Publications

Oxygen-fuel fired glass melting furnaces have successfully reduced NO x and particulate emissions and improved the furnace energy efficiency relative to the more conventional air-fuel fired technology. However, full optimisation of the oxygen/fuel approach (particularly with respect to crown refractory corrosion) is unlikely to be achieved until there is improved understanding of the effects of furnace operating conditions on alkali vaporization, batch carryover, and the formation of gaseous air pollutants in operating furnaces. In this investigation, continuous online measurements of alkali concentration (by laser induced breakdown spectroscopy) were coupled with measurements of the flue gas composition in the exhaust of an oxygen/natural gas fired container glass furnace. The burner stoichiometry was purposefully varied while maintaining normal glass production. The data demonstrate that alkali vaporization and SO2 release increase as the oxygen concentration in the exhaust decreases. NOx emissions showed a direct correlation with the flow rate of infiltrated air into the combustion space. The extent of batch carryover was primarily affected by variations in the furnace differential pressure. The furnace temperature did not vary significantly during the measurement campaign, so no clear correlation could be obtained between the available measurements of furnace temperature and alkali vaporization.

Oxygen-enhanced and oxygen-fired pulverized coal combustion is actively being investigated, to achieve emission reductions and reduction in flue gas cleanup costs, as well as for coal-bed methane and enhanced oil recovery applications. To fully understand the results of pilot-scale tests and to accurately predict scale-up performance through CFD modeling, fundamental data are needed concerning coal char combustion under these conditions. In the work reported here, the effect of enhanced oxygen levels and CO2 bath gas are independently analyzed for their influence on a single-particle pulverized coal ignition of a U.S. bituminous coal and its char. The experiments show that the presence of CO2 and a lower O2 concentration increase the ignition delay time of both coal and char particles. The char particle results are explained by the difference in the mass diffusivity of CO 2 and N2, whereas the coal particle results require further analysis. © (2005) by the International Pittsburgh Coal Conference.

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A number of industrial combustion systems are adopting oxygen-enhanced firing to improve heat transfer characteristics and reduce emissions. The exhaust gas from these systems is dominated by H2O and CO2 and therefore has substantially different gas properties from traditional combustion exhaust. In the past, laser-induced breakdown spectroscopy (LIBS) has been successfully used for the evaluation of alkali aerosol concentrations in air-based combustion systems. This paper presents results of LIBS measurements of alkali concentrations in a laboratory calibration setup and in an oxygen/natural gas container glass furnace. It shows how both gas conditions (composition and temperature) and the molecular form of the alkali species affect the LIBS signals. The paper proposes strategies for mitigating these effects in future applications of LIBS in oxygen-enhanced combustion systems.

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Laser-induced breakdown spectroscopy (LIBS) was used in the evaluation of aerosol concentration in the exhaust of an oxygen/natural-gas glass furnace. Experiments showed that for a delay time of 10 {micro}s and a gate width of 50 {micro}s, the presence of CO{sub 2} and changes in gas temperature affect the intensity of both continuum emission and the Na D lines. The intensity increased for the neutral Ca and Mg lines in the presence of 21% CO{sub 2} when compared to 100% N{sub 2}, whereas the intensity of the Mg and Ca ionic lines decreased. An increase in temperature from 300 to 730 K produced an increase in both continuum emission and Na signal. These laboratory measurements were consistent with measurements in the glass furnace exhaust. Time-resolved analysis of the spark radiation suggested that differences in continuum radiation resulting from changes in bath composition are only apparent at long delay times. The changes in the intensity of ionic and neutral lines in the presence of CO{sub 2} are believed to result from higher free electron number density caused by lower ionization energies of species formed during the spark decay process in the presence of CO{sub 2}. For the high Na concentration observed in the glass furnace exhaust, self-absorption of the spark radiation occurred. Power law regression was used to fit laboratory Na LIBS calibration data for sodium loadings, gas temperatures, and a CO{sub 2} content representative of the furnace exhaust. Improvement of the LIBS measurement in this environment may be possible by evaluation of Na lines with weaker emission and through the use of shorter gate delay times.