Fluid flow through fractured media is typically governed by the distribution of fracture apertures, which are in turn governed by stress. Consequently, understanding subsurface stress is critical for understanding and predicting subsurface fluid flow. Although laboratory-scale studies have established a sensitive relationship between effective stress and bulk electrical conductivity in crystalline rock, that relationship has not been extensively leveraged to monitor stress evolution at the field scale using electrical or electromagnetic geophysical monitoring approaches. In this paper we demonstrate the use time-lapse 3-dimensional (4D) electrical resistivity tomography to image perturbations in the stress field generated by pressurized borehole packers deployed during shear-stimulation attempts in a 1.25 km deep metamorphic crystalline rock formation.
Fu, Pengcheng; Schoenball, Martin; Ajo-Franklin, Jonathan B.; Chai, Chengping; Maceira, Monica; Morris, Joseph P.; Wu, Hui; Knox, Hunter; Schwering, Paul C.; White, Mark D.; Burghardt, Jeffrey A.; Strickland, Christopher E.; Johnson, Timothy C.; Vermeul, Vince R.; Sprinkle, Parker; Roberts, Benjamin; Ulrich, Craig; Guglielmi, Yves; Cook, Paul J.; Dobson, Patrick F.; Wood, Todd; Frash, Luke P.; Ingraham, Mathew D.; Pope, Joseph S.; Smith, Megan M.; Neupane, Ghanashyam; Doe, Thomas W.; Roggenthen, William M.; Horne, Roland; Singh, Ankush; Zoback, Mark D.; Wang, Herb; Condon, Kate; Ghassemi, Ahmad; Chen, Hao; Mcclure, Mark W.; Vandine, George; Blankenship, Douglas A.; Kneafsey, Timothy J.
The final version of the above article was posted prematurely on 16 July 2021, owing to a technical error. The final, corrected version of record will be made fully available at a later date.
Hamm, Susan G.; X, Arlene A.; Blankenship, Douglas A.; Boyd, Lauren W.; X, Elizabeth B.; Frone, Zachary; X, Ian H.; X, Hannah H.; X, Matthew K.; X, Alethia M.; Mckittrick, Alexis M.W.; X, Lindsey M.; X, Elisabet M.; X, Angel N.; X, Jon P.; Porse, Sean L.; X, Alexandra P.; X, George S.; X, Coryne T.; X, William V.; X, Gerry W.; X, Michael W.; X, Jeffrey W.
Geothermal energy can provide answers to many of America’s essential energy questions. The United States has tremendous geothermal resources, as illustrated by the results of the DOE GeoVision analysis, but technical and non-technical barriers have historically stood in the way of widespread deployment of geothermal energy. The U.S. Department of Energy’s Geothermal Technologies Office within the Office of Energy Efficiency and Renewable Energy has invested more than $470 million in research and development (R&D) since 2015 to meet its three strategic goals: (1) unlock the potential of enhanced geothermal systems, (2) advance technologies to increase geothermal energy on the U.S. electricity grid, and (3) support R&D to expand geothermal energy opportunities throughout the United States. Here, we describe many of those R&D initiatives and outlines future directions in geothermal research.
Enhanced Geothermal Systems could provide a substantial contribution to the global energy demand if their implementation could overcome inherent challenges. Examples are insufficient created permeability, early thermal breakthrough, and unacceptable induced seismicity. Here we report on the seismic response of a mesoscale hydraulic fracturing experiment performed at 1.5‐km depth at the Sanford Underground Research Facility. We have measured the seismic activity by utilizing a 100‐kHz, continuous seismic monitoring system deployed in six 60‐m length monitoring boreholes surrounding the experimental domain in 3‐D. The achieved location uncertainty was on the order of 1 m and limited by the signal‐to‐noise ratio of detected events. These uncertainties were corroborated by detections of fracture intersections at the monitoring boreholes. Three intervals of the dedicated injection borehole were hydraulically stimulated by water injection at pressures up to 33 MPa and flow rates up to 5 L/min. We located 1,933 seismic events during several injection periods. The recorded seismicity delineates a complex fracture network comprised of multistrand hydraulic fractures and shear‐reactivated, preexisting planes of weakness that grew unilaterally from the point of initiation. We find that heterogeneity of stress dictates the seismic outcome of hydraulic stimulations, even when relying on theoretically well‐behaved hydraulic fractures. Once hydraulic fractures intersected boreholes, the boreholes acted as a pressure relief and fracture propagation ceased. In order to create an efficient subsurface heat exchanger, production boreholes should not be drilled before the end of hydraulic stimulations.
Natural gas storage facilities are a critical component of our energy supply and distribution chain, allowing elasticity in gas supply to accommodate daily to seasonal demand fluctuations. As has been made evident by the recent Aliso Canyon Gas Storage facility incident, a loss of well integrity may result in significant consequences, including the prolonged shutdown of an entire facility. The Aliso Canyon gas well blowout emitted approximately 100,000 tonnes of natural gas (mostly methane) over 4 months and displaced thousands of nearby residents from their homes. The high visibility of the event has led to increased scrutiny of the safety of natural gas storage at the Aliso Canyon facility, led to questions about energy reliability, and raised broader concerns for natural gas storage integrity throughout the country.
The 2015-2016 Aliso Canyon/Porter Ranch natural gas well blowout emitted approximately 100,000 tonnes of natural gas (mostly methane, CH4) over four months. The blowout impacted thousands of nearby residents, who were displaced from their homes. The high visibility of the event has led to increased scrutiny of the safety of natural gas storage at the Aliso Canyon facility, as well as broader concern for natural gas storage integrity throughout the country. This report presents the findings of the DOE National Laboratories Well Integrity Work Group efforts in the four tasks. In addition to documenting the work of the Work Group, this report presents high priority recommendations to improve well integrity and reduce the likelihood and consequences of subsurface natural gas leaks.
The Department of Energy (DOE) Frontier Observatory for Research in Geothermal Energy (FORGE) is to be a dedicated site where the subsurface scientific and engineering community can develop, test, and improve technologies and techniques for the creation of cost-effective and sustainable enhanced geothermal systems (EGS) in a controlled, ideal environment. The establishment of FORGE will facilitate development of an understanding of the key mechanisms controlling a successful EGS. Execution of FORGE is occurring in three phases with five distinct sub-phases (1, 2A, 2B, 2C, and 3). This report focuses on Phase 1 activities.
The Department of Energy (DOE) Frontier Observatory for Research in Geothermal Energy (FORGE) is to be a dedicated site where the subsurface scientific and engineering community can develop, test, and improve technologies and techniques for the creation of cost-effective and sustainable enhanced geothermal systems (EGS) in a controlled, ideal environment. The establishment of FORGE will facilitate development of an understanding of the key mechanisms controlling a successful EGS. Execution of FORGE is occurring in three phases with five distinct sub-phases (1, 2A, 2B, 2C, and 3). This report focuses on Phase 1 activities. During Phase 1, critical technical and logistical tasks necessary to demonstrate the viability of the Fallon FORGE Project site were completed and the commitment and capability of the Fallon FORGE team to execute FORGE was demonstrated. As part of Phase 1, the Fallon FORGE Team provided an assessment of available relevant data and integrated these geologic and geophysical data to develop a conceptual 3-D geologic model of the proposed test location. Additionally, the team prepared relevant operational plans for full FORGE implementation, provided relevant site data to the science and engineering community, engaged in outreach and communications with interested stakeholders, and performed a review of the environmental and permitting activities needed to allow FORGE to progress through Phase 3. The results of these activities are provided as Appendices to this report. The Fallon FORGE Team is diverse, with deep roots in geothermal science and engineering. The institutions and key personnel that comprise the Fallon FORGE Team provide a breadth of geoscience and geoengineering capabilities, a strong and productive history in geothermal research and applications, and the capability and experience to manage projects with the complexity anticipated for FORGE. Fallon FORGE Team members include the U.S. Navy, Ormat Nevada Inc., Sandia National Laboratories (SNL), Lawrence Berkeley National Laboratory (LBNL), the United States Geological Survey (USGS), the University of Nevada, Reno (UNR), GeothermEx/Schlumberger (GeothelinEx), and Itasca Consulting Group (Itasca). The site owners (through direct land ownership or via applicable permits)—the U.S. Navy and Ormat Nevada Inc.—are deeply committed to expanding the development of geothermal resources and are fully supportive of FORGE operations taking place on their lands.
The dynamic stability of deep drillstrings is challenged by an inability to impart controllability with ever-changing conditions introduced by geology, depth, structural dynamic properties and operating conditions. A multi-organizational LDRD project team at Sandia National Laboratories successfully demonstrated advanced technologies for mitigating drillstring vibrations to improve the reliability of drilling systems used for construction of deep, high-value wells. Using computational modeling and dynamic substructuring techniques, the benefit of controllable actuators at discrete locations in the drillstring is determined. Prototype downhole tools were developed and evaluated in laboratory test fixtures simulating the structural dynamic response of a deep drillstring. A laboratory-based drilling applicability demonstration was conducted to demonstrate the benefit available from deployment of an autonomous, downhole tool with self-actuation capabilities in response to the dynamic response of the host drillstring. A concept is presented for a prototype drilling tool based upon the technical advances. The technology described herein is the subject of U.S. Patent Application No. 62219481, entitled "DRILLING SYSTEM VIBRATION SUPPRESSION SYSTEMS AND METHODS", filed September 16, 2015.
This study evaluates the degradation of six different elastomeric polymers used for O-rings: EPDM, FEPM, type I- and II-FKM, FFKM, and FSR, in five different simulated geothermal environments at 300°C: 1) non-aerated steam/cooling cycles, 2) aerated steam/cooling cycles, 3) water-based drilling fluid, 4) CO2-rich geo-brine fluid, and, 5) heat-cool water quenching cycles. The factors assessed included the extent of oxidation, changes in thermal behavior, micro-defects, permeation of ionic species from the test environments into the O-rings, silicate-related scale-deposition, and changes in the O-rings' elastic modulus. The reliability of the O-rings to maintain their integrity depended on the elastomeric polymer composition and the exposure environment. FSR disintegrated while EPDM was oxidized only to some degree in all the environments, FKM withstood heat-water quenching but underwent chemical degradation, FEPM survived in all the environments with the exception of heat-water quenching where it underwent severe oxidation-induced degradation, and FFKM displayed outstanding compatibility with all the tested environments. This paper discusses the degradation mechanisms of the polymers under the aforementioned conditions.
This paper aims to evaluate the survival of O-rings made with six different elastomeric polymers, EPDM, type I- and II-FKM, FEPM, FFKM, and FSR, in five different simulated geothermal environments at 300°C. It further defines the relative strengths and weaknesses of the materials in each environment. The environments tested were: 1) non-aerated steam-cooling cycles, 2) aerated steam-cooling cycles, 3) water-based drilling fluid, 4) CO2-rich geo-brine fluid, and, 5) heat-cool water quenching cycles. Following exposure, the extent of oxidation, oxidationinduced degradation, thermal behaviors, micro-defects, permeation depths of ionic species present in environments throughout the O-ring, silicate-related scale-deposition, and changes in mechanical properties were assessed.
Sandia National Laboratories (Sandia) has a long history in developing compact, mobile, very high-speed drilling systems and this technology could be applied to increasing the rate at which boreholes are drilled during a mine accident response. The present study reviews current technical approaches, primarily based on technology developed under other programs, analyzes mine rescue specific requirements to develop a conceptual mine rescue drilling approach, and finally, proposes development of a phased mine rescue drilling system (MRDS) that accomplishes (1) development of rapid drilling MRDS equipment; (2) structuring improved web communication through the Mine Safety & Health Administration (MSHA) web site; (3) development of an improved protocol for employment of existing drilling technology in emergencies; (4) deployment of advanced technologies to complement mine rescue drilling operations during emergency events; and (5) preliminary discussion of potential future technology development of specialized MRDS equipment. This phased approach allows for rapid fielding of a basic system for improved rescue drilling, with the ability to improve the system over time at a reasonable cost.
Bottom hole assembly (BHA) designs were assessed in field trials for their ability to achieve critical low inclination requirements, while simultaneously enabling high drill rates. Because angle has historically been controlled by reducing weight on bit (WOB), these are often competing priorities. The use of real time surveillance of mechanical specific energy (MSE) provided unique insights into the bit dysfunction that occurs with many practices used to control angle. These quantitative insights supported the development of BHA and operating practices that maintained low angle while also achieving major gains in drilling performance. The McGinness Hills field in Lander County Nevada is a geothermal operation with wells drilled in hard metamorphic and crystalline formations. Wellbore inclinations must be maintained below 2.0 degrees in the critical 20 inch interval in order to allow use of lineshaft pumps, which is challenging in the required hole sizes and rock hardness. Formation strengths are similar to petroleum operations in the Rockies and West Texas. Pendulum and packed-hole assemblies were tested, and straight motors and slick assemblies were used for corrections. Well build rates were assumed to be controlled by the three-point curvature in the lower assembly and stabilizer placement was modified to control this curvature. The effectiveness of the curvature control as WOB was increased was evaluated from inclination measurements. Real time MSE analysis was used to manage bit operating performance and to determine the root causes of bit dysfunction. The results demonstrated that packed-hole assemblies could be designed that controlled inclination while enabling 2-3 times higher WOB, and that the use of pendulum assemblies should be eliminated. Packed assemblies drilled 87% faster. The increased WOB resulted in higher drill rates, major reduction in whirl and extended bit life, which are equally important performance objectives in hard rock drilling. The use of MSE surveillance allowed the physical processes to be understood deterministically, so that the philosophical design principles can be applied in other petroleum and geothermal operations.
Bottom hole assembly (BHA) designs were assessed in field trials for their ability to achieve critical low inclination requirements, while simultaneously enabling high drill rates. Because angle has historically been controlled by reducing weight on bit (WOB), these are often competing priorities. The use of real time surveillance of mechanical specific energy (MSE) provided unique insights into the bit dysfunction that occurs with many practices used to control angle. These quantitative insights supported the development of BHA and operating practices that maintained low angle while also achieving major gains in drilling performance. The McGinness Hills field in Lander County Nevada is a geothermal operation with wells drilled in hard metamorphic and crystalline formations. Wellbore inclinations must be maintained below 2.0 degrees in the critical 20 inch interval in order to allow use of lineshaft pumps, which is challenging in the required hole sizes and rock hardness. Formation strengths are similar to petroleum operations in the Rockies and West Texas. Pendulum and packed-hole assemblies were tested, and straight motors and slick assemblies were used for corrections. Well build rates were assumed to be controlled by the three-point curvature in the lower assembly and stabilizer placement was modified to control this curvature. The effectiveness of the curvature control as WOB was increased was evaluated from inclination measurements. Real time MSE analysis was used to manage bit operating performance and to determine the root causes of bit dysfunction. The results demonstrated that packed-hole assemblies could be designed that controlled inclination while enabling 2-3 times higher WOB, and that the use of pendulum assemblies should be eliminated. Packed assemblies drilled 87% faster. The increased WOB resulted in higher drill rates, major reduction in whirl and extended bit life, which are equally important performance objectives in hard rock drilling. The use of MSE surveillance allowed the physical processes to be understood deterministically, so that the philosophical design principles can be applied in other petroleum and geothermal operations.
This Handbook is a description of the complex process that comprises drilling a geothermal well. The focus of the detailed Chapters covering various aspects of the process (casing design, cementing, logging and instrumentation, etc) is on techniques and hardware that have proven successful in geothermal reservoirs around the world. The Handbook will eventually be linked to the GIA web site, with the hope and expectation that it can be continually updated as new methods are demonstrated or proven.
This report documents work performed in the second phase of the Diagnostics While-Drilling (DWD) project in which a high-temperature (HT) version of the phase 1 low-temperature (LT) proof-of-concept (POC) DWD tool was built and tested. Descriptions of the design, fabrication and field testing of the HT tool are provided.
A series of field tests sponsored by Sandia National Laboratories has simultaneously demonstrated the hard-rock drilling performance of different industry-supplied drag bits as well as Sandia's new Diagnostics-While-Drilling (DWD) system, which features a novel downhole tool that monitors dynamic conditions in close proximity to the bit. Drilling with both conventional and advanced ("best effort") drag bits was conducted at the GTI Catoosa Test Facility (near Tulsa, OK) in a well-characterized lithologic column that features an extended hard-rock interval of Mississippi limestone above a layer of highly abrasive Misener sandstone and an underlying section of hard Arbuckle dolomite. Output from the DWD system was closely observed during drilling and was used to make real-time decisions for adjusting the drilling parameters. This paper summarizes penetration rate and damage results for the various drag bits, shows representative DWD display data, and illustrates the application of these data for optimizing drilling performance and avoiding trouble.