Publications Details
Effects of Solar Cell Materials and Geometries on Thermally Induced Interfacial Stresses (WCPEC-7)
Hartley, James Y.; Roberts, Scott A.
A computational study was performed to assess influences of geometric design parameters and material properties on thermally induced interfacial stresses within a packaged solar cell assembly. A Latin Hypercube Sampling approach was used, varying 36 total geometric, initial condition, and material property parameters representative of available solar cell designs, to assess the sensitivity of computed interfacial stresses to each input. Simulations consisted of a laminated 3D assembly of two cells connected by an interconnect ribbon, with resolution of the glass, encapsulant, ribbon, solder, cell, and backsheet, cycled through a temperature change of - 40°C to 85 °C. Geometry and mesh creation were automated to enable sampling over varying cell designs. The purpose of this study was to develop a methodology to investigate the interplay between cell designs and thermally induced stresses, particularly those occurring over component interfaces subject to delamination. Information on the expected drivers of interfacial stresses as well as the primary directions in which stresses arise will better define interface adhesion tests and inform accelerated stress testing to more completely characterize delamination phenomena.