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Nonlinear modal substructuring of panel and stiffener assemblies via characteristic constraint modes

Schoneman, Joseph D.; Allen, Matthew S.; Kuether, Robert J.

Thin beams and panels subjected to large loadings will behave nonlinearly due to membrane stretch effects as they approach deflections on the order of their thickness; this behavior can be efficiently and accurately modeled using nonlinear reduced order models based on the structure’s linear normal modes. However, the complexity of such reduced order models grows cubically with the number of linear modes in the basis set, making complicated geometries prohibitively expensive to compute. Component mode synthesis techniques may be used to reduce this cost by assembling a set of smaller nonlinear subcomponent models, each of which can be more quickly computed than a nonlinear model of the entire structure. Since geometric nonlinearity is heavily dependent on each structure’s boundary conditions, however, subcomponents of an assembly which are constrained only at their interfaces – such as panels mounted to an underlying frame – prove difficult to treat using existing nonlinear modeling techniques. This work uses Craig-Bampton dynamic substructuring combined with characteristic constraint modes for interface reduction to examine the challenges associated with panel and frame assemblies, with a simple example motivating a discussion of current solutions and future challenges.