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The Sandia MEMS passive shock sensor : FY08 design summary

Wittwer, Jonathan W.; Baker, Michael S.; Mitchell, John A.; Epp, David S.; Clemens, Rebecca C.; Brake, M.R.W.; Walraven, Jeremy A.

This report summarizes design and modeling activities for the MEMS passive shock sensor. It provides a description of past design revisions, including the purposes and major differences between design revisions but with a focus on Revisions 4 through 7 and the work performed in fiscal year 2008 (FY08). This report is a reference for comparing different designs; it summarizes design parameters and analysis results, and identifies test structures. It also highlights some of the changes and or additions to models previously documented [Mitchell et al. 2006, Mitchell et al. 2008] such as the way uncertainty thresholds are analyzed and reported. It also includes dynamic simulation results used to investigate how positioning of hard stops may reduce vibration sensitivity.

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The Sandia MEMS Passive Shock Sensor : FY08 testing for functionality, model validation, and technology readiness

Epp, David S.; Brake, M.R.W.; Baker, Michael S.; Wittwer, Jonathan W.; Clemens, Rebecca C.; Mitchell, John A.; Walraven, Jeremy A.

This report summarizes the functional, model validation, and technology readiness testing of the Sandia MEMS Passive Shock Sensor in FY08. Functional testing of a large number of revision 4 parts showed robust and consistent performance. Model validation testing helped tune the models to match data well and identified several areas for future investigation related to high frequency sensitivity and thermal effects. Finally, technology readiness testing demonstrated the integrated elements of the sensor under realistic environments.

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The Sandia MEMS passive shock sensor : FY07 maturation activities

Mitchell, John A.; Baker, Michael S.; Blecke, Jill; Clemens, Rebecca C.; Epp, David S.; Houston, Jack E.; Walraven, Jeremy A.; Wittwer, Jonathan W.

This report describes activities conducted in FY07 to mature the MEMS passive shock sensor. The first chapter of the report provides motivation and background on activities that are described in detail in later chapters. The second chapter discusses concepts that are important for integrating the MEMS passive shock sensor into a system. Following these two introductory chapters, the report details modeling and design efforts, packaging, failure analysis and testing and validation. At the end of FY07, the MEMS passive shock sensor was at TRL 4.

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On the modeling, design and validation of two dimensional quasi-static eddy current forces in a mechanical oscillator

Mitchell, John A.; Wittwer, Jonathan W.; Epp, David S.

Damping vibrations is important in the design of some types of inertial sensing devices. One method for adding damping to a device is to use magnetic forces generated by a static magnetic field interacting with eddy currents. In this report, we develop a 2-dimensional finite element model for the analysis of quasistatic eddy currents in a thin sheet of conducting material. The model was used for design and sensitivity analyses of a novel mechanical oscillator that consists of a shuttle mass (thin sheet of conducting material) and a set of folded spring elements. The oscillator is damped through the interaction of a static magnetic field and eddy currents in the shuttle mass. Using a prototype device and Laser Dopler Velocimetry (LDV), measurements were compared to the model in a validation study using simulation based uncertainty analyses. Measurements were found to follow the trends predicted by the model.

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