The mechanical properties of additively manufactured metals tend to show high variability, due largely to the stochastic nature of defect formation during the printing process. This study seeks to understand how automated high throughput testing can be utilized to understand the variable nature of additively manufactured metals at different print conditions, and to allow for statistically meaningful analysis. This is demonstrated by analyzing how different processing parameters, including laser power, scan velocity, and scan pattern, influence the tensile behavior of additively manufactured stainless steel 316L utilizing a newly developed automated test methodology. Microstructural characterization through computed tomography and electron backscatter diffraction is used to understand some of the observed trends in mechanical behavior. Specifically, grain size and morphology are shown to depend on processing parameters and influence the observed mechanical behavior. In the current study, laser-powder bed fusion, also known as selective laser melting or direct metal laser sintering, is shown to produce 316L over a wide processing range without substantial detrimental effect on the tensile properties. Ultimate tensile strengths above 600 MPa, which are greater than that for typical wrought annealed 316L with similar grain sizes, and elongations to failure greater than 40% were observed. It is demonstrated that this process has little sensitivity to minor intentional or unintentional variations in laser velocity and power.
Securing cyber systems is of paramount importance, but rigorous, evidence-based techniques to support decision makers for high-consequence decisions have been missing. The need for bringing rigor into cybersecurity is well-recognized, but little progress has been made over the last decades. We introduce a new project, SECURE, that aims to bring more rigor into cyber experimentation. The core idea is to follow the footsteps of computational science and engineering and expand similar capabilities to support rigorous cyber experimentation. In this paper, we review the cyber experimentation process, present the research areas that underlie our effort, discuss the underlying research challenges, and report on our progress to date. This paper is based on work in progress, and we expect to have more complete results for the conference.
Tallman, Aaron E.; Stopka, Krzysztof S.; Swiler, Laura P.; Wang, Yan; Kalidindi, Surya R.; McDowell, David L.
Data-driven tools for finding structure–property (S–P) relations, such as the Materials Knowledge System (MKS) framework, can accelerate materials design, once the costly and technical calibration process has been completed. A three-model method is proposed to reduce the expense of S–P relation model calibration: (1) direct simulations are performed as per (2) a Gaussian process-based data collection model, to calibrate (3) an MKS homogenization model in an application to α-Ti. The new methods are compared favorably with expert texture selection on the performance of the so-calibrated MKS models. Benefits for the development of new and improved materials are discussed.