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Fabrication of SrCo{sub 0.5}FeO{sub x} oxygen separation membranes on porous supports

Ng, Man F.

SrCo{sub 0.5}FeO{sub x} (SCF) is an attractive material for oxygen separation membranes and for use in catalytic membrane reactors. While tubes of this material have been prepared by extrusion, further improvements in oxygen transport performance may be gained by preparing thinner membranes on porous supports. In this paper, we will discuss the deposition of thick films by spray deposition and centrifugal casting, and thin films by pyrolysis of chemical precursors. For the chemically derived thin films, porous MgO supports were used as membrane supports. Three types of precursor solutions were employed for dipcoating: a Pechini type solution, a nitrate-based solution, and a citrate-based solution. To prevent the infiltration of the precursor into the support, the support was backfilled with a material that decomposed at higher temperatures than the precursors. Cracking due to the volume changes during drying and pyrolysis of the precursors is discussed. Thick films were prepared by spray coating and centrifugal casting. Spray deposition of thick film membranes was accomplished by air brushing SCF from a water-based suspension onto the surface of a porous MgO support. Films on the interior surface of the supports were prepared by centrifugal casting using a xylene/butanol-based SCF suspension. Unlike extruded tubes, thick films undergo constrained sintering due to the presence of the support, which greatly reduces the densification rate. For membranes prepared by both approaches, we will discuss the effects of heating schedules on membrane microstructure, densification behavior, and cracking.