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Fractal-like receiver geometries and features for increased light trapping and thermal efficiency

AIP Conference Proceedings

Ho, Clifford K.; Christian, Josh; Yellowhair, Julius; Ortega, Jesus; Andraka, Charles E.

Novel designs to increase light trapping and thermal efficiency of concentrating solar receivers at multiple length scales have been conceived and tested. The fractal-like geometries and features are introduced at both macro (meters) and meso (millimeters to centimeters) scales. Advantages include increased solar absorptance, reduced thermal emittance, and increased thermal efficiency. Radial and linear structures at the meso (tube shape and geometry) and macro (total receiver geometry and configuration) scales redirect reflected solar radiation toward the interior of the receiver for increased absorptance. Hotter regions within the interior of the receiver can reduce thermal emittance due to reduced local view factors to the environment, and higher concentration ratios can be employed with similar surface irradiances to reduce the effective optical aperture, footprint, and thermal losses. Coupled optical/fluid/thermal models have been developed to evaluate the performance of these designs relative to conventional designs, and meso-scale tests have been performed. Results show that fractal-like structures and geometries can increase the thermal efficiency by several percentage points at both the meso and macro scales, depending on factors such as intrinsic absorptance. The impact was more pronounced for materials with lower intrinsic solar absorptances (<0.9). The goal of this work is to increase the effective solar absorptance of oxidized substrate materials from ∼0.9 to 0.95 or greater using these fractal-like geometries without the need for coatings.

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On-sun testing of an advanced falling particle receiver system

AIP Conference Proceedings

Ho, Clifford K.; Christian, Josh; Yellowhair, Julius; Siegel, Nathan; Jeter, Sheldon; Golob, Matthew; Abdel-Khalik, Said I.; Nguyen, Clayton

A 1 MWth high-temperature falling particle receiver was constructed and tested at the National Solar Thermal Test Facility at Sandia National Laboratories. The continuously recirculating system included a particle elevator, top and bottom hoppers, and a cavity receiver that comprised a staggered array of porous chevron-shaped mesh structures that slowed the particle flow through the concentrated solar flux. Initial tests were performed with a peak irradiance of ∼300 kW/m2 and a particle mass flow rate of 3.3 kg/s. Peak particle temperatures reached over 700 °C near the center of the receiver, but the particle temperature increase near the sides was lower due to a non-uniform irradiance distribution. At a particle inlet temperature of ∼440 °C, the particle temperature increase was 27 °C per meter of drop length, and the thermal efficiency was ∼60% for an average irradiance of 110 kW/m2. At an average irradiance of 211 kW/m2, the particle temperature increase was 57.1 °C per meter of drop length, and the thermal efficiency was ∼65%. Tests with higher irradiances are being performed and are expected to yield greater particle temperature increases and efficiencies.

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Review of avian mortality studies at concentrating solar power plants

AIP Conference Proceedings

Ho, Clifford K.

This paper reviews past and current avian mortality studies at concentrating solar power (CSP) plants and facilities including Solar One in California, the Solar Energy Development Center in Israel, Ivanpah Solar Electric Generating System in California, Crescent Dunes in Nevada, and Gemasolar in Spain. Findings indicate that the leading causes of bird deaths at CSP plants are from collisions (primarily with reflective surfaces; i.e., heliostats) and singeing caused by concentrated solar flux. Safe irradiance levels for birds have been reported to range between 4 and 50 kW/m2. Above these levels, singeing and irreversible damage to the feathers can occur. Despite observations of large numbers of "streamers" in concentrated flux regions and reports that suggest these streamers indicate complete vaporization of birds, analyses in this paper show that complete vaporization of birds is highly improbable, and the observed streamers are likely due to insects flying into the concentrated flux. The levelized avian mortality rate during the first year of operation at Ivanpah was estimated to be 0.7 - 3.5 fatalities per GWh, which is less than the levelized avian mortality reported for fossil fuel plants but greater than that for nuclear and wind power plants. Mitigation measures include acoustic, visual, tactile, and chemosensory deterrents to keep birds away from the plant, and heliostat aiming strategies that reduce the solar flux during standby.

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High Temperature Falling Particle Receiver (2012 - 2016) - Final DOE Report

Ho, Clifford K.

The objective of this work was to advance falling particle receiver designs for concentrating solar power applications that will enable higher temperatures (>700 °C) and greater power-cycle efficiencies (≥50% thermal-to-electric). Modeling, design, and testing of components in Phases 1 and 2 led to the successful on-sun demonstration in Phase 3 of the world’s first continuously recirculating high-temperature 1 MWt falling particle receiver that achieved >700 °C particle outlet temperatures at mass flow rates ranging from 1 – 7 kg/s.

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On the Path to SunShot: Advancing Concentrating Solar Power Technology, Performance, and Dispatchability

Mehos, Mark; Turchi, Craig; Jorgensen, Jennie; Denholm, Paul; Ho, Clifford K.; Armijo, Kenneth M.

Since the SunShot Vision Study (DOE 2012) was published, global deployment of concentrating solar power (CSP) has increased threefold to nearly 4,500 MW, with a similar threefold increase in operational capacity to 1,650 MW within the United States. Growth in U.S. CSP capacity has primarily been driven by policy support at the state and federal levels. State-driven renewable portfolio standards (RPSs), combined with a 30% federal investment tax credit (ITC) and federal loan guarantees, provided the opportunity for CSP developers to kick-start construction of CSP plants throughout the Southwest. Figure ES-1 demonstrates that deployment and private- and public-sector research and development have led to dramatic cost reductions that have placed CSP well on the path to reaching the U.S. Department of Energy’s SunShot Initiative goal of 6 cents/kWh by 2020. In comparing the estimated capital costs from the SunShot Vision Study and the current analysis, we find that parabolic trough solar-field costs have fallen more rapidly than predicted, although the drop in solar-field costs was offset by the additional costs of moving from a wet-cooled power block in 2010 to a more expensive dry-cooled power block in 2015. The predicted 2015 decline in tower costs was in line with expectations, primarily driven by reduced heliostat costs. Figure ES-1 shows the reduction in levelized cost of electricity (LCOE) for both parabolic trough and tower systems, in addition to the projected 2020 SunShot target.

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On-sun evaluation of the PHLUX method for heliostat beam characterization

ASME 2016 10th International Conference on Energy Sustainability, ES 2016, collocated with the ASME 2016 Power Conference and the ASME 2016 14th International Conference on Fuel Cell Science, Engineering and Technology

Yellowhair, Julius; Ho, Clifford K.

Flux distributions from solar field collectors are typically evaluated using a beam characterization system, which consists of a digital camera with neutral density filters, flux gauge or calorimeter, and water-cooled Lambertian target panel. The pixels in camera image of the flux distribution are scaled by the flux peak value measured with the flux gauge or the total power value measured with the calorimeter. An alternative method, called PHLUX developed at Sandia National Laboratories, can serve the same purpose using a digital camera but without auxiliary instrumentation. The only additional information required besides the digital images recorded from the camera are the direct normal irradiance, an image of the sun using the same camera, and the reflectivity of the receiver or target panel surface. The PHLUX method was evaluated using two digital cameras (Nikon D90 and D3300) at different flux levels on a target panel. The performances of the two cameras were compared to each other and to measurements from a Kendall radiometer. For consistency in comparison of the two cameras, the same focal length lenses and same number of neutral density filters were used. Other camera settings (e.g., shutter speed, f-stop, etc.) were set based on the aperture size and performance of the cameras. The Nikon D3300 has twice the number of pixels as the D90. D3300 provided higher resolution, however, due to the smaller pixel sizes the images were noisier, and the D90 with larger pixels had better response to low light levels. The noise in the D3300, if not corrected, could result in gross overestimation of the irradiance calculations. After corrections to the D3300 flux images, the PHLUX results from the two cameras showed they agreed to within 8% for a peak flux level of 1000 suns on the target, and less than 10% error in the peak flux when compared to the Kendall radiometer.

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A particle/sCO2 heat exchanger testbed and reference cycle cost analysis

ASME 2016 10th International Conference on Energy Sustainability, ES 2016, collocated with the ASME 2016 Power Conference and the ASME 2016 14th International Conference on Fuel Cell Science, Engineering and Technology

Carlson, Matthew; Ho, Clifford K.

The high-temperature particle - supercritical carbon dioxide (sCO2) Brayton power system is a promising option for concentrating solar power (CSP) plants to achieve SunShot metrics for high-temperature operation, efficiency, and cost. This system includes a falling particle receiver to collect solar thermal radiation, a dry-cooled sCO2 Brayton power block to produce electricity, and a particle to sCO2 heat exchanger to couple the previous two. While both falling particle receivers and sCO2 Brayton cycles have been demonstrated previously, a high temperature, high pressure particle/sCO2 heat exchanger has never before been demonstrated. Industry experience with similar heat exchangers is limited to lower pressures, lower temperatures, or alternative fluids such as steam. Sandia is partnering with three experienced heat exchanger manufacturers to develop and down-select several designs for the unit that achieves both high performance and low specific cost to retire risks associated with a solar thermal particle/sCO2 power system. This paper describes plans for the construction of a particle sCO2 heat exchanger testbed at Sandia operating above 700 °C and 20 MPa, with the ability to couple directly with a previously-developed falling particle receiver for on-sun testing at the National Solar Thermal Test Facility (NSTTF).

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Results 251–275 of 567
Results 251–275 of 567