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Controls on Incomplete Mixing of Injected Raw Water and Brine in Strategic Petroleum Reserve Salt Caverns

Heath, Jason; Nemer, Martin N.; Chojnicki, Kirsten C.

Mixing of injected raw (undersaturated) water with brine in Strategic Petroleum Reserve (SPR) salt caverns affects the shape of cavern walls due to leaching. Cavern shape impacts cavern geomechanical stability and available volume for oil storage. Raw water injection occurs during initial solution mining of caverns, remedial leaching of caverns, and oil drawdown. Of interest are factors that control the degree of raw water-brine mixing and thereby the concentration of the aqueous fluid mixture that contacts the salt cavern walls. It is hypothesized that poorly-mixed fresh water could potentially cause undesirable and non-uniform leaching , for example, if buoyant poorly-mixed fresh water collects and preferentially leaches under the oil-brine interface . This report presents current understanding of controls on incomplete-to-complete mixing of raw water and brine, focusing on implications for SPR cavern leaching. In the context of mixing, we review the following: SPR leaching operations; models of leaching; field measurements of leaching and cavern shapes; and previous laboratory experiments of mixing and /or leaching performed at Sandia National Laboratories. We present recent laboratory experiments in 2014-2016 that focused explicitly on understanding controls of poor-to-well mixed conditions. We find that well-mixed conditions are expected for typical operating conditions of the SPR.