Transient Liquid Penetration of Early-Injection Diesel Sprays
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The United States produces only about 1/3 of the more than 20 million barrels of petroleum that it consumes daily. Oil imports into the country are roughly equivalent to the amount consumed in the transportation sector. Hence the nation in general, and the transportation sector in particular, is vulnerable to supply disruptions and price shocks. The situation is anticipated to worsen as the competition for limited global supplies increases and oil-rich nations become increasingly willing to manipulate the markets for this resource as a means to achieve political ends. The goal of this project was the development and improvement of technologies and the knowledge base necessary to produce and qualify a universal fuel from diverse feedstocks readily available in North America and elsewhere (e.g. petroleum, natural gas, coal, biomass) as a prudent and positive step towards mitigating this vulnerability. Three major focus areas, feedstock transformation, fuel formulation, and fuel characterization, were identified and each was addressed. The specific activities summarized herein were identified in consultation with industry to set the stage for collaboration. Two activities were undertaken in the area of feedstock transformation. The first activity focused on understanding the chemistry and operation of autothermal reforming, with an emphasis on understanding, and therefore preventing, soot formation. The second activity was focused on improving the economics of oxygen production, particularly for smaller operations, by integrating membrane separations with pressure swing adsorption. In the fuel formulation area, the chemistry of converting small molecules readily produced from syngas directly to fuels was examined. Consistent with the advice from industry, this activity avoided working on improving known approaches, giving it an exploratory flavor. Finally, the fuel characterization task focused on providing a direct and quantifiable comparison of diesel fuel and JP-8.
Combustion and Flame
Laser-extinction diagnostics can provide spatially and temporally resolved measurements of attenuation from combustion-generated soot within the path of the beam. When laser-extinction techniques are utilized in high-pressure combustion environments, however, a number of complications may be encountered that are not present in low-pressure environments. Several of these experimental difficulties were investigated in diesel engine environments, and solutions that facilitated acquisition of reliable laser-extinction data were demonstrated. Beam steering due to refractive index gradients within the combusting gases was observed, and a full-angle beam divergence of over 100 mrad was measured. A spatial-filtering scheme was employed to reduce the collection of forward-scattered light and background combustion luminosity while ensuring full collection of the steered beam. To further reject combustion luminosity, a narrow-bandpass laser-line filter was employed, after diffusing the transmitted light sufficiently to avoid the effects of significant spatial non-uniformities of the filter. As the windows were subjected to thermal and mechanical stresses, dynamic etaloning effects due to the photoelastic properties of synthetic fused silica were observed. Dynamic changes in the polarization of the exit beam were also observed, as stress-induced birefringence in the windows caused dynamic phase retardation of the transmitted beam. Although these photoelastic effects could not be eliminated, they were mitigated by introducing curvature to the wavefronts in the laser-extinction beam and using polarization-insensitive elements in the detection optics. Soot deposits on window surfaces were removed ablatively using a coaxial, high-energy, pulsed Nd:YAG laser beam.
The reaction zone of a diesel fuel jet stabilizes at a location downstream of the fuel injector once the initial autoignition phase is over. This distance is referred to as flame lift-off length. Recent investigations have examined the effects of a wide range of parameters (injection pressure, orifice diameter, and ambient gas temperature, density and oxygen concentration) on lift-off length under quiescent diesel conditions. Many of the experimental trends in lift-off length were in agreement with scaling laws developed for turbulent, premixed flame propagation in gas-jet lifted flames at atmospheric conditions. However, several effects did not correlate with the gas-jet scaling laws, suggesting that other mechanisms could be important to lift-off stabilization at diesel conditions. This paper shows experimental evidence that ignition processes affect diesel lift-off stabilization. Experiments were performed in the same optically-accessible combustion vessel as the previous lift-off research. The experimental results show that the ignition quality of a fuel affects lift-off. Fuels with shorter ignition delays generally produce shorter lift-off lengths. In addition, a cool flame is found upstream of, or near the same axial location as, the quasi-steady lift-off length, indicating that first-stage ignition processes affect lift-off. High-speed chemiluminescence imaging also shows that high-temperature self-ignition occasionally occurs in kernels that are upstream of, and detached from, the high-temperature reaction zone downstream, suggesting that the lift-off stabilization is not by flame propagation into upstream reactants in this instance. Finally, analysis of the previous lift-off length database shows that the time-scale for jet mixing from injector-tip orifice to lift-off length collapses to an Arrhenius-type expression, a common method for describing ignition delay in diesel sprays. This Arrhenius-based lift-off length correlation shows comparable accuracy as a previous power-law fit of the No.2 diesel lift-off length database.
SAE Technical Papers
Experiments were conducted in an optically accessible constant-volume combustion vessel to investigate soot formation at diesel combustion conditions in a high exhaust-gas recirculation (EGR) environment. The ambient oxygen concentration was decreased systematically from 21% to 8% to simulate a wide range of EGR conditions. Quantitative measurements of in-situ soot in quasi-steady n-heptane and #2 diesel fuel jets were made by using laser extinction and planar laser-induced incandescence (PLII) measurements. Flame lift-off length measurements were also made in support of the soot measurements. At constant ambient temperature, results show that the equivalence ratio estimated at the lift-off length does not vary with the use of EGR, implying an equal amount of fuel-air mixing prior to combustion. Soot measurements show that the soot volume fraction decreases with increasing EGR. The regions of soot formation are effectively "stretched out" to longer axial and radial distances from the injector with increasing EGR, according to the dilution in ambient oxygen. However, the axial soot distribution and location of maximum soot collapses if plotted in terms of a "flame coordinate", where the relative fuel-oxygen mixture is equivalent. The total soot in the jet cross-section at the maximum axial soot location initially increases and then decreases to zero as the oxygen concentration decreases from 21% to 8%. The trend is caused by competition between soot formation rates and increasing residence time. Soot formation rates decrease with decreasing oxygen concentration because of the lower combustion temperatures. At the same time, the residence time for soot formation increases, allowing more time for accumulation of soot. Increasing the ambient temperature above nominal diesel engine conditions leads to a rapid increase in soot for high-EGR conditions when compared to conditions with no EGR. This result emphasizes the importance of EGR cooling and its beneficial effect on mitigating soot formation. The effect of EGR is consistent for different fuels but soot levels depend on the sooting propensity of the fuel. Specifically, #2 diesel fuel produces soot levels more than ten times higher than those of n-heptane. Copyright © 2005 SAE International.
The effects of wall interaction on combustion and soot formation processes of a diesel fuel jet were investigated in an optically-accessible constant-volume combustion vessel at experimental conditions typical of a diesel engine. At identical ambient and injector conditions, soot processes were studied in free jets, plane wall jets, and 'confined' wall jets (a box-shaped geometry simulating secondary interaction with adjacent walls and jets in an engine). The investigation showed that soot levels are significantly lower in a plane wall jet compared to a free jet. At some operating conditions, sooting free jets become soot-free as plane wall jets. Possible mechanisms to explain the reduced or delayed soot formation upon wall interaction include an increased fuel-air mixing rate and a wall-jet-cooling effect. However, in a confined-jet configuration, there is an opposite trend in soot formation. Jet confinement causes combustion gases to be redirected towards the incoming jet, causing the lift-off length to shorten and soot to increase. This effect can be avoided by ending fuel injection prior to the time of significant interaction with redirected combustion gases. For a fixed confined-wall geometry, an increase in ambient gas density delays jet interaction, allowing longer injection durations with no increase in soot. Jet interaction with redirected combustion products may also be avoided using reduced ambient oxygen concentration because of an increased ignition delay. Although simplified geometries were employed, the identification of important mechanisms affecting soot formation after the time of wall interaction is expected to be useful for understanding these processes in more complex and realistic diesel engine geometries.