Designing with Topology Optimization
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Surface effects are critical to the accurate simulation of electromagnetics (EM) as current tends to concentrate near material surfaces. Sandia EM applications, which include exploding bridge wires for detonator design, electromagnetic launch of flyer plates for material testing and gun design, lightning blast-through for weapon safety, electromagnetic armor, and magnetic flux compression generators, all require accurate resolution of surface effects. These applications operate in a large deformation regime, where body-fitted meshes are impractical and multimaterial elements are the only feasible option. State-of-the-art methods use various mixture models to approximate the multi-physics of these elements. The empirical nature of these models can significantly compromise the accuracy of the simulation in this very important surface region. We propose to substantially improve the predictive capability of electromagnetic simulations by removing the need for empirical mixture models at material surfaces. We do this by developing an eXtended Finite Element Method (XFEM) and an associated Conformal Decomposition Finite Element Method (CDFEM) which satisfy the physically required compatibility conditions at material interfaces. We demonstrate the effectiveness of these methods for diffusion and diffusion-like problems on node, edge and face elements in 2D and 3D. We also present preliminary work on h -hierarchical elements and remap algorithms.
International Journal of Solids and Structures
A Mindlin continuum model that incorporates both a dependence upon the microstructure and inelastic (nonlinear) behavior is used to study dispersive effects in elasto-plastic microstructured materials. A one-dimensional equation of motion of such material systems is derived based on a combination of the Mindlin microcontinuum model and a hardening model both at the macroscopic and microscopic level. The dispersion relation of propagating waves is established and compared to the classical linear elastic and gradient-dependent solutions. It is shown that the observed wave dispersion is the result of introducing microstructural effects and material inelasticity. The introduction of an internal characteristic length scale regularizes the ill-posedness of the set of partial differential equations governing the wave propagation. The phase speed does not necessarily become imaginary at the onset of plastic softening, as it is the case in classical continuum models and the dispersive character of such models constrains strain softening regions to localize. © 2014 Elsevier Ltd. All rights reserved.
Material response to dynamic loading is often dominated by microstructure (grain structure, porosity, inclusions, defects). An example critically important to Sandia's mission is dynamic strength of polycrystalline metals where heterogeneities lead to localization of deformation and loss of shear strength. Microstructural effects are of broad importance to the scientific community and several institutions within DoD and DOE; however, current models rely on inaccurate assumptions about mechanisms at the sub-continuum or mesoscale. Consequently, there is a critical need for accurate and robust methods for modeling heterogeneous material response at this lower length scale. This report summarizes work performed as part of an LDRD effort (FY11 to FY13; project number 151364) to meet these needs.
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International Journal of Solids and Structures
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Computer Methods in Applied Mechanics and Engineering
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Proposed for publication in JOM.
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