Publications

The use of data surety within the International Monitoring System (IMS) is designed to offer increased trust of acquired sensor data at a low cost. The demonstrations discussed in the paper illustrate the feasibility of hardware authentication for sensor data and commands in a retrofit environment and a new system and of the supporting key management system. The individual demonstrations which are summarized in the paper are: (1) demonstration of hardware authentication for communication authentication in a retrofit environment; (2)demonstration of hardware authentication in a new system; and (3) demonstration of key management for sensor data and command authentication.

Sandia is evaluating the performance of various infrasound sensors that could be used as part of the International Monitoring Systems (IMS). Specifications for infrasound stations are outlined in CTBT/PC/II/1/Add.2. This document specifies minimum requirements for sensor, digitizer and system. The infrasound sensors evaluation task has the following objectives: provide an overview of the sensors presently in use; evaluate these sensors with respect to the requirements of the IMS.

The goal of this project is the rapid reduction of risk to truck transportation of SNM in Russia. Enhanced protection is being accomplished by cooperation between the US Department of Energy, MINATOM of Russia, the Russian Ministry of Defense, and various Russian Institutes. This program provides an integrated program of specialized trucks that are equipped with hardened overpack (SNM vault) containers, alarm and communications systems, and armored cabs. Armored escort vehicles are also provided to increase the survivability of the guards escorting convoys. Only indigenous Russian equipment, modified and/or manufactured by Designing Bureau for Motor Vehicle Transport Equipment (KBATO), is provided under this program. The US will not provide assistance in the truck transportation arena without a commitment from the Russian facility to provide heavily armed escorts for SNM movement. Each site conducts a detailed transportation needs assessment study that is used as the basis for prioritizing assistance. The Siberian Chemical Combine (Tomsk-7) was the initial site of cooperation. The designs used at Tomsk-7 are serving as the baseline for all future vehicles modified under this program. In FY98, many vehicles systems have been ordered for various institutes. Many additional systems will be ordered in FY99.

Since its inception in 1996, the purpose of the International Physical Protection Advisory Service (IPPAS) has been to provide advice and assistance to International Atomic Energy Agency (IAEA) Member States on strengthening and enhancing the effectiveness of their state system of physical protection of nuclear materials and facilities. Since the protection of nuclear materials and facilities is a Member State`s responsibility, participation within the IPPAS program is voluntary. At the request of a Member State, the IAEA forms a multinational IPPAS team consisting of physical protection specialists. These specialists have broad experience in physical protection system design, implementation, and regulatory oversight. The exact make-up of the team depends upon the needs of the requesting state. IPPAS missions to participating states strive to compare the domestic procedures and practices of the state against international physical protection guidelines (IAEA Information Circular 225) and internationally accepted practice. The missions utilize a top to bottom approach and begin by reviewing the legal and regulatory structure and conclude with reviews of the implementation of the state regulations and international guidelines at individual facilities. IPPAS findings are treated as IAEA Safeguards Confidential Information. To date, IPPAS missions have been concluded in Slovenia, Bulgaria, Romania, Hungary, and Poland.

During the January 1996 meeting of the Gore-Chernomyrdin Commission, the Beloyarsk Nuclear Power Plant (BNPP) was identified as one of the additional sites for cooperative projects on upgrading Materials Protection, Control and Accounting (MPC and A). Since June 1996, Sandia National Laboratories (SNL), Pacific Northwest National Laboratories (PNNL), and Los Alamos National Laboratory (LANL) have worked with BNPP to upgrade MPC and A at the facility. Some unique challenges were encountered because BNPP has an operating BN-600 600-Megawatt breeder reactor. SNL has been responsible for working with BNPP to implement physical protection upgrades to the Central Alarm Station, Fresh Fuel Storage building, Spent Fuel Storage Area, and Vehicle/Personnel Portal. In addition, improved communication equipment for the Ministry of the Interior (MVD) guards and training of personnel were provided. PNNL has been responsible for coordinating Material Control and Accounting (MC and A) upgrades at BNPP. PNNL, in conjunction with LANL, has implemented such MC and A upgrades as a computerized nuclear materials accounting system, training in MC and A elements, nondestructive assay instrumentation for fresh fuel, installation of a fork detector for measuring spent fuel, and installation of an underwater video camera for verification of spent fuel serial numbers.

As part of the Cooperative Threat Reduction Nuclear Material Protection, Control, and Accounting (MPC and A) Program, the US Department of Energy and Mangyshlak Atomic Energy Complex (MAEC), Aktau, Republic of Kazakstan have cooperated to enhance existing MAEC MPC and A features at the BN-350 liquid-metal fast-breeder reactor. This paper describes the methodology of the enhancement activities and provides representative examples of the MPC and A augmentation implemented at the MAEC.

An important future element of International Safeguards instrumentation is expected to be the merging of containment/surveillance and nondestructive assay equipment with domestic physical protection equipment into integrated systems, coupled with remote monitoring. Instrumentation would include interior monitoring and assessment and entry/exit monitoring. Of particular importance is the application of interior monitors in spaces of declared inactivity; for example, in nuclear material storage locations that are entered infrequently. The use of modern interior monitors in International Safeguards offers potential for improving effectiveness and efficiency. Within the context of increased cooperation, one can readily envision increased interaction between International Safeguards and Domestic Safeguards, including increased joint use of State System of Accounting and Control data.

Using a microengine as the primary test vehicle, the authors have examined several aspects of characterization. Parametric measurements provide fabrication process information. Drive signal optimization is necessary for increased microengine performance. Finally, electrical characterization of resonant frequency and quality factor can be more accurate than visual techniques.

A remote monitoring system, designed to monitor spent fuel transfers from wet to dry storage, was installed at the Embalse Nuclear Power Station at Embalse, Argentina. The system consists of 6 gamma and one neutron radiation sensors. Five gamma sensors utilize RF transmission to communicate with Echelon nodes connected to a Local Operating Network (LON). One gamma and one neutron sensor are hardwired to the LON network. Each sensor Echelon node is bound to a single Datalogger that stores data until it receives an acquisition command to download to the Data Acquisition Software (DASW) database. The data from the Datalogger are transferred and stored in the Data Acquisition Software database, which resides on the IAEA MOS-MUX server. At a pre-determined interval, data from the DASW database are converted into Excel files and transferred to the IAEA database every 24 hours. At an predetermined interval all data are transferred to the distribution server located at the ARN laboratory at Ezeiza, Argentina. Remote access to data from the distribution server will be made from IAEA headquarters, Vienna, Austria, from ABACC in Rio de Janeiro, Brazil, from the IAEA field office in Buenos Aires, from ARN, and from Sandia National Laboratories, Albuquerque, New Mexico.

The nuclear detonation safety of modern nuclear weapons depends on a coordinated safety theme incorporating three general safety principles: isolation, inoperability, and incompatibility. The success of this approach has encouraged them to study whether these and/or other principles might be useful in other applications. Not surprisingly, no additional first-principles (based on physical laws) have been identified. However, a more widely applicable definition and application of the principle-based approach has been developed, resulting in a selection of strategies that are basically subsets and varied combinations of the more general principles above. However, identification of principles to be relied on is only one step in providing a safe design. As one other important example, coordinating overall architecture and strategy is essential: the authors term this a safety theme.

A novel stack passivation scheme, in which plasma silicon nitride (SiN) is stacked on top of a rapid thermal SiO{sub 2} (RTO) layer, is developed to attain a surface recombination velocity (S) approaching 10 cm/s at the 1.3 {Omega}-cm p-type (100) silicon surface. Such low S is achieved by the stack even when the RTO and SiN films individually yield considerably poorer surface passivation. Critical to achieving low S by the stack is the use of a short, moderate temperature anneal (in this study 730 C for 30 seconds) after film growth and deposition. This anneal is believed to enhance the release and delivery of atomic hydrogen from the SiN film to the Si-SiO{sub 2} interface, thereby reducing the density of interface traps at the surface. Compatibility with this post-deposition anneal makes the stack passivation scheme attractive for cost-effective solar cell production since a similar anneal is required to fire screen-printed contacts. Application of the stack to passivated rear screen-printed solar cells has resulted in V{sub oc}`s of 641 mV and 633 mV on 0.65 {Omega}-cm and 1.3 {Omega}-cm FZ Si substrates, respectively. These V{sub oc} values are roughly 20 mV higher than for cells with untreated, highly recombinative back surfaces. The stack passivation has also been used to form fully screen-printed bifacial solar cells which exhibit rear-illuminated efficiency as high as 11.6% with a single layer AR coating.

To aid designers, generic physical security objectives and design concepts for cut-and-cover underground facilities are presented. Specific aspects addressing overburdens, entryways, security doors, facility services, emergency egress, security response force, and human elements are discussed.

At Sandia National Laboratories (SNL), the authors are developing the ability to accurately predict motions for arbitrary numbers of bodies of arbitrary shapes experiencing multiple applied forces and intermittent contacts. In particular, the authors are concerned with the simulation of systems such as part feeders or mobile robots operating in realistic environments. Preliminary investigation of commercial dynamics software packages led them to the conclusion that they could use commercial software to provide everything they needed except for the contact model. They found that ADAMS best fit their needs for a simulation package. To simulate intermittent contacts, they need collision detection software that can efficiently compute the distances between non-convex objects and return the associated witness features. They also require a computationally efficient contact model for rapid simulation of impact, sustained contact under load, and transition to and from contact conditions. This paper provides a technical review of a custom hierarchical distance computation engine developed at Sandia, called the C-Space Toolkit (CSTk). In addition, they describe an efficient contact model using a non-linear damping term developed by SNL and Ohio State. Both the CSTk and the non-linear damper have been incorporated in a simplified two-body testbed code, which is used to investigate how to correctly model the contact using these two utilities. They have incorporated this model into the ADAMS software using the callable function interface. An example that illustrates the capabilities of the 9.02 release of ADAMS with their extensions is provided.

At the direction of the US Congress, following the Pan Am 103 and TWA 800 crashes, the Federal Aviation Administration funded development of non-invasive techniques to screen airline passengers for explosives. Such an explosives detection portal, developed at Sandia National Laboratories, was field tested at the Albuquerque International airport in September 1997. During the 2-week field trial, 2,400 passengers were screened and 500 surveyed. Throughput, reliability, maintenance and sensitivity were studied. Follow-up testing at Sandia and at Idaho National Engineering and Environmental Laboratory was conducted. A passenger stands in the portal for five seconds while overhead fans blow air over his body. Any explosive vapors or dislodged particles are collected in vents at the feet. Explosives are removed from the air in a preconcentrator and subsequently directed into an ion mobility spectrometer for detection. Throughput measured 300 passengers per hour. The non-invasive portal can detect subfingerprint levels of explosives residue on clothing. A survey of 500 passengers showed a 97% approval rating, with 99% stating that such portals, if effective, should be installed in airports to improve security. Results of the airport test, as well as operational issues, are discussed.

As part of the on-going DOE/Russian MPC and A activities at the Institute of Physics and Power Engineering (IPPE) and in order to provide a basis for planning MPC and A enhancements, an expedient method to review the effectiveness of the MPC and A system has been adopted. These reviews involve the identification of appropriate and cost-effective enhancements of facilities at IPPE. This effort requires a process that is thorough but far less intensive than a traditional vulnerability assessment. The SER results in a quick assessment of current and needed enhancements. The process requires preparation and coordination between US and Russian analysts before, during, and after information gathering at the facilities in order that the analysis is accurate, effective, and mutually agreeable. The goal of this paper is to discuss the SER process, including the objectives, time scale, and lessons learned at IPPE.

The Ministry of the Russian Federation for Atomic Energy (MINATOM) and the US Department of Energy (DOE) are engaged in joint, cooperative efforts to reduce the likelihood of nuclear proliferation by enhancing Material Protection, Control and Accounting (MPC and A) systems in both countries. Mayak Production Association (Mayak) is a major Russian nuclear enterprise within the nuclear complex that is operated by MINATOM. This paper describes the nature, scope, and status of the joint, cooperative efforts to enhance existing MPC and A systems at Mayak. Current cooperative efforts are focused on enhancements to the existing MPC and A systems at two plants that are operated by Mayak and that produce, process, handle and/or store proliferation-sensitive nuclear materials.

Direct laser metal deposition processing is a promising manufacturing technology which could significantly impact the length of time between initial concept and finished part. For adoption of this technology in the manufacturing environment, further understanding is required to ensure robust components with appropriate properties are routinely fabricated. This requires a complete understanding of the thermal history during part fabrication and control of this behavior. This paper will describe research to understand the thermal behavior for the Laser Engineered Net Shaping (LENS) process, where a component is fabricated by focusing a laser beam onto a substrate to create a molten pool in which powder particles are simultaneously injected to build each layer. The substrate is moved beneath the laser beam to deposit a thin cross section, thereby creating the desired geometry for each layer. After deposition of each layer, the powder delivery nozzle and focusing lens assembly is incremented in the positive Z-direction, thereby building a three dimensional component layer additively. It is important to control the thermal behavior to reproducibly fabricate parts. The ultimate intent is to monitor the thermal signatures and to incorporate sensors and feedback algorithms to control part fabrication. With appropriate control, the geometric properties (accuracy, surface finish, low warpage) as well as the materials` properties (e.g., strength, ductility) of a component can be dialed into the part through the fabrication parameters. Thermal monitoring techniques will be described, and their particular benefits highlighted. Preliminary details in correlating thermal behavior with processing results will be discussed.

Laser Engineered Net Shaping, also known as LENS{trademark}, is an advanced manufacturing technique used to fabricate near-net shaped, fully dense metal components directly from computer solid models without the use of traditional machining processes. The LENS{trademark} process uses a high powered laser to create a molten pool into which powdered metal is injected and solidified. Like many SFF techniques, LENS{trademark} parts are made through a layer additive process. In the current system, for any given layer, the laser is held stationary, while the part and its associated substrate is moved, allowing for the each layer`s geometry to be formed. Individual layers are generated by tracing out the desired border, followed by filling in the remaining volume. Recent research into LENS{trademark} has highlighted the sensitivity of the processes to multiple software controllable parameters such as substrate travel velocity, border representation, and fill patterns. This research is aimed at determining optimal border outlines and fill patterns for LENS{trademark} and at developing the associated software necessary for automating the creation of the desired motion control.

The US Department of Energy (DOE), in cooperation with the Electric Power Research Institute (EPRI) and US nuclear power plant utilities, is preparing a series of aging management guidelines (AMGs) for commodity types of components (e.g., heat exchangers, electrical cable and terminations, pumps). Commodities are included in this series based on their importance to continued nuclear plant operation and license renewal. The AMGs contain a detailed summary of operating history, stressors, aging mechanisms, and various types of maintenance and surveillance practices that can be combined to create an effective aging management program. Each AMG is intended for use by the systems engineers and plant maintenance staff (i.e., an AMG is intended to be a hands-on technical document rather than a licensing document). The heat exchangers AMG, published in June 1994, includes the following information of interest to nondestructive examination (NDE) personnel: aging mechanisms determined to be non-significant for all applications; aging mechanisms determined to be significant for some applications; effective conventional programs for managing aging; and effective unconventional programs for managing aging. Since the AMG on heat exchangers was published four years ago, a brief review has been conducted to identify emerging regulatory issues, if any. The results of this review and lessons learned from the collective set of AMGs are presented.

The Photovoltaic Manufacturing Technology Project (PVMaT) is a government/industry research and development (R and D) partnership between the US federal government (through the US Department of Energy [DOE]) and members of the US PV industry. The goals of PVMaT are to help the US PV industry improve module manufacturing processes and equipment; accelerate manufacturing cost reductions for PV modules, balance-of-systems components, and integrated systems; increase commercial product performance and reliability; and enhance the investment opportunities for substantial scale-ups of US-based PV manufacturing plant capacities. The approach for PVMaT has been to cost-share risk taking by industry as it explores new manufacturing options and ideas for improved PV modules and other components, advances system and product integration, and develops new system designs, all of which will lead to overall reduced system life-cycle costs for reliable PV end products. The PVMaT Phase 4A module manufacturing R and D projects are just being completed and initial results for the work directed primarily to module manufacture are reported in this paper. Fourteen new Phase 5A subcontracts have also just been awarded and planned R and D areas for the ten focused on module manufacture are described. Finally, government funding, subcontractor cost sharing, and a comparison of the relative efforts by PV technology throughout the PVMaT project are presented.

Polymerization of phenyl-, benzyl-, and phenethyltroalkoxysilanes formed soluble oligo- and polysilsesquixanes. No gels of any of the monomers were observed to form. The molecular weights of the materials prepared and dried at room temperature were near 2K, but would continuously increase with heating at 100°C to between 5-15K. The polymers were structurally characterized by 1H, 13C, and 29Si NMR.

This report on National Environmental Policy Act (NEPA) compliance at Sandia National Laboratories/New Mexico (SNL/NM) chronicles past and current compliance activities and includes a recommended strategy that can be implemented for continued improvement. This report provides a list of important references. Attachment 1 contains the table of contents for SAND95-1648, National Environmental Policy Act (NEPA) Compliance Guide Sandia National Laboratories (Hansen, 1995). Attachment 2 contains a list of published environmental assessments (EAs) and environmental impact statements (EISs) prepared by SNL/NM. Attachment 3 contains abstracts of NEPA compliance papers authored by SNL/NM and its contractors.

This paper presents the first part of a comprehensive mechanics approach capable of predicting the integrity and reliability of solder joint material under fatigue loading without viscoplastic damage considerations. A separate report will be made to present a comprehensive damage model describing life prediction of the solder material under thermomechanical fatigue loading. The method is based on a theory of damage mechanics which makes possible a macroscopic description of the successive material deterioration caused by the presence of microcracks/voids in engineering materials. A damage mechanics model based on the thermodynamic theory of irreversible processes with internal state variables is proposed and used to provide a unified approach in characterizing the cyclic behavior of a typical solder material. With the introduction of a damage effect tensor, the constitutive equations are derived to enable the formulation of a fatigue damage dissipative potential function and a fatigue damage criterion. The fatigue evolution is subsequently developed based on the hypothesis that the overall damage is induced by the accumulation of fatigue and plastic damage. This damage mechanics approach offers a systematic and versatile means that is effective in modeling the entire process of material failure ranging from damage initiation and propagation leading eventually to macro-crack initiation and growth. As the model takes into account the load history effect and the interaction between plasticity damage and fatigue damage, with the aid of a modified general purpose finite element program, the method can readily be applied to estimate the fatigue life of solder joints under different loading conditions.

The authors improved a self-aligned emitter etchback technique that requires only a single emitter diffusion and no alignment to form self-aligned, patterned-emitter profiles. Standard commercial screen-printed gridlines mask a plasma-etchback of the emitter. A subsequent PECVD-nitride deposition provides good surface and bulk passivation and an antireflection coating. They used full-size multicrystalline silicon (mc-Si) cells processed in a commercial production line and performed a statistically designed multiparameter experiment to optimize the use of a hydrogenation treatment to increase performance. They obtained an improvement of almost a full percentage point in cell efficiency when the self-aligned emitter etchback was combined with an optimized 3-step PECVD-nitride surface passivation and hydrogenation treatment. They also investigated the inclusion of a plasma-etching process that results in a low-reflectance, textured surface on multicrystalline silicon cells. Preliminary results indicate reflectance can be significantly reduced without etching away the emitter diffusion.

A power management energy storage system was developed for stationary applications such as peak shaving, voltage regulation, and spinning reserve. Project activities included design, manufacture, factory testing, and field installation. The major features that characterize the development are the modularity of the production, its transportability, the power conversion method that aggregates power on the AC side of the converter, and the use of commonly employed technology for system components. 21 figs.