured substantial groundwater flow directed vertically downward into the salt dome. The data obtained with the flow sensor provided critical evidence which was instrumental in assessing the significance of the sinkhole in terms of the integrity of the oil storage facility.

The World Wide Web provides a unified method of access to various information services on the Internet via a variety of protocols. Mosaic and other browsers give users a graphical interface to the Web that is easier to use and more visually pleasing than any other common Internet information service today. The availability of information via the Web and the number of users accessing it have both grown rapidly in the last year. The interest and investment of commercial firms in this technology suggest that in the near future, access to the Web may become as necessary to doing business as a telephone. This is problematical for organizations that use firewalls to protect their internal networks from the Internet. Allowing all the protocols and types of information found in the Web to pass their firewall will certainly increase the risk of attack by hackers on the Internet. But not allowing access to the Web could be even more dangerous, as frustrated users of the internal network are either unable to do their jobs, or find creative new ways to get around the firewall. The solution to this dilemma adopted at Sandia National Laboratories is described. Discussion also covers risks of accessing the Web, design alternatives considered, and trade-offs used to find the proper balance between access and protection.

Sandia is a multiprogram engineering and science laboratory operated for the Department of Energy with major facilities at Albuquerque, New Mexico, and Livermore, California, and a test range near Tonapah, Nevada. It has major research and development responsibilities for nuclear weapons, arms control, energy, the environment, economic competitiveness, and other areas of importance to the needs of the nation. The principal mission is to support national defense policies by ensuring that the nuclear weapon stockpile meets the highest standards of safety, reliability, security, use control, and military performance. This publication gives a brief overview of the multifaceted research programs conducted by the laboratory.

The SANdia total-DOSe Estimator (SANDOSE) is used to estimate total radiation dose to a (BRL-CAT) solid model, SANDOSE uses the mass-sectoring technique to sample the model using ray-tracing techniques. The code is integrated directly into the BRL-CAD solid model editor and is operated using a simple graphical user interface. Several diagnostic tools are available to allow the user to analyze the results. Based on limited validation using several benchmark problems, results can be expected to fall between a 10% underestimate and a factor of 2 overestimate of the actual dose predicted by rigorous radiation transport techniques. However, other situations may be encountered where the results might fall outside of this range. The code is written in C and uses X-windows graphics. It presently runs on SUN SPARCstations, but in theory could be ported to any workstation with a C compiler and X-windows. SANDOSE is available via license by contacting either the Sandia National Laboratories Technology Transfer Center or the author.

The Environmental Restoration (ER) Project at Sandia National Laboratories, New Mexico is managing the project to assess and, when necessary, to remediate sites contaminated by the lab operations. Within the ER project, the site-wide hydrogeologic characterization task is responsible for the area-wide hydrogeologic investigation. The purpose of this task is to reduce the uncertainty about the rate and direction of groundwater flow beneath the area and across its boundaries. This specific report deals with the installation of PGS-1 monitoring well which provides information on the lithology and hydrology of the aquifer in the northern area of the Kirtland Air Force Base. The report provides information on the well design; surface geology; stratigraphy; structure; drilling, completion, and development techniques; and borehole geophysics information.

The US Department of Energy (DOE) is preparing to request the US Environmental Protection Agency to certify compliance with the radioactive waste disposal standards found in 40 CFR Part 191 for the Waste Isolation Pilot Plant (WIPP). The DOE will also need to demonstrate compliance with a number of other State and Federal standards and, in particular, the Land Disposal Restrictions of the Resource Conservation and Recovery Act (RCRA), 40 CFR Part 268. Demonstrating compliance with these regulations requires an assessment of the long-term performance of the WIPP disposal system. Re-evaluation and extension of past scenario development for the WIPP forms an integral part of the ongoing performance assessment (PA) process.

Radiation in participating media is an important transport mechanism in many physical systems. The simulation of complex radiative transfer has not effectively exploited high-performance computing capabilities. In response to this need, a workshop attended by members active in the high-performance computing community, members active in the radiative transfer community, and members from closely related fields was held to identify how high-performance computing can be used effectively to solve the transport equation and advance the state-of-the-art in simulating radiative heat transfer. This workshop was held on March 29-30, 1994 in Albuquerque, New Mexico and was conducted by Sandia National Laboratories. The objectives of this workshop were to provide a vehicle to stimulate interest and new research directions within the two communities to exploit the advantages of high-performance computing for solving complex radiative heat transfer problems that are otherwise intractable.

Perimeter intrusion detection systems are an integral part of most physical security systems. Sandia National Laboratories, under the sponsorship of the U.S. Department of Energy, Office of Safeguards and Security; the U.S. Military Services; and many other U.S. Government Agencies, has over the last 20 years conducted surveys of available perimeter intrusion detection sensors and has tested many of the sensors manufactured in the United States and other countries. An overview of the newer and more advanced technologies employed in these sensors is provided.

An ovenized 10 pF standard capacitor was constructed by the National Institute of Standards and Technology (NIST). The dielectric material used as Wuprasil II grade fused silica. This report discusses a temperature coefficient analysis of the capacitor performed at the Primary Standards Laboratory (PSL) of Sandia National Laboratories (SNL). The effects of temperature change on dielectric loss will also be discussed.

A common limitation to performance in data acquisition systems is storage of the collected data. Compressing the data would increase the amount of data that could be stored. However, most compression routines require that the data be collected and analyzed before compression is performed. Also, these compression routines often store the information required for decompression along with the data, thus decreasing the storage available for data. One solution to this problem is to create an encoding tree known to both the encoder and the decoder based on apriori knowledge of the data. Once the tree is created, optimal encoding schemes such as the Huffman algorithm may be used on the data as it is being collected. In this way the data is compressed as each byte is received and there is no overhead associated with storing decompression data. In this paper the idea of using a fixed Huffman tree is explored and the results are compared to a defacto standard in data compression, PKZIP.

A microscopic theory, that is based on the coupled Maxwell-semiconductor-Bloch equations, is used to investigate the effects of many-body Coulomb interactions in semiconductor laser devices. This paper describes two examples where the many-body effects play important roles. Experimental data supporting the theoretical results are presented.

Two techniques for damage localization (Structural Translational and Rotational Error Checking - STRECH and MAtriX COmpletioN - MAXCON) are described and applied to operational structures. The structures include a Horizontal Axis Wind Turbine (HAWT) blade undergoing a fatigue test and a highway bridge undergoing an induced damage test. STRECH is seen to provide a global damage indicator to assess the global damage state of a structure. STRECH is also seen to provide damage localization for static flexibility shapes or the first mode of simple structures. MAXON is a robust damage localization tool using the higher order dynamics of a structure. Several options are available to allow the procedure to be tailored to a variety of structures.

We have fabricated sub-wavelength diffractive optical elements with binary phase profiles for operation at 975 nm. Blazed transmission gratings with minimum features 63 nm wide were designed by using rigorous coupled-wave analysis and fabricated by direct-write e-beam lithography and reactive ion beam etching in gallium arsenide. Transmission measurements show 85% diffraction efficiency into the first order. Anti-reflection surfaces, with features 42 nm wide were also designed and fabricated.

Emissive flat panel display systems operating in full color demand higher performance at low voltages (ca. 50 - 1000 V) from cathodoluminescent (CL) phosphors than cathode ray tubes require. Hydrothermal synthesis has been suggested as a route to phosphors with improved efficiencies, lower voltage thresholds, and increased saturation power. This hypothesis was tested in europium-doped yttrium orthovanadate (YVO4:Eu), an efficient, red emitting CL phosphor. The CL efficiency of YVO4:Eu crystallized from aqueous solution at 200°C is relatively low until it is annealed. The distribution of particle sizes in the low-temperature phosphor is similar to that in material made via a solid-state route, but crystallites remain much smaller (ca. 400 angstrom) until they are annealed. These observations, along with the anomalously strong dependence of CL intensity on europium concentration, support a model in which efficiency principally depends on crystallite size. CL efficiency of both solid state and hydrothermal YVO4:Eu increases with voltage at constant power. Surface-bound electrons are likely the dominant influence on efficiency at voltages near threshold. Saturation power is independent of synthetic route. It is apparent that the CL properties of hydrothermally synthesized YVO4:Eu are essentially the same as those of YVO4:Eu produced via conventional, high-temperature routes.

A general adjoint coupled electron-photon Monte Carlo code for solving the Boltzmann-Fokker-Planck equation has recently been created. It is a modified version of ITS 3.0, a coupled electron-photon Monte Carlo code that has worldwide distribution. The applicability of the new code to radiation-interaction problems of the type found in space environments is demonstrated. © 1995 IEEE

Experiments have been conducted with a molten salt loop at Sandia National Laboratories in Albuquerque, NM to resolve issues associated with the operation of the 10MW{sub e} Solar Two Central Receiver Power Plant located near Barstow, CA. The salt loop contained two receiver panels, components such as flanges and a check valve, vortex shedding and ultrasonic flow meters, and an impedance pressure transducer. Tests were conducted on procedures for filling and thawing a panel, and assessing components and instrumentation in a molten salt environment. Four categories of experiments were conducted: (1) cold filling procedures, (2) freeze/thaw procedures, (3) component tests, and (4) instrumentation tests. Cold-panel and -piping fill experiments are described, in which the panels and piping were preheated to temperatures below the salt freezing point prior to initiating flow, to determine the feasibility of cold filling the receiver and piping. The transient thermal response was measured, and heat transfer coefficients and transient stresses were calculated from the data. Freeze/thaw experiments were conducted with the panels, in which the salt was intentionally allowed to freeze in the receiver tubes, then thawed with heliostat beams. Slow thermal cycling tests were conducted to measure both how well various designs of flanges (e.g., tapered flanges or clamp type flanges) hold a seal under thermal conditions typical of nightly shut down, and the practicality of using these flanges on high maintenance components. In addition, the flanges were thermally shocked to simulate cold starting the system. Instrumentation such as vortex shedding and ultrasonic flow meters were tested alongside each other, and compared with flow measurements from calibration tanks in the flow loop.

Switchable polarization can be significantly suppressed in ferroelectric (FE) materials by optical, thermal, and electrical processes. The thermal process can occur by either annealing the FE in a reducing environment or by heating it in air to 100 °C while impressing a bias near the switching threshold. The optical process occurs while biasing the FE near the switching threshold and illuminating with bandgap light. And the electrical suppression effect occurs by subjecting the FE to repeated polarization reversals. Using electron paramagnetic resonance, polarization-voltage measurements, and charge injection scenarios, we have been able to elucidate both electronic and ionic trapping effects that lead to a suppression in the amount of switchable polarization in FE materials. The relative roles of electronic and ionic effects in the same material can depend on the stress condition. For instance, in oxidized BaTiO3 crystals, optical and thermal suppressions occur by electronic domain pinning; electrical fatigue in the BaTiO3 crystals also appears to involve electronic charge trapping, however, it is suggested that these electronic traps are further stabilized by nearby ionic defects. In sol-gel PZT thin films with either Pt, RuO2, or La-Sr-Co-O electrodes it appears that the polarization suppression induced by electrical fatigue, a temperature/bias combination, or a light/bias combination are all primarily due to the trapping of electronic charge carriers to first order.