Ryan M. Katona
Research & Development
Biography
Dr. Ryan M. Katona is a materials scientist at Sandia National Laboratories. His research focuses on materials degradation through various electrochemical processes including corrosion and stress corrosion cracking. As an undergraduate studying physics and mathematics, he conducted computational research utilizing molecular dynamics and conducted experiments exploring defects in additively manufactured metals. In his graduate studies at the University of Virginia (UVA), he researched atmospheric corrosion of austenitic stainless steels informing on the potential for long term materials degradation. During his time at UVA, he was also an undergraduate intern at Sandia National Laboratories. As a postdoctoral researcher at Sandia National Laboratories, he set-up and led experimental efforts for stress corrosion cracking testing.
Research Interests
Dr. Katona’s research spans fundamental and applied electrochemical processes from both an experimental and modeling perspective. Current research is focused on atmospheric corrosion modeling, long term battery degradation modeling, and experimental stress corrosion cracking efforts. Additional areas of interest include the application of machine learning to electrochemical processes and database generation.
Education
- Postdoctoral Researcher, Sandia National Laboratories, Albuquerque, NM (2023)
- Ph.D., Materials Science, University of Virginia, Charlottesville, VA (2021)
- ME, Materials Science, University of Virginia, Charlottesville, VA (2020)
- B.S. Physics and Mathematics, University of Lynchburg, Lynchburg, VA (2017)
Publicly Available Codes

COMSOL Multiphysics model, associated boundary conditions, and machine learning code (https://doi.org/10.5281/zenodo.10655559) detailed in “An active learning framework for the rapid assessment of galvanic corrosion” (https://doi.org/10.1038/s41529-024-00476-4) in the npj Materials Degradation

COMSOL Multiphysics galvanic coupling model (https://doi.org/10.1149/1945-7111/ad1e3c) and associated boundary conditions detailed in “Accelerating FEM-Based Corrosion Predictions Using Machine Learning” (https://doi.org/10.1149/1945-7111/ad1e3c) in the Journal of the Electrochemical Society
Publications
A complete list of publications is available on Google Scholar. Select publications are shown below.
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Montes de Zapiain, D., Noell, P., Katona, R.M., Maestas, D., Roop, M., & Roop, M. (2024). An active learning framework for the rapid assessment of galvanic corrosion. npj Materials Degradation, 8(1). https://doi.org/10.1038/s41529-024-00476-4 Publication ID: 124776
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Katona, R.M., Taylor, J.M., McCready, T.A., Bryan, C.R., Schaller, R.F., & Schaller, R.F. (2024). Towards understanding stress corrosion cracking of austenitic stainless steels exposed to realistic sea salt brines. Corrosion Science, 232. https://doi.org/10.1016/j.corsci.2024.111992 Publication ID: 124368
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Montes de Zapiain, D., Maestas, D., Roop, M., Noell, P., Melia, M.A., Katona, R.M., & Katona, R.M. (2024). Accelerating FEM-Based Corrosion Predictions Using Machine Learning. Journal of the Electrochemical Society, 171(1). https://doi.org/10.1149/1945-7111/ad1e3c Publication ID: 122608
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Katona, R.M., Knight, A.W., Maguire, M., Bryan, C.R., Schaller, R.F., & Schaller, R.F. (2023). Considerations for realistic atmospheric environments: An application to corrosion testing. Science of the Total Environment, 885. https://doi.org/10.1016/j.scitotenv.2023.163751 Publication ID: 123540
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Katona, R.M., Bryan, C.R., Knight, A.W., Sanchez, A., Schindelholz, E.J., Schaller, R.F., & Schaller, R.F. (2022). Physical and chemical properties of sea salt deliquescent brines as a function of temperature and relative humidity. Science of the Total Environment, 824. https://doi.org/10.1016/j.scitotenv.2022.154462 Publication ID: 80532
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Marshall, R.S., Katona, R.M., Kelly, R.G., Melia, M.A., & Melia, M.A. (2022). Pit Stability Predictions of Additively Manufactured SS316 Surfaces Using Finite Element Analysis. Journal of the Electrochemical Society, 169(2). https://doi.org/10.1149/1945-7111/ac519d Publication ID: 79944
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Katona, R.M., Carpenter, J., Schindelholz, E.J., Schaller, R.F., Kelly, R.G., & Kelly, R.G. (2021). Cathodic Kinetics on Platinum and Stainless Steel in NaOH Environments. Journal of the Electrochemical Society, 168(7). https://doi.org/10.1149/1945-7111/ac1318 Publication ID: 79337
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Katona, R.M., Carpenter, J.C., Knight, A.W., Marshall, R.S., Nation, B., Schindelholz, E.J., Schaller, R.F., Kelly, R.G., & Kelly, R.G. (2021). Editors’ Choice—Natural Convection Boundary Layer Thickness at Elevated Chloride Concentrations and Temperatures and the Effects on a Galvanic Couple. Journal of the Electrochemical Society, 168(3). https://doi.org/10.1149/1945-7111/abeb29 Publication ID: 77550
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Katona, R.M., Knight, A.W., Schindelholz, E.J., Bryan, C.R., Schaller, R.F., Kelly, R.G., & Kelly, R.G. (2021). Quantitative assessment of environmental phenomena on maximum pit size predictions in marine environments. Electrochimica Acta, 370. https://doi.org/10.1016/j.electacta.2020.137696 Publication ID: 75023
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Katona, R.M., Schaller, R.F., Knight, A.W., Bryan, C.R., Kelly, R.G., Schindelholz, E.J., & Schindelholz, E.J. (2020). Importance of the hydrogen evolution reaction in magnesium chloride solutions on stainless steel. Corrosion Science, 177. https://doi.org/10.1016/j.corsci.2020.108935 Publication ID: 74726
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Katona, R.M., Perry, J., Kelly, R.G., & Kelly, R.G. (2020). Design, construction, and validation for in-situ water layer thickness determination during accelerated corrosion testing. Corrosion Science, 175. https://doi.org/10.1016/j.corsci.2020.108849 Publication ID: 73313
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Katona, R.M., Kelly, R.G., Bryan, C.R., Schaller, R.F., Knight, A.W., & Knight, A.W. (2020). Use of in situ Raman spectroelectrochemical technique to explore atmospheric corrosion in marine-relevant environments. Electrochemistry Communications, 118. https://doi.org/10.1016/j.elecom.2020.106768 Publication ID: 73843