Publications

Abstract not provided.

Abstract not provided.

Abstract not provided.

Directed energy deposition (DED) is a type of additive manufacturing (AM) process; Laser Engineered Net Shaping (LENS) is a commercial DED process. We are developing LENS technology for printing 316L stainless steel components for structural applications. It is widely known that material properties of AM components are process dependent, attributed to different molten metal incorporation and thermal transport mechanisms. This investigation focuses on process-structure-property relationships for LENS deposits for enabling the process development and optimization to control material property. We observed interactions among powder melting, directional molten metal flow, and the molten metal solidification. The resultant LENS induced microstructure found to be dictated by the process-related characteristics, i.e., interpass boundaries from multi-layer deposition, molten metal flow lines, and solidification dendrite cells. Each characteristic bears the signature of the unique localized thermal history during deposition. Correlation observed between localized thermal transport, resultant microstructure, and its subsequent impact on the mechanical behavior of the current 316L is discussed. We also discuss how the structures of interpass boundaries are susceptible to localized recrystallization, grain growth and/or defect formation, and therefore, heterogeneous mechanical properties due to the adverse presence of unmelted powder inclusions.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Thermoelectric (TE) generators have very important applications, such as emerging automotive waste heat recovery and cooling applications. However, reliable transport properties characterization techniques are needed in order to scale-up module production and thermoelectric generator design DOE round-robin testing found that literature values for figure of merit (ZT) are sometimes not reproducible in part for the lack of standardization of transport properties measurements. In Sandia National Laboratories (SNL), we have been optimizing transport properties measurements techniques of TE materials and modules. We have been using commercial and custom-built instruments to analyze the perfomance of TE materials and modules We developed a reliable procedure to measure thermal conductivity, seebeck coefficient and resistivity of TE materials to calculate the ZT as function of temperature. We use NIST standards to validate our procedures and measure multiple samples of each specific material to establish consistency. Using these developed thermoelectric capabilities, we studied transport properties of BizTe, based alloys diermal aged up to 2 years. Parallel with analytical and microscopy studies, we correlated transport properties changes with chemical changes. Also, we have developed a resistance mApplng setup to measure the contact resistance of Au contacts on TE materials and TE modules as a whole in a non-destnictive way. The development of novel but reliable characterization techniques has been fundamental to better understand TE materials as fimction of aging hme, temperature and environmental conditions.

Abstract not provided.

Abstract not provided.

Palladium and its alloys are model systems for studying the solid-state storage of hydrogen. Mechanical milling is commonly used to process complex powder systems for solid-state hydrogen storage; however, milling can also be used to evolve nanostructured powder to modify hydrogen sorption characteristics. In the present study, cryomilling (mechanical attrition milling in a cryogenic liquid) is used to produce nanostructured palladium-rhodium alloy powder. Characterization of the cryomilled Pd-10Rh using electron microscopy, X-ray diffraction and surface area analysis reveal that (i) particle morphology evolves from spherical to flattened disk-like particles; while (ii) crystallite size decreases from several microns to less than 100 nm; and (iii) dislocation density increases with increased cryomilling time. Hydrogen absorption and desorption isotherms as well as the time scales for absorption were measured for cryomilled Pd-10Rh, and correlated with observed microstructural changes induced by the cryomilling process. In short, as the microstructure of the Pd-10Rh alloy is refined by cryomilling: (i) the maximum hydrogen concentration in the α-phase increases, (ii) the pressure plateau becomes flatter and (iii) the equilibrium hydrogen capacity increases at pressure of 101.3 kPa. Additionally, the rate of hydrogen absorption was reduced by an order of magnitude compared to non-cryomilled (atomized) powder.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.

Abstract not provided.