Publications

Sputter deposition of ZnS:Mn/SrS:Ce multilayered broad-band ``white`` emission thin film electroluminescent (TFEL) stacks has been investigated. To date, deposition of these multilayers has been limited to vacuum evaporation techniques and atomic layer epitaxy, both of which require two different substrate temperatures for growth of high quality ZnS and SrS. This repeated thermal cycling during multilayer deposition can induce stress, defects, and interdiffusion with adversely affect EL performance. Sputter deposition of ZnS and SrS produces high quality TFELs for a wider range of substrate temperatures. Both materials can be sputter deposited at a common temperature (300-350{degrees}C) which eliminates the need for thermal cycling and increases manufacturability. Luminance outputs from sputter deposited ZnS and SrS thin films are comparable to those from evaporated films, making sputtering an attractive alternative deposition technique for these materials. We report on the effects of sputter deposition parameters including chamber pressure, substrate temperature, and H2S process gas partial pressure on the resultant composition and morphology of ZnS:Mn and SrS:Ce thin films and multilayers. Their EL performance was evaluated and correlated to composition and morphology.

This paper presents an overview of physical protection cooperation activities between Sandia (SNL) and the Former Soviet Union (FSU) regarding Material Protection Control and Accounting (MPC&A) responsibilities. Begun four years ago as part of the Safe, Secure Dismantlement Program, this project is intended to stem proliferation of weapons of mass destruction. Purpose of the program is to accelerate progress toward a goal shared by both Russia and the United States: to reduce the risk of nuclear weapons proliferation, including such threats as theft, diversion, and unauthorized possession of nuclear materials. This will be accomplished by strengthening the MPC&A systems in both, countries. This new program (US Department of Energy Laboratory-to-Laboratory MPC&A program) is designed to complement Government-to-Government programs sponsored by US Senators Nunn and Lugar. US and Russian representatives exchange visits and discuss physical protection philosophies. Russian representatives have received formal training in the US process of system design and analysis to include the design of an effective physical protection system, determination of physical protection system objectives, initial design of a physical protection system, evaluation of the design, and often redesign or refinement of the existing system. Some Russian organizations have philosophies similar to those of the United States, but when they differ, the US and Russian representatives must negotiate. Other Russian organizations, because of heavy reliance on guard forces, have not developed a systematic design process. Cooperative work between US national laboratories and Russian counterparts has resulted in major physical protection enhancements at a Russian demonstration site and other advancements for Laboratory-to-Laboratory projects.

The objective of this project is to develop novel catalysts for the direct conversion of natural gas to a liquid fuel. The current work investigates the use of biomimetic metalloporphyrins as catalysts for the partial oxidation of light alkanes to alcohols.

Long term mechanical creep and fatigue testing at elevated temperatures requires reliable systems with safeguards to prevent destruction of equipment, loss of data and negative environmental impacts. Toward this goal, a computer controlled system has been developed and built for interlocking tests run on elevated temperature mechanical test facilities. Sensors for water flow, water pressure, water leakage, temperature, power and hydraulic status are monitored to control specimen heating equipment through solid state relays and water solenoid valves. The system is designed to work with the default interlocks present in the RF generators and mechanical tests systems. Digital hardware consists of two National Instruments 1/0 boards mounted in a Macintosh IIci computer. Software is written in National Instruments LabVIEW. Systems interlocked include two MTS closed loop servo controlled hydraulic test frames, one with an RF generator and one with both an RF generator and a quartz lamp furnace. Control for individual test systems is modularized making the addition of more systems simple. If any of the supporting utilities fail during tests, heating systems, chill water and hydraulics are powered down, minimizing specimen damage and eliminating equipment damage. The interlock control is powered by an uninterruptible power supply. Upon failure the cause is documented in an ASCII file.

This document describes the processes to be used for creating corporate information systems within the scope of the Integrated information Services (IIS) Center. This issue A describes the Analysis and Implementation phases within the context of the entire life cycle. Appendix A includes a full set of examples of the analysis set deliverables. Subsequent issues will describe the other life cycle processes as we move toward enterprise-level management of information assets, including information meta-models and an integrated corporate information model. The analysis phase as described here, when combined with a specifications repository, will provide the basis for future reusable components and improve traceability of information system specifications to enterprise business rules.

In an R&D environment, Environmentally Conscious Manufacturing (ECM), which focuses on specific materials processing and manufacturing operations, can be used to bring about a broader objective: pollution prevention. Decreasing the impact a product or process has on the environment is quickly becoming the way to do business. In the past, the impact on the environment was considered separately from manufacturing processes. Now, companies are beginning to see the benefits of designing to minimize environmental impact. Incorporating upfront the process changes that reduce environmental impact offers improved process efficiency and long-term cost savings not only for manufacturing operations but also for R&D. Among the approaches used, all with the same objective of decreasing pollution and environmental impact from manufacturing or other business operations, are Environmentally Conscious Manufacturing (ECM), Design for Environment (DfE), and Pollution Prevention (P2).

The upwind leapfrog scheme for electromagnetic scattering is briefly described. Its application to the 3D Maxwell`s time domain equations is shown in detail. The scheme`s use of upwind characteristic variables and a narrow stencil result in a smaller demand in communication overhead, making it ideal for implementation on distributed memory parallel computers. The algorithm`s implementation on two message passing computers, a 1024-processor nCUBE 2 and a 1840-processor Intel Paragon, is described. Performance evaluation demonstrates that the scheme performs well with both good scaling qualities and high efficiencies on these machines.

We report on the optical and electrical characterization of aromatic, fluorinated, fully imidized, organic soluble, thermally and photochemically, crosslinkable, guest-host polyimides for integrated optics. Refractive indices and optical losses were measured to evaluate the performance of these materials for passive applications. Materials were doped with two high temperature nonlinear optical chromophores, and poled during crosslinking to produce nonlinear optical materials. Measurements of electro-optic coefficient, macroscopic second order susceptibility, and conductivity were performed to assess these materials as potential candidates for active devices.

Numerical simulations of dynamic uniaxial strain loading of fiber-reinforced composites are presented that illustrate the wide range of deformation mechanisms that can be captured using a micromechanics-based homogenization technique as the material model in existing continuum mechanics computer programs. Enhancements to the material model incorporate high strain-rate plastic response, elastic nonlinearity, and rate-dependent strength degradation due to material damage, fiber debonding, and delamination. These make the model relevant to designing composite structural components for crash safety, armor, and munitions applications.

Different solderability tests have been developed to determine the wetting behavior of solder on metallic surfaces. None offer an exact measure of capillary flow associated with conventional mixed technology soldering. With shrinking package designs, increasing reliability requirements, and the emergence of new soldering technologies, there is a growing need to better understand and predict the flow of solder on printed wiring board (PWB) surfaces. Sandia National Laboratories has developed a capillary flow solderability test, through a joint effort with the National Center for Manufacturing Sciences, that considers this fundamental wetting issue for surface mount technology. The test geometry consists of a metal strip (width, {delta}) connected to a circular metal pad (radius, r{sub c}). Test methodology, experimental results, and validation of a flow model are presented in this paper.

Streak camera based diagnostics are vital to the inertial confinement fusion program at Sandia National Laboratories. Performance characteristics of various readout systems coupled to an EGG-AVO streak camera were analyzed and compared to scaling estimates. The purpose of the work was to determine the limits of the streak camera performance and the optimal fielding conditions for the Amador Valley Operations (AVO) streak camera systems. The authors measured streak camera limitations in spatial resolution and sensitivity. Streak camera limits on spatial resolution are greater than 18 lp/mm at 4% contrast. However, it will be difficult to make use of any resolution greater than this because of high spatial frequency variation in the photocathode sensitivity. They have measured a signal to noise of 3,000 with 0.3 mW/cm{sup 2} of 830 nm light at a 10 ns/mm sweep speed. They have compared lens coupling systems with and without micro-channel plate intensifiers and systems using film or charge coupled device (CCD) readout. There were no conditions where film was found to be an improvement over the CCD readout. Systems utilizing a CCD readout without an intensifier have comparable resolution, for these source sizes and at a nominal cost in signal to noise of 3, over those with an intensifier. Estimates of the signal-to-noise for different light coupling methods show how performance can be improved.

In July, 1994, a team of materials specialists from Sandia and U S Industry traveled to Russia and the Ukraine to select and fund projects in materials and process technology in support of the Newly Independent States/Industrial Partnering Program (NIS/IPP). All of the projects are collaborations with scientists and Engineers at NIS Institutes. Each project is scheduled to last one year, and the deliverables are formatted to supply US Industry with information which will enable rational decisions to be made regarding the commercial value of these technologies. This work is an unedited interim compilation of the deliverables received to date.

This report summarizes a Sandia program that included partnerships with Lawrence Livermore National Laboratory and Synthetica Technologies, Inc. to design and test a steam reforming system for treating Hanford underground storage tank (UST) wastes. The benefits of steam reforming the wastes include the resolution of tank safety issues and improved radionuclide separations. Steam reforming destroys organic materials by first gasifying, then reacting them with high temperature steam. Tests indicate that up to 99% of the organics could be removed from the UST wastes by steam exposure. In addition, it was shown that nitrates in the wastes could be destroyed by steam exposure if they were first distributed as a thin layer on a surface. High purity alumina and nickel alloys were shown to be good candidates for materials to be used in the severe environment associated with steam reforming the highly alkaline, high nitrate content wastes. Work was performed on designing, building, and demonstrating components of a 0.5 gallon per minute (gpm) system suitable for radioactive waste treatment. Scale-up of the unit to 20 gpm was also considered and is feasible. Finally, process demonstrations conducted on non-radioactive waste surrogates were carried out, including a successful demonstration of the technology at the 0.1 gpm scale.

A methodology for risk management in the design of software systems is presented. It spans security, safety, and correct operation of software within the context of its environment, and produces a risk analysis and documented risk management strategy. It is designed to be iteratively applied, to attain appropriate levels of detail throughout the analysis. The methodology and supporting tools are discussed. The methodology is critiqued relative to other research in the field. Some sample applications of the methodology are presented.

Both the Intelligent Transportation Systems (ITS) and National Information Infrastructure (NU) efforts have ambitious goals that are expected to improve the fundamental infrastructure, commerce, and society of the United States. Achieving these goals will require rapid development and deployment of information compatibility methods through technical and institutional standards. These standards will have to be scaleable and flexible to support new, and as-yet-undiscovered, data. Yet they will also need to accommodate our valuable data reserves. The area of geospatial data, and thus the creation of a National Spatial Data Infrastructure (NSDI), is particularly challenging due to the profoundly different forms, evolutionary histories, and meanings attached to spatial data. We discuss technical issues resulting from the different natures and inaccuracy of existing geodata, and areas where federal policy could lead the way to greater compatibility.

As a result of a number of events the inventory of fissile materials no longer in nuclear weapons in the United States is increasing. This has led to a growing concern regarding the potential for theft and/or diversion and accountability of this material. Straight-Line is a project whose purpose is to demonstrate a site-independent system to monitor stored nuclear material (e.g. plutonium) and integrate the collection, processing and dissemination of information regarding this material. Safeguards and security (S&S) goals of this project include data transfer of information on nuclear material to appropriate users to enhance S&S, continuous on-line accountability, reduction of hands-on access to nuclear materials, incorporation of information security technologies, and early detection of tampering or unauthorized material movement. This paper addresses threat considerations, S&S requirements, S&S objectives, and issues for the Straight-Line project. S&S features and benefits of this project are discussed with respect to existing item monitoring systems and/or other material tracking systems being developed.

There are several distinctive types of coring-induced fractures that can be recognized in core on the basis of morphology, assisted by certain characteristics such as edge effects and surface ornamentation. The shape and orientation of many of these induced fractures offer information on the in-situ stress conditions and the coring process. Petal, petal-centerline, scribe-knife, disc, and torque-related fractures may all be caused by coring in vertical wells. Saddle fractures, (related to petal fractures) are unique to horizontal core, as is the polishing of fracture surfaces during coring. other features such as scribe-line rotation, hammer marks, and rotary-bit patterns are important in making correct interpretations of the in situ stress and reservoir permeability, and in making the maximum use of the evidence bearing on reservoir fracture-system permeability provided by both induced and natural fractures.

Sandia National Laboratories Annular Core Research Reactor (ACRR) is undertaking a new mission for the Department of Energy: production of the radioisotope {sup 99}Mo used in nuclear medicine applications. Isotope production is significantly different from previous programs conducted at the ACRR that typically required high intensity, short duration pulses. The current UO{sub 2}-BeO fuel will power the initial startup phase of the production program, and can perform exceptionally well for this mission. However, this type of fuel is no longer available, commercially or otherwise. This paper presents the results of some preliminary studies of commercially available fuels.

Formal interactions with Kurchatov Institute (KI) began summer 1994 on material protection, control and accountability (MPC&A). Contracts were placed by LANL and Sandia with KI to implement a nuclear material accounting system and a physical security system at a KI demonstration facility which contain two critical assemblies with special nuclear material. LLNL implemented May 1995 a task to measure by gamma-ray spectroscopy the uranium enrichment of fuel in the facility. This laboratory-to-laboratory effort is part of the cooperative program between US and Russian institutes in nuclear material nonproliferation. In 1994-5, KI personnel demonstrated the physical security system. The next facility for work in MPC&A at KI is the Central Storage Facility, which is important for the computerized material accounting system for KI.

EcoSys is an environmental decision support tool to assist in the design of green products and process. EcoSys consist of an information and expert system that contains input from experts in products, processes and the environment as well as a flexible, goal driven, rule based decision model that can accommodate many environmental management perspectives. This includes allowing specific users to specify weighting factors for the impact decision model. This tool is extensible in that it can be utilized within the boundaries of a company and migrated to include suppliers and customers until full life cycles are assessed. We discussed the details and use of the environmental models available for the experts. We also showed how interviews with manufacturing experts led to the design of a goal-driven rule based reasoning system to support the problem solving. Finally, we offered a number of examples that detailed the types of analysis possible with EcoSys. Our ongoing work is to increase the precision of the environmental attributes database and to extend the product-process database to support a wider set of product analyses. Based on user feedback, we are also continuing to improve the X-Window user interface.

Three sets of rock samples have been subjected to planar impact to characterize loading, Hugoniot and release responses. A slate form Pennsylvania was tested over the stress range of 5 GPa to 140 GPa. Phyllite from the Lupin Mine (Canada) was tested over the 14--50 GPa stress region. Finally, granite samples from the SHIST test site (New Mexico) were tested over the 10--20 GPa stress region. The granite tests included a transmitted-wave experiment at about 10 GPa. In 12 of the 13 tests, a reverse-ballistic configuration (optimized for Hugoniot and release measurements) was used. The remaining test (conducted on the granite) provided a transmitted waveform from which precursor, Hugoniot and release properties were obtained. Velocity interferometry (VISAR) was used as the primary diagnostic throughout. The slate data showed an unexpected inflection downward in the Hugoniot at around 8 GPa. The slate and granite showed release paths lying below the Hugoniot for lower stress levels (below {approx} 60 GPa), while the slate release paths were ``normal`` (above the Hugoniot) at higher stress levels. In addition, the granite releases were found to lie substantially below the Hugoniot in the 30--40 GPa region; this may be related to the quartz-stishovite transition. The present results are generally consistent with earlier work.

We report on experimental measurements and numerical predictions of shear-induced migration of particles in concentrated suspensions subjected to flow in the wide gap between a rotating inner cylinder placed eccentrically within a fixed outer cylinder (a cylindrical bearing). The suspensions consists of large, noncolloidal spherical particles suspended in a viscous Newtonian liquid. Nuclear magnetic resonance (NMR) imaging is used to measure the time evolution of concentration and velocity profiles as the flow induced particle migration from the initial, well-mixed state. A model originally proposed by Phillips et al. (1992) is generalized to two dimensions. The coupled equations of motion and particle migration are solved numerically using an explicit pseudo-transient finite volume formulation. While not all of the qualitative features observed in the experiments are reproduced by this general numerical implementation, the velocity predictions show moderately good agreement with the experimental data.

Prototype circuit board test vehicles wee assembled with three candidate lead-free solders: 96.5Sn-3.5Ag (wt %), 58Bi-42Sn, and 91.84Sn-3.33 Ag 83Bi., using a forced-convection/infrared furnace and RMA flux based pastes. Wettability of circuit board features and packages was best with Sn-Ag-Bi alloy followed in order by Bi-Sn and Sn-Ag solders. The Sn-Ag-Bi solder had a greater propensity for void formation in the joints. The reliability assessment was based upon solder joint microstructure and the shear strength of selected leadless packages. Solder joint damage was of a greater extent after thermal shock exposures rather than thermal cycling. The Sn-Ag-Bi alloy on the largest package appeared most susceptible to thermal shock. Test vehicle performance clearly demonstrated that, with the non-lead solders, local thermal expansion mismatch can be as detrimental to joint integrity as the traditional global mismatch damage.

The manufacturing feasibility and attachment reliability of a series of newly developed lead-free solders were investigated for wave soldering applications. Some of the key assembly aspects addressed included: wettability as a function of board surface finish, flux activation and surface tension of the molten solder, solder joint fillet quality and optimization of soldering thermal profiles. Generally, all new solder formulations exhibited adequate wave soldering performance and can be considered as possible alternatives to eutectic SnPb for wave soldering applications. Further process optimization and flux development is necessary to achieve the defect levels associated with the conventional SnPb process.

Variable thickness plate investment castings of AISI H13 hot work die steel were pour and characterized in the as-cast and heat treated conditions. The characterization included light microscopy and mechanical testing. Wrought samples of standard and premium grade H13 steel were heat treated and characterized similarly for comparison. Microstructural differences were observed in as-cast samples poured to different section thicknesses. Dendrite cell size and carbide morphology constituted the most prominent microstructural differences observed. After a full heat treatment, however, Microstructural differences between the wrought material and cast materials were slight regardless of section thickness. The mechanical properties of the cast and heat treated material proved similar to the properties of the standard heat treated wrought material. A thermal fatigue testing unit was designed and built to correlate the heat checking susceptibility of AISI H13 steel to its processing and consequent microstructural condition. Surface hardness decreased significantly with thermal cycling, and heat checking was noticed in as few as 50 cycles. Thermal softening and thermal fatigue susceptibility were quantified and discussed relative to the microstructural conditions created by processing and heat treatment. It was found that the premium grade wrought H13 steel provided the best overall resistance to heat checking; however, the heat-treat cast and as-cast H13 tool steel (made from standard grade wrought H13 tool steel) provided comparable resistance to heat checking in terms Of area fraction of heat checking and maximum crack length.