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Technical Information:
Microelectronic and Optoelectronic Integrated Circuit Development

Compound Semiconductors |
Semiconductor Materials and Process Science and Technology |
Solid-State Physics and Device Research | Microelectronic and Optoelectronic Integrated Circuits

 

The CSRL provides rapid prototyping for both microelectronic and optoelectronic integrated circuits. These circuits include those in which a single technology integrates many similar devices onto one chip as well as those in which multiple technologies are themselves integrated into one chip. Our full suite of device and circuit fabrication technologies enable such monolithic integration with a flexibility and yield unavailable in universities or in industry. For example, CSRL researchers are working to integrate optoelectronic devices such as Vertical-Cavity Surface-Emitting Lasers (VCSELs) with electronic devices such as HBTs to form true optoelectronic integrated circuits (OEICs).

Microelectronic integrated circuit technologies include:

  • Long wavelength, low-power photoreceivers based on heterojunction bipolar transistors (HBTs) and p-i-n detectors in the InGaAs/InP material system
  • High-speed, low-power digital circuits based on complementary heterojunction field-effect transistors (CHFETs) with self-aligned refractory gates
  • Monolithic microwave integrated circuits (MMICs) based on strained quantum well field-effect transistors (SQWFETs)

Those technologies in turn are based on the following processes:

For HBT circuits:

  • Self-aligned fabrication technology for micron-scale emitter widths
  • Multi-level metal interconnects with highly planar inter-level dielectrics
  • Tantalum nitride resistors and tantalum oxide capacitors with excellent temperature stability

For CHFET digital circuits:

  • High-performance epitaxial strained quantum well p-channel junction field-effect transistors (JFETs)
  • All-implanted n-channel JFET
  • Multi-level metal interconnects with silicon nitride inter-level dielectric

For MMIC prototypes:

  • Sub-micron gate technology
  • 50-µm and l00-µm wafer backside via hole processing
  • Silicon nitride capacitors with airbridge interconnects and tantalum nitride resistors

Photonic integrated circuit technologies and processes include:

Photonic integrated circuit (PIC) prototype processing is based largely on reactive ion beam etching (RIBE) to fabricate vertical sidewall mesa structures with optically smooth sidewall morphologies. These properties are critical to minimizing scattering loss in passive and active photonic structures. PIC fabrication includes the following
technologies and processes:

  • High-performance GaAs/AlGaAs Mach-Zehnder interferometers. These devices incorporate many component technologies for general PIC fabrication, including waveguides, power splitters, modulators, and power combiners. For example, a new X-Y coupler has been developed with improved on/off extinction ratios and normal- and inverted-output ports that offers opportunities for optical logic functions.
  • Electro-optical phase modulators. These modulators in the GaAs/AlGaAs material system provide improvements in size, weight, and power characteristics. They greatly exceed the performance of those based on existing lithium niobate modulator technology.
  • General PIC packaging and systems integration. A major problem that limits PIC commercialization is packaging and coupling PICs to optical fibers. One novel CSRL solution is a detuned, second-order grating that greatly improves input and output coupling. CSRL scientists are incorporating these and other techniques into PIC
    packages to enhance manufacturability.

Please address comments or questions to mstcinfo@sandia.gov.