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Reliability Physics

Reliability Physics Program

  • Technology development & qualification
    • Develop validated models for describing long-term reliability of technolo­gies and quantify technology reliability
    • Work with technology owners to identify ways to improve reliability
    • Provide input for product qualification
  • Identify reliability issues & trends in state of the art commercial technologies
    • Help define the technology path for MDL products by developing reliability basis for next generation MDL technology

Oxide Breakdown

  • CMOS6R oxide meets technology reliability goals based on current database and model parameter

— FIT ~ 10 at 5.5V, 125C consistent with satellite requirements
— DH ~ 1.2 eV, g 0 ~0.6-0.8 eV-cm/MV, g 1 ~0.07-0.08 eV-cm/MV

  • CMOS7 oxides being baselined

— TDDB data vs. field and temperature being developed to construct a wearout model

Hot Carrier Effects


Electromigration

  • Reliability estimates of MDL technologies indicate long EM lifetime
    CMOS6R t 0.1 > 500 yrs E=0.87 eV, n=2.04
    CMOS7 t 0.1 > 20 yrs E=0.64 eV, n=1.74
  • CMOS6R metals indicate mixed grain boundary (0.5 eV) and lattice (1.2 eV) transport, consistent w/ partially bamboo structure. N fits well w/ published values
  • CMOS7 metals indicate grain boundary transport. May be due to smaller grain than CMOS 6, N within published ranges
  • Large series of CMOS6R experiments are underway w/ new test structures

Stress Voiding

No evidence of stress voiding has been observed in MDL CMOS6R, CMOS6RA, or CMOS7 technologies.

  • Occurs in unpowered IC's
  • Grows on line edges
  • Follows grain boundaries
  • Wedge shape in sputtered metal
  • In flat lines and vias

  • crack shape in evaporated metal
  • can grow during processing or take years
  • non-Arrhenius acceleration
  • acceleration factor is small

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