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Clean ride

By Michael Padilla

Photography By Randy Wong

Friday, July 07, 2017

Sandia looks at optimization of hydrogen-powered passenger ferries

Maritime transportation has emerged as one solution to the traffic gridlock that plagues coastal cities. But with urban passenger ferries operating in sensitive environments and tourist areas, hydrogen fuel-cell powered boats offer a quiet, zero-emission alternative to conventional diesel vessels.

In its San Francisco Bay Renewable Energy Electric Vessel with Zero Emissions (SF-BREEZE) study, researchers at Sandia have concluded that liquid hydrogen fuel cells are feasible on technical, regulatory, and economic bases. Now, researchers are taking the work to the next level in a second study that focuses on:

  • the optimal combination of vessel design, speed, and passenger capacity, which, once determined, could reduce uncertainty in the industry; and
  • the technical evidence to support new safety codes for hydrogen fuel-cell vessels.

The work is funded by the Department of Transportation Maritime Administration’s Maritime Environmental and Technical Assistance program.

“The Maritime Administration sees immense potential in the use of hydrogen fuel cells to provide efficient, clean, domestically produced power for the maritime sector. The current effort, to improve the economic viability using fuel cells in a commercial vessel, will bring this vision one step closer to reality,” says John Quinn, Maritime Administration associate administrator for environment and compliance.

Sandia engineers Joe Pratt, left, and Myra Blaylock discuss recent modeling results that can inform accurate regulations for using hydrogen fuel onboard ships. (Photo by Randy Wong)

Optimizing how renewable hydrogen can best reduce carbon emissions

The initial feasibility study focused on a 150-passenger ferry traveling at 35 knots. Now, mechanical engineer and project lead Joe Pratt (8366) is asking whether it makes sense to design ferries that are faster or slower, larger or smaller.

Sandia started by plotting typical speeds and passenger capacities of about 600 passenger ferries around the country and found that the ferry studied in the SF-BREEZE project was actually an outlier, being faster and having fewer passengers than most.

“The maritime industry needs to move to zero emission for the sake of our globally shared environment."

“Although previous work on the SF-BREEZE project demonstrated the feasibility of using hydrogen fuel cells for propulsion power on a high-speed passenger vessel, it became apparent that there may be better economic returns when applied to slower vessels,” says Curt Leffers, project manager at Elliott Bay Design Group, which is leading the naval architecture work in the new study. “The next logical step in the process is to examine the effect of speed and passenger count on the overall cost and per-passenger emissions for hydrogen fuel-cell powered passenger vessels, which is why the optimization study is important.”

Joe adds, “How do you achieve the best economics compared to conventional diesel technology and the best gain in environmental impact? Answering these questions is how we’ll be quantifying the merits of different designs.”

The study seeks to make the trade-offs for the shipbuilding and ferry industries clear. The heavier and faster the vessel, the more power required. To obtain more power, fuel cells — the most expensive part on a hydrogen powered ferry — must be added, which drives up the cost.

“You get a double benefit by going slower: you reduce the power required by the fuel cells and the cost of the fuel cells, and you reduce the fuel consumption, so you reduce your operating expense,” Joe says. “That’s an example of why we’re thinking about this and looking at other designs.”

Sandia hopes to produce a half dozen ferry concepts to demonstrate which are most economical and which will make the most impact on protecting the environment, Joe says.

Tom Escher is president of the Red and White Fleet, a San Francisco Bay ferry operator that was a partner in the initial study. He says he looks forward to moving ahead with new ferry designs.

“The maritime industry needs to move to zero emission for the sake of our globally shared environment,” Escher says. “This study is tremendously helpful by pointing out how to do that in the smartest way possible and we look forward to using the results to build the first zero-emission hydrogen passenger vessel in the US.”

Updated regulations could clarify path forward for industry

Sandia is reviewing International Maritime Organization codes for liquid natural gas powered vessels and developing a technical basis for codes that could be created for hydrogen fuel-cell vessels. Currently, liquid natural gas codes are the closest regulations that can be applied to hydrogen powered vessels, but they may not accurately represent the properties of hydrogen.

For example, the LNG code states that LNG vessels are required to have a clearance of 30 feet around all sides of their vents. Because hydrogen is lighter than natural gas and much lighter than air, it does not sink in air like LNG does. As a result, a 30-foot clearance underneath a vent might not be a necessary requirement for a hydrogen ferry, says Sandia mechanical engineer Myra Blaylock (8253), technical lead for the project.

The Sandia researchers are using computer simulation to explore and analyze four common vent and leak scenarios in which hydrogen could be released on-board vessels to show actual hydrogen behavior.

The underlying physics models for the simulations, validated through experiments, allow researchers to confidently explore various scenarios in a quicker and less-expensive way than conducting experimental work for each individual case. The results can be used by the International Maritime Organization to ensure the accuracy of the codes when applied to hydrogen vessels.

The possibility of extending the applications of hydrogen fuel cells, showing the industry the best path forward and providing the technical basis for new hydrogen regulations all have “the potential for impact across the entire maritime sector,” Joe says. “A lot of these vessels can travel in ecologically sensitive areas where there is an extra motivation for making them clean. So, it’s about localized as well as global emissions benefits.”