Publications

Abstract not provided.

Sucker rod pumps are installed in approximately 90% of all oil wells in the U.S. Although they have been widely used for decades, there are many issues regarding the fluid dynamics of the pump that have not been fully investigated. A project was conducted at Sandia National Laboratories to develop unimproved understanding of the fluid dynamics inside a sucker rod pump. A mathematical flow model was developed to predict pressures in any pump component or an entire pump under single-phase fluid and pumping conditions. Laboratory flow tests were conducted on instrumented individual pump components and on a complete pump to verify and refine the model. The mathematical model was then converted to a Visual Basic program to allow easy input of fluid, geometry and pump parameters and to generate output plots. Examples of issues affecting pump performance investigated with the model include the effects of viscosity, surface roughness, valve design details, plunger and valve pressure differentials, and pumping rate.

This report describes a 5 year, $10 million Sandia/Industry project to develop an advanced borehole seismic source for use in oil and gas exploration and production. The development Team included Sandia, Chevron, Amoco, Conoco, Exxon, Raytheon, Pelton, and GRI. The seismic source that was developed is a vertically oriented, axial point force, swept frequency, clamped, reaction-mass vibrator design. It was based on an early Chevron prototype, but the new tool incorporates a number of improvements which make it far superior to the original prototype. The system consists of surface control electronics, a special heavy duty fiber optic wireline and draw works, a cablehead, hydraulic motor/pump module, electronics module, clamp, and axial vibrator module. The tool has a peak output of 7,000 lbs force and a useful frequency range of 5 to 800 Hz. It can operate in fluid filled wells with 5.5-inch or larger casing to depths of 20,000 ft and operating temperatures of 170 C. The tool includes fiber optic telemetry, force and phase control, provisions to add seismic receiver arrays below the source for single well imaging, and provisions for adding other vibrator modules to the tool in the future. The project yielded four important deliverables: a complete advanced borehole seismic source system with all associated field equipment; field demonstration surveys funded by industry showing the utility of the system; industrial sources for all of the hardware; and a new service company set up by their industrial partner to provide commercial surveys.

A magnetostrictive borehole seismic source was developed for use in high resolution crosswell surveys in environmental applications. The source is a clamped, vertical-shear, swept frequency, reaction-mass shaker design consisting of a spring pre-loaded magnetostrictive rod with permanent magnet bias, drive coils to induce an alternating magnetic field, and an integral tungsten reaction mass. The actuator was tested extensively in the laboratory. It was then incorporated into an easily deployable clamped downhole tool capable of operating on a standard 7 conductor wireline in borehole environments to 10,000{degrees} deep and 100{degrees}C. It can be used in either PVC or steel cased wells and the wells can be dry or fluid filled. It has a usable frequency spectrum of {approx} 150 to 2000 Hz. The finished tool was successfully demonstrated in a crosswell test at a shallow environmental site at Hanford, Washington. The source transmitted signals with a S/N ratio of 10-15 dB from 150-720 Hz between wells spaced 239 feet apart in unconsolidated gravel. The source was also tested successfully in rock at an oil field test site, transmitting signals with a S/N ratio of 5-15 dB over the full sweep spectrum from 150-2000 Hz between wells spaced 282 feet apart. And it was used successfully on an 11,000{degrees} wireline at a depth of 4550{degrees}. Recommendations for follow-on work include improvements to the clamp, incorporation of a higher sample rate force feedback controller, and increases in the force output of the tool.