Publications

Abstract not provided.

Abstract not provided.

Terry steam turbines are widely used in various industries because of their robust design. Within the nuclear power generation industry, they are used in the Reactor Core Isolation Cooling System to remove decay heat during reactor isolation events. During the Fukushima Daiichi nuclear power station disaster in Japan in 2011, the Reactor Core Isolation Cooling System and associated Terry turbine operated for over 70 hours in Unit 2; this runtime is well beyond the expected operating duration. Theories suggest the turbine was subjected to a two-phase inlet flow, which could degrade the turbine performance. In this work, an experimental test rig was constructed to test a full-scale Terry model GS-2 steam turbine under two-phase air/water flows. Steady-state efficiency and torque performance maps of the turbine were developed over a range of turbine inlet pressures (1.38–4.83 bar or 20–70 psia), air mass fractions (0.05–1.0) and rotational speeds up to 4000 RPM. Turbine performance followed expected trends with torque varying linearly and efficiency varying quadratically with rotational speed. In addition, high-speed images of the two-phase flow entering the turbine were also analyzed to understand how changes in inlet pressure and air mass fraction affect the flow regime and homogenization. The present tests with air–water two-phase mixtures are an important step towards providing an understanding of the full-scale Terry turbine's behavior and performance curves under two-phase conditions. The results of this work will be combined with air/water and steam/water data gathered using a small-scale Terry ZS-1 steam turbine in order to understand the scaling relationship between large and small size Terry turbines and fluid pairs. The combined data set will enable further development of analytical models over a wide range of conditions and may be used to provide technical justification for expanded use of the Terry turbines in nuclear power plant safety systems and other systems.

The Terry Turbine Expanded Operating Band Project is currently conducting testing at Texas A&M University as part of a revised experimental program meant to supplant previous full-scale testing plans under the headings of Milestone 5 and Milestone 6. In consultation with Sandia National Laboratories technical staff and with modeling and simulation support from the same, the hybrid Milestone 5&6 plan is moving forward with experiments aimed at addressing knowledge gaps regarding scale, working fluid, and turbopump self-regulation. Modeling and simulation efforts at Sandia National Laboratories in FY20 fell under the broad umbrella of Milestone 7 and consisted exclusively of MELCOR-related tasks aimed at: 1) Constructing/improving input models of Texas A&M University experiments, 2) Constructing a generic boiling water reactor input model according to best practices with systems-level Teny turbine capabilities, and 3) Adding code capability in order to leverage experimental data/findings, address bugs, and improve general code robustness Project impacts of the Covid-19 pandemic have fortunately been minimal thus far but are mentioned as necessary when discussing the hybrid Milestone 5&6 progress as well as the corresponding Milestone 7 modeling and simulation progress.

Terry steam turbines are employed in the safety systems of many nuclear Boiling Water Reactors to drive pumps and provide cooling water to the nuclear reactor core. While the turbine efficiency is low, the more important feature is high reliability under off-normal conditions. An important aspect of reliability is the ability to function with two-phase steam-water injection into the turbine, as most likely occurred in the Fukushima Dai-ichi nuclear accidents. This study investigates the characteristics of a Terry turbine during air-water injection with gas mass fractions ranging from 1 (dry gas) to 0.05 (wet gas), to better understand the Terry turbine's true operational capabilities and provide justification for extended Terry turbine use for reactor safety. Other parameters investigated are the inlet pressure, the exhaust backpressure and the turbine's rotational speed. The turbine performance is presented in terms of dynamometer loading and pump performance change as functions of the gas mass fraction.

The performance of the Reactor Core Isolation Cooling (RCIC) system under beyond design basis event (BDBE) conditions is not well-characterized. The operating band of the RCIC system is currently specified utilizing conservative assumptions, with restrictive operational guidelines not allowing for an adequate credit of the true capability of the system. For example, it is assumed that battery power is needed for RCIC operation to maintain the reactor pressure vessel (RPV) water level—a loss of battery power is conservatively assumed to result in failure of the RCIC turbopump system in a range of safety and risk assessments. However, the accidents at Fukushima Daiichi Nuclear Power Station (FDNPS) showed that the Unit 2 RCIC did not cease to operate following loss of battery power. In fact, it continued to inject water into the RPV for nearly 3 days following the earthquake. Improved understanding of Terry turbopump operations under BDBE conditions can support enhancement of accident management procedures and guidelines, promoting more robust severe accident prevention. Therefore, the U.S. Department of Energy (DOE), U.S. nuclear industry, and international stakeholders have funded the Terry Turbine Expanded Operating Band (TTEXOB) program. This program aims to better understand RCIC operations during BDBE conditions through combined experimental and modeling efforts. As part of the TTEXOB, airflow testing was performed at Texas A&M University (TAMU) of a small-scale ZS-1 and a full-scale GS-2 Terry turbine. This paper presents the corresponding efforts to model operation of the TAMU ZS-1 and GS-2 Terry turbines with Sandia National Laboratories’ (SNL) MELCOR code. The current MELCOR modeling approach represents the Terry turbine with a system of equations expressing the conservation of angular momentum. The joint analysis and experimental program identified that a) it is possible for the Terry turbine to develop the same power at different speeds, and b) turbine losses appear to be insensitive to the size of the turbine. As part of this program, further study of Terry turbine modeling unknowns and uncertainties is planned to support more extensive application of modeling and simulation to the enhancement of plant-specific operational and accident procedures.

The Terry Turbine Expanded Operating Band Project is currently conducting testing at Texas A&M University, and the resulting data has been incorporated into MELCOR models of the Terry turbines used in nuclear power plants. These improved models have produced improvements in the Fukushima Daiichi Unit 2 simulations while providing new insights into the behavior of the plant. The development of future experimental test efforts is ongoing. Development of and refinements to the plans for full-scale steam and steam-water turbine ingestion testing has been performed. These full-scale steam-based tests will complement the testing occurring at Texas A&M University, and will resolve the remaining questions regarding scale or working fluid. Planning work has also begun for future testing intended to explore the uncontrolled RCIC self-regulation theorized to have occurred in Fukushima Daiichi Unit 2.

The characterization of a steam impulse Terry turbine operating with single- and two-phase air–water ingestion has been performed; the air mass fraction ranged from 1.0 (single-phase air) down to 0.05. The two-phase characteristics were obtained over a range of turbine inlet pressures and turbine rotational speeds. Here, the torque produced and the mixture flow rate through the turbine were recorded. Based upon experimental air/water measurements, the turbine Affinity Laws have been modified to include the effects of two-phase flow.

Abstract not provided.

This document details the milestone approach to define the true operating limitations (margins) of the Terry turbopump systems used in the nuclear industry for Milestone 5 (full-scale integral long-term low-pressure operations) efforts. The overall multinational-sponsored program creates the technical basis to: (1) reduce and defer additional utility costs, (2) simplify plant operations, and (3) provide a better understanding of the true margin which could reduce overall risk of operations.

Abstract not provided.

This document details the milestone approach to define the true operating limitations (margins) of the Terry turbopump systems used in the nuclear industry for Milestone 3 (full-scale component experiments) and Milestone 4 (Terry turbopump basic science experiments) efforts. The overall multinational-sponsored program creates the technical basis to: (1) reduce and defer additional utility costs, (2) simplify plant operations, and (3) provide a better understanding of the true margin which could reduce overall risk of operations.

Abstract not provided.

Membrane distillation is a water purification technology which uses a porous hydrophobic membrane. Liquid water cannot penetrate the membrane at operational pressures but vapor flows through the membrane if there is a vapor pressure difference across the membrane. Many configurations for membrane distillation have been investigated over the last several decades. In this modeling effort, two successful direct contact membrane model development using steady-state control volume balances on energy and mass are presented. Verification and validation of the models is applied to the extent necessary to use the models for comparative design purposes. Significant errors between modeling and experimental membrane distillation data are argued to be due to uncertainty in membrane material property measurements. A second effort to model a vacuum membrane distillation system designed by Memsys® is still progressing. Two efforts have not yet produced output mass flow comparable to the literature. Even so, much of the framework needed to model the Memsys® system is complete.

This document details the milestone approach to define the true operating limitations (margins) of the Terry turbopump systems used in the nuclear industry for Milestone 3 (full-scale component experiments) and Milestone 4 (Terry turbopump basic science experiments) efforts. The overall multinational-sponsored program creates the technical basis to: (1) reduce and defer additional utility costs, (2) simplify plant operations, and (3) provide a better understanding of the true margin which could reduce overall risk of operations.