Multiaxial Ductile Failure of Aluminum Alloys
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Surfaces & Coating Technologies
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American Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP
Recent experimental investigations show that most models are not able to capture the ductile behavior of metal alloys in the entire triaxiality range, especially at low triaxiality. Modelers are moving beyond stress triaxiality as the dominant indicator of material failure and developing constitutive models that incorporate shear into the evolution of the failure model. Available data that cover low triaxiality range are rare and a series of critical experiments is needed. Here, experiments of smooth thin as well as notched tubular specimens of Al6061-T651 under combined tension-torsion loading were conducted. This provides a very basic set of data for phenomenological models. A full-field deformation technique, digital image correlation (DIC), was applied to these tests to allow measurement of the field deformation, including the notched area. The microstructural features of the tested specimens were characterized to better understand the different failure mechanisms which led to ductility variation in the aluminum alloy.
This report contains the one-year feasibility study for our three-year LDRD proposal that is aimed to develop an experimental technique to measure the 3D deformation fields inside a material body. In this feasibility study, we first apply Digital Volume Correlation (DVC) algorithm to pre-existing in-situ Xray Computed Tomography (XCT) image sets with pure rigid body translation. The calculated displacement field has very large random errors and low precision that are unacceptable. Then we enhance these tomography images by setting threshold of the intensity of each slice. DVC algorithm is able to obtain accurate deformation fields from these enhanced image sets and the deformation fields are consistent with the global mechanical loading that is applied to the specimen. Through this study, we prove that the internal markers inside the pre-existing tomography images of aluminum alloy can be enhanced and are suitable for DVC to calculate the deformation field throughout the material body.
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Proposed for publication in Experimental Mechanics.
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