Publications

Abstract not provided.

Thermal spray processes involve the repeated impact of millions of discrete particles, whose melting, deformation, and coating-formation dynamics occur at microsecond timescales. The accumulated coating that evolves over minutes is comprised of complex, multiphase microstructures, and the timescale difference between the individual particle solidification and the overall coating formation represents a significant challenge for analysts attempting to simulate microstructure evolution. In order to overcome the computational burden, researchers have created rule-based models (similar to cellular automata methods) that do not directly simulate the physics of the process. Instead, the simulation is governed by a set of predefined rules, which do not capture the fine-details of the evolution, but do provide a useful approximation for the simulation of coating microstructures. Here, we introduce a new rules-based process model for microstructure formation during thermal spray processes. The model is 3D, allows for an arbitrary number of material types, and includes multiple porosity-generation mechanisms. Example results of the model for tantalum coatings are presented along with sensitivity analyses of model parameters and validation against 3D experimental data. The model's computational efficiency allows for investigations into the stochastic variation of coating microstructures, in addition to the typical process-to-structure relationships.

Abstract not provided.

The accurate construction of a surrogate model is an effective and efficient strategy for performing Uncertainty Quantification (UQ) analyses of expensive and complex engineering systems. Surrogate models are especially powerful whenever the UQ analysis requires the computation of statistics which are difficult and prohibitively expensive to obtain via a direct sampling of the model, e.g. high-order moments and probability density functions. In this paper, we discuss the construction of a polynomial chaos expansion (PCE) surrogate model for radiation transport problems for which quantities of interest are obtained via Monte Carlo simulations. In this context, it is imperative to account for the statistical variability of the simulator as well as the variability associated with the uncertain parameter inputs. More formally, in this paper we focus on understanding the impact of the Monte Carlo transport variability on the recovery of the PCE coefficients. We are able to identify the contribution of both the number of uncertain parameter samples and the number of particle histories simulated per sample in the PCE coefficient recovery. Our theoretical results indicate an accuracy improvement when using few Monte Carlo histories per random sample with respect to configurations with an equivalent computational cost. These theoretical results are numerically illustrated for a simple synthetic example and two configurations of a one-dimensional radiation transport problem in which a slab is represented by means of materials with uncertain cross sections.

Conditional Point Sampling (CoPS) is a recently developed stochastic media transport algorithm that has demonstrated a high degree of accuracy in 1-D and 3-D calculations for binary mixtures with Markovian mixing statistics. In theory, CoPS has the capacity to be accurate for material structures beyond just those with Markovian statistics. However, realizing this capability will require development of conditional probability functions (CPFs) that are based, not on explicit Markovian properties, but rather on latent properties extracted from material structures. Here, we describe a first step towards extracting these properties by developing CPFs using deep neural networks (DNNs). Our new approach lays the groundwork for enabling accurate transport on many classes of stochastic media. We train DNNs on ternary stochastic media with Markovian mixing statistics and compare their CPF predictions to those made by existing CoPS CPFs, which are derived based on Markovian mixing properties. We find that the DNN CPF predictions usually outperform the existing approximate CPF predictions, but with wider variance. In addition, even when trained on only one material volume realization, the DNN CPFs are shown to make accurate predictions on other realizations that have the same internal mixing behavior. We show that it is possible to form a useful CoPS CPF by using a DNN to extract correlation properties from realizations of stochastically mixed media, thus establishing a foundation for creating CPFs for mixtures other than those with Markovian mixing, where it may not be possible to derive an accurate analytical CPF.

Abstract not provided.