Publications

A new waveguide is designed using a cut-off slab waveguide for fabrication of single-mode rib optical waveguides with mesa isolation. These waveguides are easy to fabricate and offer crosstalk performance perhaps better than BH waveguides.

Developing the ability to recognize a landmark from a visual image of a robot`s current location is a fundamental problem in robotics. The authors consider the problem of PAC-learning the concept class of geometric patterns where the target geometric pattern is a configuration of k points in the real line. Each instance is a configuration of n points on the real line, where it is labeled according to whether or not it visually resembles the target pattern. They relate the concept class of geometric patterns to the landmark recognition problem and then present a polynomial-time algorithm that PAC-learns the class of one-dimensional geometric patterns when the negative examples are corrupted by a large amount of random misclassification noise.

A series of experiment were conducted to study the influence of electrode geometry on the prebreakdown (and breakdown) characteristics of high resistivity ({rho} > 30 k{Omega}-cm), p-type Si wafers under quasi-uniform and non-uniform electric field configurations. In the quasi-uniform field configuration, the 1mm thick Si wafer was mounted between the slots of two plane parallel stainless steel disc electrodes (parallel), while the non-uniform field was obtained by mounting the wafer between two pillar-type electrodes with a hemispherical tip (pillar). The main objective of the above investigation was to verify if the uniform field configuration under a parallel system has a positive influence by reducing the field enhancement at the contact region, as opposed to the definite field enhancement present in the case of the non-uniform pillar system. Also, it was proposed to study the effect of the contact profile on the field distribution over the wafer surface and hence its influence on the high-field performance of the Si wafers.

The current baseline plan for RH TRU (remote-handled transuranic) waste disposal is to package the waste in special canisters for emplacement in the walls of the waste disposal rooms at the Waste Isolation Pilot Plant (WIPP). The RH waste must be emplaced before the disposal rooms are filled by contact-handled waste. Issues which must be resolved for this plan to be successful include: (1) construction of RH waste preparation and packaging facilities at large-quantity sites; (2) finding methods to get small-quantity site RH waste packaged and certified for disposal; (3) developing transportation systems and characterization facilities for RH TRU waste; (4) meeting lag storage needs; and (5) gaining public acceptance for the RH TRU waste program. Failure to resolve these issues in time to permit disposal according to the WIPP baseline plan will force either modification to the plan, or disposal or long-term storage of RH TRU waste at non-WIPP sites. The recommended strategy is to recognize, and take the needed actions to resolve, the open issues preventing disposal of RH TRU waste at WIPP on schedule. It is also recommended that the baseline plan be upgraded by adopting enhancements such as revised canister emplacement strategies and a more flexible waste transport system.

Sandia National Laboratories manages the US Department of Energy program for slimhole drilling. The principal objective of this program is to expand proven geothermal reserves through increased exploration, made possible by lower-cost slimhole drilling. For this to be a valid exploration method, however, it is necessary to demonstrate that slimholes yield enough data to evaluate a geothermal reservoir, and that is the focus of Sandia`s current research. Sandia negotiated an agreement with Far West Capital, which operates the Steamboat Hills geothermal field, to drill and test an exploratory slimhole on their lease. The principal objectives for the slimhole were development of slimhole testing methods, comparison of slimhole data with that from adjacent production-size wells, and definition of possible higher-temperature production zones lying deeper than the existing wells.

Emphasis on the human-to-aircraft interface has magnified in importance as the performance envelope of today`s aircraft has continued to expand. A major problem is that there has been a corresponding increase in the need for better fitting protection equipment and unfortunately it has become increasingly difficult for aircrew members to find equipment that will provide this level of fit. While protection equipment has, historically had poor fit characteristics, the issue has grown tremendously with the recent increase in the numbers of minorities and women. Fundamental to this problem are the archaic methods for sizing individual equipment and the methods for establishing a sizing system. This paper documents recent investigations by the author into developing new methods to overcome these problems. Research centered on the development of a new statistically based method for describing form and the application of fuzzy clustering using the new shape descriptors. A sizing system was developed from the application of the research, prototype masks were constructed and the hardware tested under flight conditions.

Internal corrosion in semiconductor gas delivery systems may lead to increased particle counts in downstream fabrication tools and to catastrophic failure of the delivery system itself. The problem is particularly acute since, once the corrosion begins, it becomes a moisture reservoir to further damage the system. To keep gas systems as moisture free as possible semiconductor manufacturers employ drying filters, usually located just after the source of the process gas. Even so, the piping for corrosive gases may need to be rebuilt every few years. Careful monitoring of the moisture in the process gases can provide valuable information about the state of the gas handling system and its effect on the process integrity. Presently there are several technologies costing $50K or less that are capable of detecting trace water vapor as low as 50 ppb in N{sub 2}. However, no one type of instrument has achieved universal acceptance. In particular, all have limited compatibility with corrosive gases such as HCl and HBr. The goal of this project is to develop an in-line instrument based on infrared spectroscopy for this purpose. Earlier results leave no doubt that FTIR spectroscopy can be successfully used for trace water detection. However, important questions regarding optimal data analysis and instrument design are not yet fully answered. It is the goal of this research effort to answer these questions and to incorporate the findings into a prototype device suitable for commercialization.

A description of the flow field in an overflow wafer rinse process is presented. This information is being used in an initiative whose principal objective is to reduce the usage of water in wafer rinsing. The velocity field is calculated using finite-element numerical techniques. A large portion of the water does not contribute to wafer rinsing.

Photovoltaic (PV) modules and photovoltaic balance of systems equipment are designed, manufactured, and marketed internationally. Each country or group Of countries has a set of electrical safety codes, either in place or evolving, that guide and regulate the design and installation of PV power systems. A basic difference in these codes is that some require hard (low-resistance) grounding (the United States and Canada) and others opt for an essentially ungrounded system (Europe and Japan). The significant design and safety issues that exist between the two grounding concepts affect the international PV industry`s ability to economically and effectively design and market safe, reliable, and durable PV systems in the global market place. This paper will analyze the technical and safety benefits, penalties, and costs of both grounded arid ungrounded PV systems. The existing grounding practice in several typical countries will be addressed.

Conservatively, there are 100,000 localities in the world waiting for the benefits that electricity can provide, and many of these are in climates where sunshine is plentiful. With these locations in mind a prototype 30 kW hybrid system has been assembled at Sandia to prove the reliability and economics of photovoltaic, diesel and battery energy sources managed by an autonomous power converter. In the Trimode Power Converter the same power parts, four IGBT`s with an isolation transformer and filter components, serve as rectifier and charger to charge the battery from the diesel; as a stand-alone inverter to convert PV and battery energy to AC; and, as a parallel inverter with the diesel-generator to accommodate loads larger than the rating of the diesel. Whenever the diesel is supplying the load, an algorithm assures that the diesel is running at maximum efficiency by regulating the battery charger operating point. Given the profile of anticipated solar energy, the cost of transporting diesel fuel to a remote location and a five year projection of load demand, a method to size the PV array, battery and diesel for least cost is developed.

Ceramics offer significant performance advantages over other engineering materials in a great number of applications such as turbocharger rotors and wear components. However, to realize their full market potential, ceramics must become more cost competitive. One way to achieve such competitiveness is to maximize manufacturing yield via process optimization. One simple optimization strategy involves maximizing yield by decreasing product variability (e.g., by operating in a regime that is inherently process tolerant). This paper extends this concept to the simultaneous optimization of many material characteristics, which is more typical of the requirements of a real ceramic manufacturing operation.

Extensive simulations of Tokamak disruptions have provided a picture of material erosion that is limited by the transfer of energy from the incident plasma to the armor solid surface through a dense vapor shield. Radiation spectra were recorded in the VUV and in the visible at the Efremov Laboratories on VIKA using graphite targets. The VUV data were recorded with a Sandia Labs transmission grating spectrograph, covering 1--40 nm. Plasma parameters were evaluated with incident plasma energy densities varying from 1--10 kJ/cm{sup 2}. A second transmission grating spectrograph was taken to 2MK-200 at TRINITI to study the plasma-material interface in magnetic cusp plasma. Target materials included POCO graphite, ATJ graphite, boron nitride, and plasma-sprayed tungsten. Detailed spectra were recorded with a spatial resolution of {approximately}1 mm resolution. Time-resolved data with 40--200 ns resolution was also recorded. The data from both plasma gun facilities demonstrated that the hottest plasma region was sitting several millimeters above the armor tile surface.

In the past few years much effort has been devoted to finding faster and more convenient ways to exchange data between nodes of massively parallel distributed memory machines. One such approach, taken by Thorsten von Eicken et al. is called Active Messages. The idea is to hide message passing latency and continue to compute while data is being sent and delivered. The authors have implemented Active Messages under SUNMOS for the Intel Paragon and performed various experiments to determine their efficiency and utility. In this paper they concentrate on the subset of the Active Message layer that is used by the implementation of the Split-C library. They compare performance to explicit message passing under SUNMOS and explore new ways to support Split-C without Active Messages. They also compare the implementation to the original one on the Thinking Machines CM-5 and try to determine what the effects of low latency and low band-width versus high latency and high bandwidth are on user codes.

SUNMOS is an acronym for Sandia/UNM Operating System. It was originally developed for the nCUBE-2 MIMD supercomputer between January and December of 1991. Between April and August of 1993, SUNMOS was ported to the Intel Paragon. This document provides a quick overview of how to compile and run jobs using the SUNMOS environment on the Paragon. The primary goal of SUNMOS is to provide high performance message passing and process support an example of its capabilities, SUNMOS Release 1.4 occupies approximately 240K of memory on a Paragon node, and is able to send messages at bandwidths of 165 megabytes per second with latencies as low as 42 microseconds using Intel NX calls. By contrast, Release 1.2 of OSF/1 for the Paragon occupies approximately 7 megabytes of memory on a node, has a peak bandwidth of 65 megabytes per second, and latencies as low as 42 microseconds (the communication numbers are reported elsewhere in these proceedings).

Sandia National Laboratories became seriously involved in the science education reform movement in 1989 in response to a Department of Energy directive: ``We must expand our involvement in science education to inspire the youth of American to either enter or feel more comfortable in the fields of math, science and engineering. With our labs and facilities we are uniquely well positioned to provide major assistance in strengthening science and engineering motivation and education, making it `come alive` for the main body of students who too often fear these disciplines or who cannot relate to them``. (Adm. James D. Watkins, U.S. Sec`t. of Energy, 9/5/89)

Functioning, matrixed, field emission devices have been fabricated using a modification of standard integrated circuit fabrication techniques. The emitter-to-gate spacing is fixed by the thickness of a deposited oxide and not by photolithographic techniques. Modeling of the emitted electron trajectories using a two dimensional, Poisson solver, finite difference code indicates that much of the current runs perpendicular to plane of the part. Functioning triode structures have been fabricated using this approach. Emission current, to a collector electrically and physically separated from the matrixed array follows Fowler-Nordheim behavior.

Market-place acceptance of utility-connected photovoltaic (PV) power generation systems and their accelerated installation into residential and commercial applications are heavily dependent upon the ability of their power conditioning subsystems (PCS) to meet high reliability, low cost, and high performance goals. Many PCS development efforts have taken place over the last 15 years, and those efforts have resulted in substantial PCS hardware improvements. These improvements, however, have generally fallen short of meeting many reliability, cost and performance goals. Continuously evolving semiconductor technology developments, coupled with expanded market opportunities for power processing, offer a significant promise of improving PCS reliability, cost and performance, as they are integrated into future PCS designs. This paper revisits past and present development efforts in PCS design, identifies the evolutionary improvements and describes the new opportunities for PCS designs. The new opportunities are arising from the increased availability and capability of semiconductor switching components, smart power devices, and power integrated circuits (PICS).

The term ``TNT Equivalence`` is used throughout the explosives and related industries to compare the effects of the output of a given explosive to that of TNT. This is done for technical design reasons in scaling calculation such as for the prediction of blast waves, craters, and structural response, and is also used as a basis for government regulations controlling the shipping, handling and storage of explosive materials, as well as for the siting and design of explosive facilities. TNT equivalence is determined experimentally by several different types of tests, the most common of which include: plate dent, ballistic mortar, trauzl, sand crush, and air blast. All of these tests do not necessarily measure the same output property of the sample explosive. As examples of this, some tests depend simply upon the CJ pressure, some depend upon the PV work in the CJ zone and in the Taylor wave behind the CJ plane, some are functions of the total work which includes that from secondary combustion in the air mixing region of the fireball and are acutely effected by the shape of the pressure-time profile of the wave. Some of the tests incorporate systematic errors which are not readily apparent, and which have a profound effect upon skewing the resultant data. Further, some of the tests produce different TNT Equivalents for the same explosive which are a function of the conditions at which the test is run. This paper describes the various tests used, discusses the results of each test and makes detailed commentary on what the test is actually measuring, how the results may be interpreted, and if and how these results can be predicted by first principals based calculations. Extensive data bases are referred to throughout the paper and used in examples for each point in the commentaries.

For PZT films deposited on Pt coated substrates, remanent polarization is a monotonic function of thermal expansion of the substrate, a result of 90{degree} domain formation occurring as the film is cooled through the transformation temperature. PZT film stress in the vicinity of the Curie point controls 90{degree} domain assemblages within the film. PZT films under tension at the transformation temperature area-domain oriented; whereas, films under compression at the transformation temperature are c-domain oriented. From XRD electrical switching of 90{degree} domains is severely limited. Thus, formation of these 90{degree} domains in vicinity of the Curie point is dominant in determination of PZT film dielectric properties. Chemically prepared PZT thin films with random crystallite orientation, but preferential a-domain orientation, have low remanent polarization (24 {mu}C/cm{sup 2}) and high dielectric constant (1000). Conversely, PZT films of similar crystalline orientation, but of preferential c-domain orientation, have large remanent polarizations (37 {mu}C/cm{sup 2}) and low dielectric constants (700). This is consistent with single-crystal properties of tetragonally distorted, simple perovksite ferroelectrics. Further, for our films that grain size - 90{degree} domain relationships appear similar to those in the bulk. The effect of grain size on 90{degree} domain formation and electrical properties are discussed.

MELCOR is a fully integrated, engineering-level computer code, being developed at Sandia National Laboratories for the USNRC, that models the entire spectrum of severe accident phenomena in a unified framework for both BWRs and PWRS. As part of an ongoing assessment program, the MELCOR computer code has been used to analyze a series of blowdown tests performed in the early 1980s at General Electric. The GE large vessel blowdown and level swell experiments are a set of primary system thermal/hydraulic separate effects tests studying the level swell phenomenon for BWR transients and LOCAS; analysis of these GE tests is intended to validate the new implicit bubble separation algorithm added since the release of MELCOR 1.8.2. Basecase MELCOR results are compared to test data, and a number of sensitivity studies on input modelling parameters and options have been done. MELCOR results for these experiments also are compared to MAAP and TRAC-B qualification analyses for the same tests. Time-step and machine-dependency calculations were done to identify whether any numeric effects exist in our GE large vessel blowdown and level swell assessment analyses.

The prompt neutron generation time for the Annular Core Research Reactor was experimentally determined using a prompt-period technique. The resultant value of 25.5 {mu}s agreed well with the analytically determined value of 24 {mu}s. The three different methods of reactivity insertion determination yielded {+-}5% agreement in the experimental values of the prompt neutron generation time. Discrepancies observed in reactivity insertion values determined by the three methods used (transient rod position, relative delayed critical control rod positions, and relative transient rod and control rod positions) were investigated to a limited extent. Rod-shadowing and low power fuel/coolant heat-up were addressed as possible causes of the discrepancies.

The introduction of the hazards assessment process is to document the impact of the release of hazards at the Advanced Manufacturing Processes Laboratory (AMPL) that are significant enough to warrant consideration in Sandia National Laboratories` operational emergency management program. This hazards assessment is prepared in accordance with the Department of Energy Order 5500.3A requirement that facility-specific hazards assessments be prepared, maintained, and used for emergency planning purposes. This hazards assessment provides an analysis of the potential airborne release of chemicals associated with the operations and processes at the AMPL. This research and development laboratory develops advanced manufacturing technologies, practices, and unique equipment and provides the fabrication of prototype hardware to meet the needs of Sandia National Laboratories, Albuquerque, New Mexico (SNL/NM). The focus of the hazards assessment is the airborne release of materials because this requires the most rapid, coordinated emergency response on the part of the AMPL, SNL/NM, collocated facilities, and surrounding jurisdiction to protect workers, the public, and the environment.

A review of US and Japanese experiences with using microelectronics consortia as a tool for strengthening their respective industries reveals major differences. Japan has established catch-up consortia with focused goals. These consortia have a finite life targeted from the beginning, and emphasis is on work that supports or leads to product and process-improvement-driven commercialization. Japan`s government has played a key role in facilitating the development of consortia and has used consortia promote domestic competition. US consortia, on the other hand, have often emphasized long-range research with considerably less focus than those in Japan. The US consortia have searched for and often made revolutionary technology advancements. However, technology transfer to their members has been difficult. Only SEMATECH has assisted its members with continuous improvements, compressing product cycles, establishing relationships, and strengthening core competencies. The US government has not been a catalyst nor provided leadership in consortia creation and operation. We propose that in order to regain world leadership in areas where US companies lag foreign competition, the US should create industry-wide, horizontal-vertical, catch-up consortia or continue existing consortia in the six areas where the US lags behind Japan -- optoelectronics, displays, memories, materials, packaging, and manufacturing equipment. In addition, we recommend that consortia be established for special government microelectronics and microelectronics research integration and application. We advocate that these consortia be managed by an industry-led Microelectronics Alliance, whose establishment would be coordinated by the Department of Commerce. We further recommend that the Semiconductor Research Corporation, the National Science Foundation Engineering Research Centers, and relevant elements of other federal programs be integrated into this consortia complex.

Inside this issue: (1) Robotic cleaning safer, faster, more reliable; robots taught how to clean in seconds instead of days. (2) Microporous insulating films can boost microcircuit performance; films display improved dielectric constant, mechanical properties, (3) Life-cycle analysis: the big picture; cradle-to-grave environmental analysis tailored to the needs of defense manufacturing, (4) New simulation tool predicts properties of forged metal; internal state variable model improves design, speeds development time.

This report summarizes the results from MELCOR calculations of severe accident sequences in the ABWR and presents comparisons with MAAP calculations for the same sequences. MELCOR was run for two low-pressure and three high-pressure sequences to identify the materials which enter containment and are available for release to the environment (source terms), to study the potential effects of core-concrete interaction, and to obtain event timings during each sequence; the source terms include fission products and other materials such as those generated by core-concrete interactions. Sensitivity studies were done on the impact of assuming limestone rather than basaltic concrete and on the effect of quenching core debris in the cavity compared to having hot, unquenched debris present.