Publications

Currently, over 90% of the world's large-scale solar electric energy is generated with concentrating solar thermal power plants. Such plants have the potential to meet many of the world's future energy needs. Research efforts are generally focused on generating electricity, though a variety of other applications are being pursued. Today, the technology for using solar thermal energy is well developed, cost competitive, and in many cases, ready for widespread application. The current state of each of the solar thermal technologies and their applications is reviewed, and recommendations for increasing their use are presented. The technologies reviewed in detail are: parabolic trough systems, central tower systems, and parabolic dish systems. 20 refs., 1 fig., 1 tab.

TRANSNET is a compilation of risk and systems analysis codes, routing and cost models and related data that address hazardous and radioactive materials transportation. TRANSNET is the acronym assigned to this system of models and associated data which reside on a dedicated MicroVAX 3800. After obtaining a password, users may access TRANSNET with a modem-equipped personal computer. TRANSNET was developed by Sandia National Laboratories (SNL) under the sponsorship of the United States Department of Energy (DOE) Office of Defense Programs (subsequently reorganized to the Office of Environmental Restoration and Waste Management). The goals of the TRANSNET system are to speed transfer of technology and data to qualified users by permitting access to the most comprehensive and up-to-date transportation risk and systems analysis models and associated databases. 13 refs.

Relational databases have many advantages over former hierarchical and network systems -- the most important advantage is their ease of modification. This leads designers to a new approach, which we at our company are finding very useful in building an information system of corporate-wide shared data. This approach is a phased bottom-up design and application development which is supported by an information modeling method called NIAM (Nijssen's Information Analysis Method). NIAM is not well known in the USA, but is widely used in Europe. An introduction to the NIAM approach and its advantages will be followed by examples of models and their corresponding relational database designs that have been developed in step-wise fashion at our company. Since NIAM algorithms yield tables in fifth normal form, our relational systems are implemented for optimum update capabilities and enforceable referential integrity. 4 refs., 6 figs.

In FY90 important milestones from past Administrative Information Systems (AIS) plans were realized. The first phase of the Payroll migration was implemented early in the year. This event signified the completion of a major migration milestone and the transition of the Laboratory Information Systems (LIS) machine to a production environment. The Access Clearance System (A CS) system and several early deliverables from other migration projects were also implemented during the year. FY91 promises to be another challenging year for those involved with administrative information systems. Aggressive schedules are in effect for the migration projects; the Financial Migration, Human Resources (HR) Migration, and Integrated Procurement System Replacement (IPS/R) efforts will deliver major system components this year. The administrative computing consolidation is underway and will be completed early in FY91. Consolidating computing hardware resources will provide adequate resources and better systems support for the entire AIS community.

In this paper, we review correlation filters as an approach to pattern recognition with a special emphasis on the consequences of normalizing the correlation to achieve intensity invariance. Intensity invariance is effected using the Cauchy-Schwarz inequality to normalize the correlation integral. We discuss the implications of this criterion for the application of correlation filters to the pattern recognition problem. It is shown that normalized phase-only and synthetic discriminate functions do not provide the recognition/discrimination obtained with the classical matched filter. 34 refs., 5 figs.

In keeping with the philosophy of the external events analyses for NUREG-1150, which are intended to be smart probabilistic risk assessments (PRAs) making full use of all insights gained during the past 10 years of development in risk assessment methodologies, the Savannah River K-Reactor fire analysis was performed using newly developed and simplified methods. These methods have been under development at Sandia National Laboratories under sponsorship of the Nuclear Regulatory Commission (NRC) Division of Risk Assessment as part of the Dependent Failure Methodology Development Program. A detailed screening analysis was performed which showed most plant areas had a negligible contribution to fire-induced core damage frequency. Detailed analysis of the fire risk resulted in a total (mean) core damage frequency of 1.35E-7 per year. 18 refs., 12 figs., 17 tabs.

The project comprises the development of concentrating solar collectors, heliostats and dishes, and the development of optical materials. Because the solar concentrator represents from 40 to 60% of the cost of a solar thermal electric system, the continued development of high-performance concentrators is very important to the commercial viability of these systems. The project is currently testing two large area heliostats, the SPECO 200 m{sup 2} heliostat and the ATS 150 m{sup 2} heliostat and also trying to reduce the cost of the heliostats through the development of stretched-membrane heliostats. Stretched-membrane heliostats are made by attaching thin metal membranes to the two sides of a circular, metal ring. A slight vacuum in the plenum between the two membranes is used to focus the heliostat. The optical surface is provided by a silver-acrylic film, ECP 305. A prototype 100 m{sup 2} commercial unit has been built and is currently being tested. Parabolic dish concentrators are under development for use on dish-Stirling electric systems. The state-of-the-art dish is the McDAC/SCE faceted glass concentrator. Because of the success of stretched-membrane technology for heliostats, the project applied the technology to parabolic dish development and is currently designing a near-term, faceted, stretched-membrane dish. The current thrust of the program in optical materials development is the development of a low-cost, high-performance, silver-acrylic film. 3M's ECP 305 has demonstrated substantial improvement over previous films in its resistance to corrosion, longer life. An experimental film, developed at SERI, has promise for further improving the lifetime of the ECP 305. The project is currently investigating solutions to the problem of separation between the silver and acrylic layers of the film in the presence of water.

A technique to localize errors between two modal models is presented. Mode shape difference are calculated from each model. A global comparison of the ratios of these corresponding differences is used to identify the physical locations on the structure where stiffness differences exist between the two models. Some of the strengths and limitations of the technique are illustrated using the mode shapes of two similar finite element models with a known stiffness difference. The technique is then applied to a two link robot arm for which a finite element model exists and a modal test has been conducted. The results of the error localization aid the selection of physical parameters to be updated in the finite element model. Sensitivity methods are used to correlate the finite element model to the modal test. The results of the correlation are presented. 5 refs., 3 figs., 3 tabs.

Sandia National Laboratories is conducting performance assessments for the United States Department of Energy to use in evaluating compliance of the Waste Isolation Pilot Plant with EPA 40 CFR 191, Subpart B. Performance assessment is an iterative process that will lead to final compliance evaluation in 1994 or later. Monte Carlo simulations examine modeling system sensitivity to the probability of intrusion and uncertainty in the transport model for the overlying water-bearing unit. Simulations of two-phase (gas and brine) flow indicate gas generation may substantially reduce brine saturation in the waste, limiting radionuclide transport. All results are preliminary and are not suitable for evaluating compliance. Results suggest, however, that compliance can be achieved.

This paper will provide an overview of cleaning qualifications used in a variety of industries: from small-scale manufacturer's of precision-machined products to large-scale manufacturer's of electronics (printed wiring boards and surface mount technology) and microelectronics. Cleanliness testing techniques used in the production of precision-machined products, will be described. The on-going DOD program to obtain high-reliability electronics, through the use of military specifications for cleaning and cleanliness levels, will be reviewed. In addition, the continually changing cleanroom/materials standards of the microelectronics industry will be discussed. Finally, we will speculate on the role that new and improved analytical techniques and sensor technologies will play in the factories of the future. 4 refs., 1 tab.

Ray paths and focal lengths are derived to fourth order for a nuclear-reactor wall-pumped gas laser. Ray paths in the laser gain cell are shown to be nearly random for a long gain region. Focal lengths calculated from the ray paths exiting the laser are shown to oscillate between {plus minus} {infinity} during pumping. The use of stimulated Brillouin scattering as a means for beam clean-up is discussed with the conclusion that the phase conjugated beam would cycle on and off as the ray paths and focal lengths oscillate between extremes. The parameters determining this cycling effect and its characteristics are also derived. 17 refs., 11 figs., 1 tab.

MELCOR is a fully integrated, engineering-level computer code that models the progression of severe accidents in light water reactor nuclear power plants. MELCOR is being developed at Sandia National Laboratories for the US Nuclear Regulatory Commission as a second-generation plant risk assessment tool and the successor to the Source Term Code Package. The entire spectrum of severe accident phenomena, including reactor coolant system and containment thermal-hydraulic response, core heatup, degradation and relocation, and fission product release and transport, is treated in MELCOR in a unified framework for both boiling water reactors and pressurized water reactors. MELCOR has been especially designed to facilitate sensitivity and uncertainty analyses. Its current uses include estimation of severe accident source terms and their sensitivities and uncertainties in a variety of applications. This report is a summary of MELCOR 1.8.0, the code version released in March 1989. Condensed information is presented on its developmental history, structure, modeling features and capabilities, verification and validation, and quality assurance. Detailed documentation on these aspects of MELCOR, including users' guides, reference manuals, programmers' guides, and assessment and application reports, is available in draft form and is distributed to MELCOR users.

Experimental tests on the Annular Core Research Reactor have confirmed that the Three-Bean-Salad'' control algorithm based on the Pontryagin maximum principle can change the power of a nuclear reactor many decades with a very fast startup rate and minimal overshoot. The paper describes the results of simulations and operations up to 25 MW and 87 decades per minute. 3 refs., 4 figs., 1 tab.

The spherical element computer code DMC (Distinct Motion Code) used to model rock motion resulting from blasting has been enhanced to allow routine computer simulations of bench blasting. The enhancements required for bench blast simulation include: (1) modifying the gas flow portion of DMC, (2) adding a new explosive gas equation of state capability, (3) modifying the porosity calculation, and (4) accounting for blastwell spacing parallel to the face. A parametric study performed with DMC shows logical variation of the face velocity as burden, spacing, blastwell diameter and explosive type are varied. These additions represent a significant advance in the capability of DMC which will not only aid in understanding the physics involved in blasting but will also become a blast design tool. 8 refs., 7 figs., 1 tab.

Nd:YAG laser cleaning of metal oxides from 304L stainless steel surfaces has been characterized. Thin chromium oxide films can be completely removed from the surface using a single 10 nsec pulse of laser radiation with an average surface irradiance greater than 120 MW/cm{sup 2}. Laser etching of thicker iron oxide films exhibit a self-limiting effect that prevents overetching into the stainless steel substrate. 8 figs.

Electron-Beam (EBeam) melting furnaces are routine used to minimize the occurrence of second-phase particles in the processing of segregation-sensitive alloys. As one part of the process, a circulating electron beam impinges the surface of a crucible melt pool to help control the shape of the solidification front below. By modeling melt pool hydrodynamics, heat transfer, and the shape of solidification boundaries, we plan to optimize the dwell pattern of the beam so that the material solidifies with a composition as spatially homogeneous as possible. Both two- and three-dimensional models are being pursued with FIDAP 5.02, the former serving as a test bed for various degrees of model sophistication. A heat flux distribution is specified on the top of the domain to simulate the EBeam dwell pattern. In two dimensions it is found that an inertially-driven recirculation in the melt pool interacts with a counter-rotating buoyancy-driven recirculation, and that both recirculations are influenced heavily by surface tension gradients on the melt-pool surface. In three dimensions the inertial cell decays quickly with distance from the position of the inlet stream, causing the fluid to precess the crucible. Ingot macrosegregation patterns for a U-6 wt. % Nb alloy are calculated with the Flemings-Mehrabian equation of solute redistribution; the sensitivity of these patterns to EBeam dwell pattern is explored.

A high-resolution capacitive image sensing technique for measuring edge and surface profiles during manufacturing processes has been invented. A prototype device utilizing this technique consists of two 500-μm-diameter electrodes fabricated on a printed circuit board with a 250-μm gap between them. As the device is mechanically scanned over the workpiece, the spatial variations in the edge or surface to be measured interfere with an electric field imposed between the electrodes, altering the mutual capacitance. The sensor functions as a near-field proximity sensor producing range images of surface imperfections. This sensor has been used in applications requiring a preview image of burns on the edge of a machined part and other processes requiring an inspection image after automated deburring operations.

A series of haptic exploratory procedures (EPs) implemented for a multifingered, articulated, sensate robot hand is discussed. These EPs are designed to extract specific tactile and kinesthetic information from an object via their purposive invocation by an intelligent robotic system. Taken together, they form an active robotic touch perception system. This system utilizes a PUMA 560 robot arm, a JPL/Stanford robot hand with joint torque sensing in the fingers, a wrist force/torque sensor, and a 256-element spatially resolved fingertip tactile array. The EPs are described, and experimental results are given.

The LIFE2 computer code is a fatique/fracture analysis code that is specialized to the analysis of wind turbine components. The numerical formulation of the code uses a series of cycle count matrices to describe the cyclic stress states imposed upon the turbine. In this formulation, each stress cycle is counted or binsed'' according to the magnitude of its mean stress and alternating stress components and by the operating condition of the turbine. A set of numerical algorithms has been incorporated into the LIFE2 code. These algorithms determine the cycle count matrices for a turbine component using stress-time histories of the imposed stress states. This paper describes the design decisions that were made and explains the implementation of these algorithms using Fortran 77. 7 refs., 7 figs.

The CONTAIN quality assurance program follows a strict set of procedures designed to ensure the integrity of the code, to avoid errors in the code, and to prolong the life of the code. The code itself is maintained under a code-configuration control system that provides a historical record of changes. All changes are incorporated using an update processor that allows separate identification of improvements made to each successive code version. Code modifications and improvements are formally reviewed and checked. An exhaustive, multilevel test program validates the theory and implementation of all codes changes through assessment calculations that compare the code-predicted results to standard handbooks of idealized test cases. A document trail and archive establish the problems solved by the software, the verification and validation of the software, software changes and subsequent reverification and revalidation, and the tracking of software problems and actions taken to resolve those problems. This document describes in detail the CONTAIN quality assurance procedures.

The 10-MW{sub e} Solar One Pilot Plant was the world's largest solar central receiver power plant. During its power production years it delivered over 37,000 MWhrs (net) to the utility grid. In this type of electric power generating plant, large sun-tracking mirrors called heliostats reflect and concentrate sunlight onto a receiver mounted on top a of a tower. The receiver transforms the solar energy into thermal energy that heats water, turning it into superheated steam that drives a turbine to generate electricity. The Solar One Pilot Plant successfully demonstrated the feasibility of generating electricity with a solar central receiver power plant. During the initial 2 years the plant was tested and 4 years the plant was operated as a power plant, a great deal of data was collected relating to the efficiency and reliability of the plant's various systems. This paper summarizes these statistics and compares them to goals developed by the US Department of Energy. Based on this comparison, improvements in the design and operation of future central receiver plants are recommended. Research at Sandia National Laboratories and the US utility industry suggests that the next generation of central receiver power plants will use a molten salt heat transfer fluid rather than water/steam. Sandia has recently completed the development of the hardware needed in a molten salt power plant. Use of this new technology is expected to solve many of the performance problems encountered at Solar One. Projections for the energy costs from these future central receiver plants are also presented. For reference, these projections are compared to the current energy costs from the SEGS parabolic trough plants now operating in Southern California.

The results of the first year of an evaluation of charge controllers for stand-alone photovoltaic (PV) systems are presented. The objectives of the test program are to positively influence the development of battery charge controllers for stand-alone PV applications and to develop design and application criteria that will improve PV system reliability and battery performance. Future goals are to expand the evaluation program to include various battery technologies and controller algorithms. Also, the information is being communicated to manufacturers to aid in the design of more effective and reliable charge controllers for PV systems. Eight different models of small (nominal 10 amp) charge controllers are being subjected to a comprehensive evaluation. These evaluations include operational tests in identical stand-alone PV systems and environmental and electrical cycling tests. Selected custom tests are also performed on the controllers to determine the response to transients, installation requirements and system design compatibilities. Data presented in this paper include measured electrical characteristics of the controllers, temperature effects on set points, and operational performance in PV systems both in the lab and in the field. A comparison is presented for four different charge controller algorithms which include array-shunt, series-interrupting, series-linear constant-voltage and series-linear-multistep constant-current. 9 refs., 11 figs., 2 tabs.

SAS software is being used to analyze product test data stored in an INGRES relational database. The database has been implemented at Allied-Signal in Kansas City on a Digital Equipment Corporation (DEC) VAX computer. The INGRES application development has been a joint project between Sandia National Laboratories and Allied-Signal. Application screens have been developed so that the user can query the database for selected data. Fourth generation language procedures are used to retrieve all data requested. FORTRAN and VAX/VMS DCL (DIGITAL Control Language) procedures are invoked from the application to create SAS data sets and dynamically build SAS programs that are executed to build custom reports or graphically display the retrieved test data along with control and specification limits. A retrieval screen has also been developed which invokes SAS software to calculate the mean and standard deviation of the retrieved data. These parameters are passed back into the application for display and may then be used as an aid in setting new control limits for future test runs. Screens have been developed to provide an interface for the user to select from a library of SAS programs, edit the selected program, and run the program with a user-defined SAS data set as input. This paper will give a brief description of the application screens and provide details of how information is passed between the application and SAS programs.

I was asked to write a database application that would be user friendly to the extent that a minimum amount of learning would be required of the user to run the application, yet it would be flexible enough to gather the data in various combinations. Writing SELECT'' or RETRIEVE'' queries required to much initial training. Hard coding queries into the application meant the users could not pick columns or create contraints. I decided to compromise somewhat, requiring my users to learn how to manipulate VIFRED menus and by doing so they could pick any combination of columns for output, select any column variable to sort on, and impose simple, yet practical constaints on the data, all this possible at run time. This handout contains copies of the VIFRED menus, the help message for imposing constraints, output from sample retrievals, descriptions of the relational tables needed to implement the methodology, and the computer coding of the actual retrieval construction.

Burnup credit is the application of the effects of fuel burnup to nuclear criticality design. When burnup credit is considered in the design of storage facilities and transportation casks for spent fuel, the objectives are to reduce the requirements for storage space and to increase the payload of casks with acceptable nuclear criticality safety margins. The spent-fuel carrying capacities of previous-generation transport casks have been limited primarily by requirements to remove heat and/or to provide shielding. Shielding and heat transfer requirements for casks designed to transport older spent fuel with longer decay times are reduced significantly. Thus a considerable weight margin is available to the designer for increasing the payload capacity. One method to achieve an increase in capacity is to reduce fuel assembly spacing. The amount of reduction in assembly spacing is limited by criticality and fuel support structural concerns. The optimum fuel assembly spacing provides the maximum cask loading within a basket that has adequate criticality control and sufficient structural integrity for regulatory accident scenarios. The incorporation of burnup credit in cask designs could result in considerable benefits in the transport of spent fuel. The acceptance of burnup credit for the design of transport casks depends on the resolution of system safety issues and the uncertainties that affect the determination of criticality safety margins. The remainder of this report will examine these issues and the integrated approach under way to resolve them. 20 refs., 2 figs.