LEVERAGING ISOTOPIC LABELS TO ELUCIDATE THE UNDERLYING DEGRADATION CHEMISTRIES OF NYLON 6.6
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Many U. S. nuclear power plants are approaching 40 years of age and there is a desire to extend their life for up to 100 total years. Safety-related cables were originally qualified for nuclear power plant applications based on IEEE Standards that were published in 1974. The qualifications involved procedures to simulate 40 years of life under ambient power plant aging conditions followed by simulated loss of coolant accident (LOCA). Over the past 35 years or so, substantial efforts were devoted to determining whether the aging assumptions allowed by the original IEEE Standards could be improved upon. These studies led to better accelerated aging methods so that more confident 40-year lifetime predictions became available. Since there is now a desire to potentially extend the life of nuclear power plants way beyond the original 40 year life, there is an interest in reviewing and critiquing the current state-of-the-art in simulating cable aging. These are two of the goals of this report where the discussion is concentrated on the progress made over the past 15 years or so and highlights the most thorough and careful published studies. An additional goal of the report is to suggest work that might prove helpful in answering some of the questions and dealing with some of the issues that still remain with respect to simulating the aging and predicting the lifetimes of safety-related cable materials.
Materials Research Society Symposium Proceedings
This paper presents the development of a sensor to detect the oxidative and radiation induced degradation of polypropylene. Recently we have examined the use of crosslinked assemblies of nanoparticles as a chemiresistor-type sensor for the degradation products. We have developed a simple method that uses a siloxane matrix to fabricate a chemiresistor-type sensor that minimizes the swelling transduction mechanism while optimizing the change in dielectric response. These sensors were exposed with the use of a gas chromatography system to three previously identified polypropylene degradation products including 4-methyl-2-pentanone, acetone, and 2-pentanone. The limits of detection 210 ppb for 4-methy-2-pentanone, 575 ppb for 2-pentanone, and the LoD was unable to be determined for acetone due to incomplete separation from the carbon disulfide carrier. © 2009 Materials Research Society.
Polymer Degradation and Stability
PP samples, in which the three unique carbon atom positions along the chain were selectively labeled with C-13, have been subjected to γ-irradiation in the presence of oxygen, and the resulting organic volatile products analyzed by GC/MS. The isotopic labeling patterns in 33 organic degradation compounds have been assigned by comparison of the four mass spectra for each compound (from unlabeled PP, and from the three labeled PP materials). The volatile products have been "mapped" onto their positions of origin from the PP macromolecule, and insights have been gained into the chemistry through which these compounds must have formed. Most products show high specificity of isotopic labeling, indicating a single dominant reaction pathway. Oxidation chemistry occurred heavily at the C(2) tertiary carbon, with chemistry also at C(1) methylene. Methyl ketones are in abundance, along with alcohols, some aliphatic hydrocarbons, and other compound types. The C(3) methyl carbon remained attached to its original C(2) position in all catenated degradation products, and underwent no chemistry. However, products containing "non-catenated" carbons (i.e., not bonded to any other carbon atom) consisted entirely of a mix of C(3) and C(1). By examination of the labeling patterns, many products could be assigned to two successive chain scission events in close proximity, while others are clearly seen to arise from cleavage, followed by radical-radical recombination reactions. Interestingly, the former products (two chain scissions) are all found to have an odd number of carbon atoms along their chain, while the latter (scission followed by radical-radical reaction) all have an even number of carbons. An explanation of this odd/even phenomenon is provided in terms of the symmetry of the PP macromolecule.
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Polymer Degradation and Stability
Making use of polypropylene samples that are selectively labeled with carbon-13 at each of the three unique positions within the repeating unit, we are conducting mass spectral analyses of the volatile organic oxidation products that are produced when the polymer is subjected to elevated temperature in the presence of air. By examination of both the parent and fragmentation ion peaks in the mass spectrum, we are able to identify the positioning of the C-13 labels within the volatile compounds, and thereby map each compound onto its site of origin from within the macromolecular structure of polypropylene. Most of the organic oxidation products are remarkably specific in terms of their genesis from the polymer. The structural results are discussed in terms of the oxidation chemistry of the macromolecule.
Fluorosilicone o-ring aging studies were performed. These studies examined the compressive force loss of fluorosilicone o-rings at accelerated (elevated) temperatures and were then used to make predictions about force loss at room temperature. The results were non-Arrhenius with evidence for a lowering in Arrhenius activation energies as the aging temperature was reduced. The compression set of these fluorosilicone o-rings was found to have a reasonably linear correlation with the force loss. The aging predictions based on using the observed curvature of the Arrhenius aging plots were validated by field aged o-rings that yielded degradation values reasonably close to the predictions. Compression set studies of silicone o-rings from a previous study resulted in good correlation to the force loss predictions for the fluorosilicone o-rings from this study. This resulted in a preliminary conclusion that an approximately linear correlation exists between compression set and force decay values for typical fluorosilicone and silicone materials, and that the two materials age at similar rates at low temperatures. Interestingly, because of the observed curvature of the Arrhenius plots available from longer-term, lower temperature accelerated exposures, both materials had faster force decay curves (and correspondingly faster buildup of compression set) at room temperature than anticipated from typical high-temperature exposures. A brief study on heavily filled conducting silicone o-rings resulted in data that deviated from the linear relationship, implying that a degree of caution must be exercised about any general statement relating force decay and compression set.
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Polymer Preprints
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Proposed for publication in Polymer Degradation and Stability.
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Proposed for publication in Polymer Degradation and Stability.
Conventional high-temperature compression stress-relaxation (CSR) experiments (e.g., using a Shawbury-Wallace relaxometer) measure the force periodically at room temperature. In this paper, we first describe modifications that allow the force measurements to be made isothermally and show that such measurements lead to more accurate estimates of sealing force decay. We then use conventional Arrhenius analysis and linear extrapolation of the high-temperature (80--110 C) CSR results for two commercial butyl o-ring materials (Butyl-A and Butyl-B) to show that Butyl-B is predicted to have approximately three times longer lifetime at room temperature (23 C). To test the linear extrapolation assumed by the Arrhenius approach, we conducted ultrasensitive oxygen consumption measurements from 110 C to room temperature for the two butyl materials. The results indicated that linear extrapolation of the high temperature CSR results for Butyl-A was reasonable whereas a significant curvature to a lower activation energy was observed for Butyl-B below 80 C. Using the oxygen consumption results to extrapolate the CSR results from 80 C to 23 C resulted in the conclusion that Butyl-B would actually degrade much faster than Butyl-A at 23 C, the opposite of the earlier conclusion based solely on extrapolation of the high-temperature CSR results. Since samples of both materials that had aged in the field for {approx}20 years at 23 C were available, it was possible to check the predictions using compression set measurements made on the field materials. The comparisons were in accord with the extrapolated predictions made using the ultrasensitive oxygen consumption measurements, underscoring the power of this extrapolation approach.