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Pre-test Predictions of Next-Level Assembly Using Calibrated Nonlinear Subcomponent Model

Robbins, Eric; Schreiber, Trent; Malla, Arun; Pacini, Benjamin R.; Kuether, Robert J.; Manzato, Simone; Roettgen, Daniel R.; Moreu, Fernando

A proper understanding of the complex physics associated with nonlinear dynamics can improve the accuracy of predictive engineering models and provide a foundation for understanding nonlinear response during environmental testing. Several researchers and studies have previously shown how localized nonlinearities can influence the global vibration modes of a system. This current work builds upon the study of a demonstration aluminum aircraft with a mock pylon with an intentionally designed, localized nonlinearity. In an effort to simplify the identification of the localized nonlinearity, previous work has developed a simplified experimental setup to collect experimental data for the isolated pylon mounted to a stiff fixture. This study builds on these test results by correlating a multi-degree-of-freedom model of the pylon to identify the appropriate model form and parameters of the nonlinear element. The experimentally measured backbone curves are correlated with a nonlinear Hurty/Craig-Bampton (HCB) reduced order model (ROM) using the calculated nonlinear normal modes (NNMs). Following the calibration, the nonlinear HCB ROM of the pylon is attached to a linear HCB ROM of the wing to predict the NNMs of the next-level wing-pylon assembly as a pre-test analysis to better understand the significance of the localized nonlinearity on the global modes of the wing structure.