Publications

Extensive surface pressure measurements were obtained on a hypersonic vehicle configuration at Mach 8 for the purpose of computational fluid dynamics code validation. Experiments were conducted in the Sandia National Laboratories hypersonic wind tunnel. All measurements were made for laminar flow conditions at a Reynolds number (based on model length) of 1.81 x 106 and perfect gas conditions. The basic vehicle configuration is a spherically blunted, 10° half-angle cone, with a slice parallel to the axis of the vehicle. Flaps of varying angle (10, 20, and 30°) could be attached to the aft portion of the slice. Surface pressure measurements at 96 locations on the body surface were obtained for angles of attack from -10 to +18° and for various roll angles. All three deflected flap angles produced separated flow on the sliced portion of the body in front of the flap. Because of the three-dimensional expansion over the slice, the separated flow on the slice and flap was also highly threedimensional. The results of the present experiment provide extensive surface pressure measurements for the validation of computational fluid dynamics codes for separated flow caused by an embedded shock wave.

An experimental investigation into active control of bending vibrations in thick plate-like structural elements is described. This work is motivated by vibration problems encountered in manufacturing processes that require greater control authority than is available from conventional surface mounted PZT patches or PVDF films. The focus of this experiment is a surrogate photolithography platen in which PZT stacks are mounted in cutouts on the platen top surface. These actuators provide significant vibration control authority by generating moments in the platen through their compressive loads. A Positive Position Feedback control law is used to significantly augment the damping in the first two bending modes. The implications of the experimental results for photolithography machines are discussed.

The Federal Aviation Administration Technical Center (FAATC) has initiated several research projects to assess the structural integrity of the aging commercial aircraft fleet. One area of research involves the understanding of a phenomenon known as “Widespread Fatigue Damage” or WFD, which refers to a type of multiple element cracking that degrades the damage tolerance capability of an aircraft structure. Research on WFD has been performed both experimentally and analytically including finite element modeling of fuselage lap splice joints by the Volpe Center. Fuselage pressurization tests have also been conducted at the FAA's Airworthiness Assurance NDI Validation Center (AANC) to obtain strain gage data from select locations on the FAA/AANC 737 Transport Aircraft Test Bed. One-hundred strain channels were used to monitor five different lap splice bays including the fuselage skin and substructure elements. These test results have been used to evaluate the accuracy of the analytical models and to support general aircraft analysis efforts. This paper documents the strain fields measured during the AANC tests and successfully correlates the results with analytical predictions.

A high-electrooptic-efficiency Mach-Zehnder intensity modulator is demonstrated with a bandwidth exceeding 40 GHZ. The 1 mm-long modulator has a switching voltage comparable to undoped semiconductor designs of much greater length.

We present the design and experimental verification of a Tapered-Rib Adiabatic-Following Fiber Coupler (TRAFFiC). This device is a monolithically integratable structure fabricated in AlGaAs designed to increase the coupling efficiency of conventional optical fibers to tightly confined semiconductor waveguide devices. This approach offers the possibility of significantly reducing fiber butt coupling losses from the typical values of 7 to 10 dB to values of 0.5 to 3 dB. This long-standing packaging problem is one of the major impediments to the widespread acceptance of semiconductor-based optoelectronics. Moreover, the design can be implemented with minimal increase in fabrication complexity since it uses only epitaxial growth, lithography and etching.

A strategy is presented to develop computationally efficient models for a class of structures containing nonlinearities. Those structures are ones for which the predominant nonlinearity is in the interfaces of linear subsystems. In those cases, one hopes to achieve low order models for the linear subsystems coupled with simplistic models for the interfaces. The theme of this paper is that of deducing the properties of the nonlinear interfaces by examining the properties of the full nonlinear structure in light of the known properties of the linear subsystems. Situations where such problems arise include those where the nonlinearity derives from sliding friction or stick-slip friction. Those conditions can seriously compromise system performance if not addressed adequately, occasionally leading to either sloppy control or complete loss of stability. It is the problem of identifying those nonlinear subsystems that is addressed here.

Mode-locked semiconductor lasers have drawn considerable attention as compact, reliable, and relatively inexpensive sources of short optical pulses. Advances in the design of such lasers have resulted in vast improvements in pulsewidth and noise performance, at a very wide range of repetition rates. An attractive application for these lasers would be to serve as alternatives for large benchtop laser systems such as dye lasers and solid-state lasers. However, mode- locked semiconductor lasers have not yet approached the performance of such systems in terms of output power. Different techniques for overcoming the problem of low output power from mode-locked semiconductor lasers are discussed. Flared and arrayed lasers have been used successfully to increase the pulse saturation energy limit by increasing the gain cross section. Further improvements have been achieved by use of the MOPA configuration, which utilizes a flared semiconductor amplifier stage to amplify pulses to energies of 120 pJ and peak powers of nearly 30 W.

The knowledge gained from the observations and simulations of the impact of comet Shoemaker-Levy 9 (SL9) with Jupiter has led us to consider the threat of impact-generated plumes to satellites in low-Earth orbit (LEO). Preliminary simulations suggest that impacts of a size that recur about once per century on Earth generate plumes that rise to nearly 1000 km over an area thousands of km in diameter. Interacting plumes from multiple impacts rise to higher altitudes. Detailed modeling of such plumes is needed to quantify this threat to satellites in LEO. Careful observations of high-energy atmospheric entry events using both satellite and ground-based instruments would provide validation for these computational models. © 1996 American Society of Civil Engineers.

Thermal expansion measurements were conducted as a function of confining pressure on welded specimens of Topopah Spring Member tuff recovered from borehole USW SD-12 at Yucca Mountain, NV, Each specimen was tested at confining pressures between 1 and 30 MPa over a nominal temperature range of 25 to 250 °C. On several specimens, the higher confining pressure thermal cycles were performed first to inhibit thermal effects, such as cracking, that occur at lower confining pressures in other rock types. The coefficient of thermal expansion for welded tuff increases with temperature. At temperatures below 100 °C the mean coefficient of thermal expansion range from 7.7 to 10.8 x 10-6 °C-1. As temperatures approach 250 °C, the thermal expansions increase markedly to values of 14.2 to 20.6 x 10-6 °C-1. The effect of confining pressure on thermal expansion for tuff is small.

This paper discusses ongoing work to develop structural health monitoring techniques for composite aerospace structures such as aircraft control surfaces, fuselage sections or repairs, and reusable launch vehicle fuel tanks. The overall project is divided into four tasks: operational evaluation, diagnostic measurements, information condensation, and damage detection. Five composite plates were constructed to study delaminations, disbonds, and fluid retention issues as the initial step in creating an operational system. These two foot by two foot plates were graphite-epoxy with nomex honeycomb cores. The diagnostic measurements are composed of modal tests with a scanning laser vibrometer at over 500 scan points per plate covering the frequency range up to 2000 Hz. This data has been reduced into experimental dynamic-response matrices using a generic software package developed at the University of Colorado at Boulder. The continuing effort will entail performing a series of damage identification studies to detect, localize, and determine the extent of the damage. This work is providing understanding and algorithm development for a global NDE technique for composite aerospace structures.

During the past two years significant performance advances have been achieved in selectively oxidized vertical-cavity surface emitting lasers (VCSELs), many of which have established overall benchmark records for semiconductor lasers. These oxidized VCSEL structures leverage the high oxidation selectivity of Al(Ga)As and the capability of forming buried oxide layers within the epilayers of the laser. This paper reviews the advances made in device fabrication, structure and performance of selectively oxidized VCSELs.

Sealing fractures in nuclear waste repositories concerns all programs investigating deep burial as a means of disposal. Because the most likely mechanism for contaminant migration is by dissolution and movement through groundwater, sealing programs are seeking low-viscosity sealants that are chemically, min-eralogically, and physically compatible with their host. This paper presents the results of collaborative work directed by Sandia National Laboratories (SNL) and supported by Whitesell Laboratories (WL), operated by Atomic Energy of Canada, Ltd. The work was undertaken in support of the Waste Isolation Pilot Plant (WIPP). This effort addresses the technology associated with long-term isolation of nuclear waste in a natural salt medium. The work presented is part of the WIPP plugging and sealing program, specifically the development and optimization of an ultrafine cementitious grout that can be injected to lower excessive, strain-induced hydraulic conductivity in the fractured rock termed the Distributed Rock Zone (DRZ) surrounding underground excavations. Innovative equipment and procedures employed in the laboratory produced a usable cement-based grout; 90% of the particles are smaller than 10 microns and the average size is 4 microns (Ahrens et al., 1996). The process involved simultaneous wet pulverization and mixing. The grout was used for a successful in situ test underground at the WIPP. Injection of grout sealed microfractures as small as 8 microns and lowered the gas transmissivity of the DRZ by up to three orders of magnitude. Following the WIPP test, additional work produced an improved version of the grout containing particles 90% smaller than 6 microns and averaging 2 microns. This grout can be produced in a dry form ready to mix.

Synthetic Aperture Radar (SAR) has been proven an effective sensor in a wide variety of applications. Many of these uses require transmission and/or processing of the image data in a lossless manner. With the current state of SAR technology, the amount of data contained in a single image may be massive, whether the application requires the entire complex image or magnitude data only. In either case, some type of compression may be required to losslessly transmit this data in a given bandwidth or store it in a reasonable volume. This paper provides the results of applying several lossless compression schemes to SAR imagery.

In this paper, a damage mechanics mcxlel is described for determining progressive damage process of unidirectional graphite/epoxy composite plates containing a central hole subjected to off-axis uniaxial tension. The inelastic behavior of these composite materials is attributed to the irreversible thermcxlynamics processes involving energy dissipation and stiffness variation caused by damage initiation and accumulation. The mechanical response of the composites is investigated by using a nonlinear finite element procedure fotmulated with a set of damage coupled constitutive equations. Separate damage criteria are derived for fiber failure and for matrix or fiber/matrix interaction failure in unidirectional composites. Validation of the damage mcxlel is achieved by comparing the numerical prediction and experimental data obtained from Moire interferometry technique. It has been found that failure of the composite material near the hole region takes the form of an extensive damage zone. The macrocrack initiates at the material point near the hole boundary with high damage value and propagates along the direction of damage zone extension. Preliminary results indicate that the proposed damage mcxlel is an effective methcxl of studying progressive failure behavior of unidirectional composite laminates containing a circular hole and can be readily extended to examine the damage response of composite structures.

We present results using near-infrared (NIR) cameras to study emission. characteristics of common defect classes for integrated circuits (ICs). The cameras are based on a liquid nitrogen cooled HgCdTe imaging array with high quantum efficiency and very low read noise. The array was developed for infrared astronomy and has high quantum efficiency in the wavelength range from 0.8 to 2.5 µn. For comparison, the same set of samples used to characterize the performance of the NIR camera were studied using a non-intensified, liquid-nitrogen-cooled, slow scan CCD camera (with a spectral range from 400-1100 nm). Our results show that the NIR camera images all of the defect classes studied here with much shorter integration times than the cooled CCD, suggesting that photon emission beyond 1 µm is significantly stronger than at shorter wavelengths.

Fluorescent microthermal imaging (FMI) involves coating a sample surface with a thin fluorescent film that, upon exposure to UV light source, emits temperature-dependent fluorescence [1-7]. The principle behind FMI was thoroughly reviewed at the ISTFA in 1994 [8, 9]. In two recent publications [10,11], we identified several factors in film preparation and data processing that dramatically improved the thermal resolution and sensitivity of FMI. These factors include signal averaging, the use of base mixture films, film stabilization and film curing. These findings significantly enhance the capability of FMI as a failure analysis tool. In this paper, we show several examples that use FMI to quickly localize heat-generating defects ("hot spots"). When used with other failure analysis techniques such as focused ion beam (FIB) cross sectioning and scanning electron microscope (SEM) imaging, we demonstrate that FMI is a powerful tool to efficiently identify the root cause of failures in complex ICs. In addition to defect localization, we use a failing IC to determine the sensitivity of FMI (i.e., the lowest power that can be detected) in an ideal situation where the defects are very localized and near the surface.

A new method of signature analysis is presented and explained. This method of signature analysis can be based on either experiential knowledge of failure analysis, observed data, or a combination of both. The method can also be used on low numbers of failures or even single failures. It uses the Dempster-Shafer theory to calculate failure mechanism confidence. The model is developed in the paper and an example is given for its use.

A Monte Carlo procedure for the construction of complementary cumulative distribution functions (CCDFs) for comparison with the U.S. Environmental Protection Agency (EPA) release limits for radioactive waste disposal (40 CFR 191, Subpart B) is described and illustrated with results from a recent performance assessment (PA) for the Waste Isolation Pilot Plant (WIPP). The Monte Carlo procedure produces CCDF estimates similar to those obtained with importance sampling in several recent PAs for the WIPP. The advantages of the Monte Carlo procedure over importance sampling include increased resolution in the calculation of probabilities for complex scenarios involving drilling intrusions and better use of the necessarily limited number of mechanistic calculations that underlie CCDF construction.

Low dielectric constant insulating films, such as SiO2 and fluorine doped SiOx, are an important class of materials in semiconductor manufacturing. Evaluation of a new process to grow low temperature SiOxFy films using an electron cyclotron resonance plasma (ECR) was done. Ion beam analysis techniques were used to characterize the compositions of the insulating films and correlate this with their physical and electrical properties. Since Si, O, F and H are of primary interest in these films, three different techniques were utilized in order to get a more thorough analysis. 2.8 MeV He Rutherford Backscattering Spectrometery (RBS) revealed the Si and O content, but because of the low fluorine concentrations (2-10 at.%) RBS proved difficult for analysis of the F content. Instead, Nuclear Reaction Analysis (NRA), which used 872 keV protons in the 19F(p, αγ)16O reaction, was employed. Finally, 30 MeV Si Elastic Recoil Detection (ERD) was used to obtain the H concentration and supplement the O analysis. The dielectric constant decreased from ε = 4 to ε = 3.55 as the F concentration increased from 0 to 10%.

The fluorescent microthermal imaging technique (FMI) involves coating a sample surface with an inorganic-based thin film that, upon exposure to UV light, emits temperature-dependent fluorescence [1-8]. FMI offers the ability to create thermal maps of integrated circuits with a thermal resolution theoretically limited to 1 m°C and a spatial resolution which is diffraction-limited to 0.3 μm. Even though the fluorescent microthermal imaging (FMI) technique has been around for more than a decade, many factors that can significantly affect the thermal image quality have not been systematically studied and characterized. After a brief review of FMI theory, we will present our recent results demonstrating for the first time three important factors that have a dramatic impact on the thermal quality and sensitivity of FMI. First, the limitations imparted by photon shot noise and improvement in the signal-to-noise ratio realized through signal averaging will be discussed. Second, ultraviolet bleaching, an unavoidable problem with FMI as it currently is performed, will be characterized to identify ways to minimize its effect. Finally, the impact of film dilution on thermal sensitivity will be discussed.

The complexation of neptunium(V), Np(V), with the acetate anion. Ac-, was measured in sodium chloride media to high concentration using an extraction technique. The data were interpreted using the thermodynamic formalism of Pitzer, which is valid to high electrolyte concentrations. A consistent model for the deprotonation constants of acetic acid in NaCl and NaClO4 media was developed. For the concentrations of acetate expected in a waste repository, only the neutral complex NpO2Ac(aq) was important in describing the interactions between the neptunyl ion and acetate. The thermodynamic stability constant β1010 for the reaction NpO2+ + Ac- ↔ NpO2Ac was calculated to be 1.46±0.22. This weak complexing behavior between the neptunyl ion and acetate indicates that acetate will not significantly enhance dissolved Np(V) concentrations in ground waters associated with nuclear waste repositories that may contain acetate.

The paper describes New Ventures, a new initiative at Sandia National Laboratories that encourages the creation of new businesses based on laboratory technology as a timely, efficient means of technology transfer. Sandia's New Ventures program has shown that a dedicated effort can produce significant results. In the three years prior to this program's launch, just two ventures per year on average were created based on laboratory technology. By comparison, the New Ventures program has enabled 20 new ventures in its first nine months of full operation. Our experience has yielded several lessons: • most ventures result from Sandia entrepreneurs, from technologies that are well matched to market needs, and from laboratory projects that are ready for production; • Entrepreneurship issues are tremendously complex, requiring policy changes to reduce risk, manage intellectual property and licensing determinations, plan for potential conflicts of interest, and tailor other strategies; • A new ventures program must advocate these policy changes, assist entrepreneurs, put significant effort into matching outside companies to inside technologies, and identify lab projects ready for manufacture; • Connection to the local business community is vital to good commercialization matches and to the development of Sandia entrepreneurs; • Lab employees are far more interested in pursuing Technology Transfer Leaves of Absence than anticipated.

A new inorganic ion exchange material, called SNL-1, has been prepared at Sandia National Laboratories. Development samples of SNL-1 have been determined to have high selectivity for the adsorption of Sr from highly acidic solutions (1 M HNO3). This paper presents results obtained for the material in batch ion exchange tests conducted at various solution pH values and in the presence of a number of competing cations. Results from a continuous flow column ion exchange experiment are also presented.

Reported is the result of an experimental investigation of fire-induced response of a 96 kg/m3 closed cell rigid polyurethane foam. The specimen is 0.37 m in diameter, and 152 mm thick, placed in a cylindrical test vessel. The fire condition is simulated by heating the bottom of the test vessel to 1283 K using a radiant heat source. Real-time x-ray shows that the degradation process involves the progression of a charring front into the virgin material. The charred region has a regular and graded structure consisting of a packed bubble outer layer and successive layers of thin shells. The layer-to-layer permeability appears to be poor. There are indications that gas vents laterally. The shell-like structure might be the result of lateral venting. Although the foam degradation process is quite complicated, the in-depth temperature responses in the uncharred foam appear to be consistent with steady state ablation. The measured temperature responses are well represented by the exponential distribution for steady state ablation. An estimate of the thermal diffusivity of the foam is obtained from the ablation model. The experiment is part of a more comprehensive program to develop material response models of foams and encapsulants.

For flame spread over solid materials, there has traditionally been a large technology gap between fundamental combustion research and the somewhat simplistic approaches used for practical, real-world applications. Recent advances in computational hardware and computational fluid dynamics (CFD)-based software have led to the development of fire field models. These models, when used in conjunction with material burning models, have the potential to bridge the gap between research and application by implementing physics-based engineering models in a transient, multi-dimensional tool. This paper discusses the coupling that is necessary between fire field models and burning material models for the simulation of solid material fires. Fire field models are capable of providing detailed information about the local fire environment. This information serves as an input to the solid material combustion submodel, which subsequently calculates the impact of the fire environment on the material. The response of the solid material (in terms of thermal response, decomposition, charring, and off-gassing) is then fed back into the field model as a source of mass, momentum and energy. The critical parameters which must be passed between the field model and the material burning model have been identified. Many computational issues must be addressed when developing such an interface. Some examples include the ability to track multiple fuels and species, local ignition criteria, and the need to use local grid refinement over the burning material of interest.