Administrative Changes Only
January 23, 2012
Change: SME from Roger Smith to Danton Humphries.
Administrative Changes Only
April 9, 2010
Chapter I, Introduction
1-9.0S ROLES, RESPONSIBILITIES, AUTHORITIES, AND INTERFACES
1-9.1S Organization Responsibilities (a) 9
- Changed ”Obtain open burning permits for detonations of more than 10 lb (9 kg) of explosives.”
to ”Obtain open burning permits for all outdoor explosive operations.”
1-9.3S Safety Engineering Responsibilities (a)
- Replaced “approval” with “review”: “Explosives safety subject matter experts in the Safety Engineering Department have the review authority for the control and use of the following:”
Chapter II, Operational Safety, Part 1
2-1.0 GENERAL OPERATIONS SAFETY GUIDELINES
2-1.1S General and Specific Requirements (a) 1
- Added the missing word “approval”: “ES&H SOPs and changes to ES&H SOPs require management approval and Explosives Safety Engineering review before starting operations.”
2-7.4S Conductive Floors, Shoes, Mats, and Wristbands (b)
- Changed “Managers are responsible for ensuring that conductive floors shall not be used for explosive operations unless specifically approved by Safety Engineering. Organizations that have received approval for using conductive floors, shoes, mats and wristbands are properly tested by the users
to “Managers are responsible for approving the use of conductive floors for explosives operations and ensuring that conductive floors, shoes, and mats are properly tested by the users.”
Chapter II, Operational Safety, Part 3
2-17.5S Containers (Onsite) (d)
- Deleted “Red ammunition cans shall not be used to store more than 25 grams of explosives;”
Chapter VI, Quantity-Distance and Level-of-Protection Criteria for Explosives Activities
6-1.1.3S New License (c)
- Replaced “approval” with “review”: To operate with SNL/AHJ approval, the below limits must not be exceeded. When these limits are exceeded, DOE/SSO review is required.
6-1.1.4S Review
- Replaced “fourth” with “fifth”: “The organization must resubmit the explosives building license request every fifth year.”
Substantive and Administrative Changes
March 4, 2010
This manual has been revised to bring it into agreement with requirements specific to Sandia National Laboratories. Substantive changes have been made in Chapter VI. All other changes are administrative.
Throughout this manual the sections have been renumbered by prefacing them with chapter numbers. The document titles have been updated to reflect Sandia’s new naming convention for procedures in the Corporate Policy System. Danton Humphries has been added as a contributor to all chapters. Except for these global modifications, the following chapters remain unchanged: III, IV, V, VIII, IX, X and XI.
Chapter VI, Quantity-Distance and Level-of-Protection Criteria for Explosives Activities
The Sandia Explosives Safety Committee voted to approve the following substantive changes on August 29, 2009.
6-1.1S For New Explosives Facilities and Operations and Explosives Facilities Undergoing Major Modifications
- An explosive building license authorizes the use of small amounts (shall not exceed 500 grams) of energetic material required in buildings or locations that are not explosives. A preliminary explosives building license must be developed and submitted for SNL/Authority Having Jurisdiction (AHJ) or DOE/SSO approval.
- Any building, facility, or site in which operations pertaining to the manufacture, processing, handling, storage, disassembling, or assembling of ammunition and explosives is conducted, must have either an approved explosive site plan or an explosives building license prior to initial operations.
6-1.1.1S Roles and Responsibilities for Explosives Building License
SNL/AHJ shall:
- Validate the license request ensuring that the minimum net explosives weight (NEW) needed to support requirements is authorized.
Explosive Safety Engineering shall:
- Physically inspect the building to ensure the location meets the requirements set forth in this SNL Explosives Safety Manual (MN471011) before granting the license.
Submitting organizations shall:
- Review each license annually for completeness and accuracy, and make sure the license is still required. If no changes are made, the manager shall complete Section V, Annual Review of the explosives building license form (SF 2001-EFL).
- When no longer required, notify Explosive Safety Engineering to cancel the license.
- Maintain a copy of the license in accordance with SNL records management and disposition schedules.
- Ensure the location follows the regulations set forth in this SNL Explosives Safety Manual (MN471011).
- Resubmit licenses if any of the information changes in Section II, Room & Segment Identification on the license form. (Minor pen and ink, typographical or organization changes may be made.)
- Submit a new license request every fifth year.
- The certifying official shall be a Level II manager or above and assigned to the organization requesting the license.
6-1.1.2S General Information
This section establishes general requirements that govern explosive building licensing.
- The total net explosive weight (NEW) of explosives shall not exceed 500 grams per location.
- The NEW established shall be the minimum required for operations.
- All locations must be listed in the EIS.
- Explosive building licenses shall not to be used for convenience.
- For storage compatibility groups A, K, and L, a waiver shall be submitted and approved.
- All facilities with an approved building license must comply with all explosive safety standards, including, for instance, posted fire symbols, NEW limits and personnel limits.
- Quantity distance is not a factor for any amount of licensed Hazard Division (HD) 1.4S explosives.
6-1.1.3S New License
- Complete the explosive building license form (SF 2001-EFL ) to document approval of licensed explosives storage locations. This license must be maintained by the licensed organization.
- Explosive Safety Engineering shall validate the request by conducting an on-site inspection and ensuring the NEW requested for the laboratory is the minimum required for operations.
- To operate with SNL/AHJ approval, the below limits must not be exceeded. When these limits are exceeded, DOE/SSO approval is required.
- Bulk substances in the following hazard divisions-- 1.1A, 1.1C, 1.1D, 1.1G:
- < 10 grams per operation
- < 500 grams per facility
- presents no damage or injuries beyond the potential explosion site.
- Articles in the following hazard divisions-- 1.2, 1.3, 1.4 (except 1.4S), 1.5, 1.6:
- < 10 grams per device
- < 60 grams per operation (total in room)
- < 500 grams per facility
- presents no damage or injuries beyond the potential explosion site.
- Substances or articles in Hazard Division 1.4S:
- Articles in the following hazard divisions-- 1.1B, 1.1E, 1.1F, 1.1J:
- Evaluated on a case-by-case basis
6-1.1.4S Review
Resubmit licenses if any of the information in Section II of the explosives building license form (SF 2001-EFL) changes. (With the exception of minor pen and ink, typographical or organization changes.) The organization must resubmit the explosives building license request every fourth year.
6-1.1.5S Cancelling License
When no longer required, notify Explosive Safety Engineering to cancel the license.
Administrative changes follow.
Chapter I, Introduction
Section 1-6.0 and 1-6-0S, Definitions
- Added the following new definitions:
- Building License. An explosive building license authorizes the use of small amounts (shall not exceed 500 grams) of energetic material required in buildings or locations that are not explosives sited. [S]
- De Minimis. Explosive quantities considered non-detonable by abnormal stimuli or the environment which make them exempt from certain explosive safety requirements, i.e., primary explosives with a quantity of less than 1 mg, secondary explosives with a quantity of less than 10 mg. [S]
- Potential Gradient. The intensity of an electric field at a particular location. The standard unit is the volt per meter (v/m). A field strength of 1 v/m represents a potential difference of one volt between points separated by one vertical meter. [S]
- Modified the following definitions:
- Changed Energetic Material. “Chemical compounds or mixtures of chemical compounds (i.e., explosives, propellants, and pyrotechnics) that are sensitive to impact, shock, electroshock, electrostatic and thermal stimuli with the associated hazards of blast, fragments, fire, and toxicity.”
to “Chemical compounds or mixtures of chemical compounds (i.e., explosives, propellants, and pyrotechnics) that are sensitive to impact, shock, friction and electrical and thermal stimuli with the associated hazards of blast, fragments, fire, and toxicity.”
- Changed Lightning Early Warning System (LEWS). "A system that measures potential electrical gradient. [S]"
to "A system that measures potential electrical gradient; term used at SNL/CA. Potential Gradient Early Warning System is the term used at SNL/NM. [S]”
- Changed Inert. “A munition item or component that contains no explosives, active chemicals or pyrotechnics, but is not necessarily noncombustible.”
to “A munition item or component that contains no explosives, active chemicals or pyrotechnics, but is not necessarily nonhazardous.”
- Changed Mock Explosives. “DoD or inert explosives may be blue.”
to “Nonexplosive simulants for explosives. They duplicate the properties for test purposes without the explosive hazard, though other hazards may exist. They are normally pink (DOE) or blue (DoD).”
- Changed Net Explosive Weight (NEW). “At Sandia, NEW may be expressed in other weight measures, such as grams.”
to “At Sandia, NEW is normally expressed in grams or kilograms when above 9,999 grams.”
- Changed Operating Location. “A building, facility, or site in which operations pertaining to the manufacturing, processing, handling, storage, disassembling, or assembling of ammunition and explosives are done.”
to “A building, facility, or site in which operations pertaining to the manufacturing, processing, handling, storage, disassembling, or assembling of ammunition and explosives are conducted.”
- Changed Ordnance. “Explosives, chemicals, pyrotechnics, and similar stores (e.g., bombs, guns and ammunition, flares, smoke, or napalm).”
to ““Explosives, chemicals, pyrotechnics, and similar stores (e.g., bombs, ammunition, flares, smoke, or napalm).”
- Changed Other Regulated Material Class/D (ORM-D). “Consumer commodities, including of small arms ammunition, black powder, smokeless powder, classified for shipment by DOT as ORM-D rather than HC/D 1.4 explosives.”
to “Small amounts of consumer commodities, including small arms ammunition, black powder, smokeless powder, classified for shipment by DOT as ORM-D.”
- Changed Owner. “An SNL employee or contractor who is responsible for explosive material in EIS.”
to “An SNL employee or contractor who is responsible for explosive material or location in EIS.”
- Changed Red Ammunition (Ammo) Can. “Modified red ammo can specially designed and tested (SAND 93-2490) for the storage and transportation of explosives.”
to ““Modified red ammo can specially designed and tested (SAND 93-2490) for the storage and transportation of explosives. The cans may be used to store up to 2.3 grams of explosives in order to be hazard classified as 1.4S.”
- Changed Red Storage Cabinet. “A specially designed and tested cabinet (SAND 93-2490) used in laboratories and test facilities for the storage of explosives.”
to “A specially designed and tested cabinet (SAND 93-2490) used in laboratories and test facilities for the storage of explosives. The cabinets are designed to contain only up to 500 grams of explosives with a maximum of 25 grams per shelf.”
- Changed Resource Recovery and Disposition Account (RRDA). “The corporate account for explosive material for which an owner no longer has a “plan of use.” Placing the material into this account makes it available to all EIS users and some external sites.”
to “The corporate account for explosive material for which an owner no longer has a “plan of use.” Placing the material into this account makes it available to all EIS users and some external agencies.”
- Changed Sugar Load. “A device containing a live bridgewire and no explosives.”
to “A device containing a live bridgewire and sugar in place of the explosives.”
- Deleted the definitions of the following:
- Flexible Linear-Shaped Charge (FLSC)
- Ground-Plane Work Area
- Hung Weapons
- Pallet
- SNL/CA Explosives Safety Board (SCESB).
Section 1-9.1S(a)16 and 17
- Added the following from Chapter 7, Operating Procedures:
16. Managers must conduct annual self audits and inventories to ensure that all aspects of explosive operations and storage comply with this manual. The Explosives Safety Manual Compliance Checklist is a viable job aid for conducting these assessments.
17. Maintain a copy of the self audit for three years. Any action items must describe the action taken and a completion date or expected completion date.
Section 1-9.4S(a)5
- Added “Building license” as the fifth item in the list.
Chapter II, Operational Safety, Part 1
- Added Attachment 2-5, Hazard Mitigation Techniques.
Section 2-1.1S(a)1
- Replaced “approval” with “review”: “ES&H SOPs and changes to ES&H SOPs require management and Explosives Safety Engineering review before starting operations.”
Section 2-1.1S(a)5
- Clarified procedure by replacing:
“When working as an operator, wear safety glasses with side shields or safety glasses with both side shields and a face shield. Also, if observing, wear eye protection while inside a hazard zone as defined by the ES&H SOP. While inside a designated "hazardous noise" area, wear adequate hearing protection. See MN471001, ES&H Manual, Chapter 4, "Industrial Safety," and Chapter 6, "Industrial Hygiene," for specific guidance.”
with “Wear approved safety glasses when in close proximity to operations involving exposed primary explosives, exposed powders, fragment producing actuators, initiators, and detonators, or when directed by department management.”
Section 2-7.1S(b) Clarified procedures and deleted unnecessary text:
- Deleted items 3, 5, 7, and 6.
- Moved Item 6 to Chapter II, Part 3, 3-17.1S(a)4.
- Changed Item 2 by deleting all but the first sentence.
- Replaced Item 8 “Do not take static-generating materials into the ground-plane work area while static-sensitive materials are present unless specifically authorized by the ES&H SOP. Examples are 100 percent polyester, nylon, rayon, silk, wool or polystyrene cushioning material.”
with “Do not take static-generating materials into an area while static-sensitive materials are being handled. Examples of static-sensitive materials include 100-percent polyester, nylon, rayon, silk, wool and polystyrene cushioning material.
Section 2-7.4S
Paragraph a
- Deleted the last sentence: “Functional checks shall be noted in the facility log.”
Paragraph b
- Replaced “Conductive floors shall not be used for explosive operations unless specifically approved by Safety Engineering. Organizations that have received approval for using conductive floors shall meet the requirements listed in Paragraphs 7.5 and 7.6 of this chapter.”
with: “Managers are responsible for ensuring that conductive floors, shoes, mats and wristbands are properly tested by the users.”
Paragraph c 1 & 2
- Replaced: “Managers are responsible for ensuring wristbands are properly tested by the users. Wristbands are one of the following types:
1. |
Wristbands containing resistors shall conform to the requirements in Chapter II, section 7 and should be functionally checked prior to use. |
2. |
Wristbands without resistors should be visually inspected prior to each use and conductivity verified to be less than 1,200,000 ohms at least once per year. Verification shall be recorded.” |
with: “Wristbands shall be functionally checked prior to each use.”
Section 2-7.6S
Paragraph a
- Deleted the last sentence: “There will be a grace period of plus or minus two months from the actual date of the last test.”
- Replaced “annually” with “every 10 to 14 months”: Line managers are responsible for ensuring that conductive ground-plane surfaces are tested every 10 to 14 months for proper resistance to ground in accordance with this chapter.
Paragraph b
- Deleted the entire paragraph.
Chapter II, Operational Safety, Part 2
Section 2-13.2.2S(b)
- Added former Section 2-13.2.4S(a)4 as new paragraph
- “b. At SNL/NM, all outdoor explosives test operations shall be reported in accordance with criteria in KAFB Instruction 91-203, Controlled Firing Area Coordinating Committee (CFACC). The CFACC meets monthly.”
Section 2-13.2.4S(a), Item 4
- Deleted the entire paragraph and moved it to Section 2-13.2.2S(b).
Chapter II, Operational Safety, Part 3
Section 2-14.1S(a)2, General
- Added “The responsible line managers shall ensure that qualified personnel inspect and certify the material to be free of chemical/explosive contamination.”
Section 2-14.4S, SNL Mechanical Handling Equipment
Section 2-16.2S(a)2, General Operation Guidelines
- Deleted 2(i) “If material is explosive radioactive, survey number and tag date.”
Section 2-17.1S(a)3
- Added “Earth cover shall be reasonably cohesive and free from harmful (toxic) matter, trash, debris, and stones heavier than 10 pounds or larger than 6 inches in diameter.”
- Deleted “(See DoD 6055.9-STD, Ammunition and Explosives Storage Facilities in Chapter C5, C5.2.)”
Section 2-17.3S(a)
- Replaced “Safety Engineering” with “the Sandia Explosives Safety Committee” in: “The SNL Explosives Storage Review program is owned by the Sandia Explosives Safety Committee and supported by Sandia SMEs. EIS shall be used to track storage review dates for all Sandia-owned explosive material.
Section 2-17.5S
- (c) Deleted “using EIS labels” in: “Empty containers shall be verified as “empty” and labeled “empty.”
- (d) Added “to fully contain fragment and blast overpressure” in: “Red ammunition cans shall not be used to store more than 25 grams of explosives; a 10 gram limit is recommended to fully contain fragment and blast overpressure.”
- (e) Added “to fully contain fragment and blast overpressure” in: “Red explosive storage cabinets may be used to store up to 500 grams of explosives with a maximum of 25 grams per shelf to fully contain fragment and blast overpressure.”
Section 2-19.1S
Chapter VII, Operating Procedures
Section 7-2.6S, Audits
Section 7-2.7S, Reviews
- Replaced “approval” with “review”: “ES&H standard operating procedures (SOPs) and changes to these SOPs require management and Explosive Safety Engineering review before starting explosive operations.”
October 13, 2009
This document is no longer a CPR. This document implements the requirements of Corporate procedure ESH100.2.EXP.1, Manage Explosives Safety.
Administrative Changes Only
September 21, 2009
Chapter II, Operational Safety, Part 2
-
Under Section13.3.13a1:
- Add: 1. S WARNING: When a low-energy initiator is coupled with non-initiating power sources, personnel shall consider using a current-limiting device between the EED and the ground.
Administrative Changes Only
August 11, 2009
Corrective actions, including three additions and two revisions, were made in three chapters—Chapter I, Chapter II, Part 1, and Chapter V.
Chapter I, Introduction
In Section 6.0 and 6.0S, Definitions:
- Added:
- Contrived Grounding: A non-permanent secure connection from personnel and other conductors to the same electrical potential. This is normally accomplished using wriststraps connected to a gounding point (e.g., facility ground, building ground, ground post, etc).
- Changed:
- Bonding from: (1) An electrical connection between a metal object and an LPS component. This produces electrical continuity between the LPS and the object and minimizes electro-magnetic potential differences. Bonding is done to prevent sideflash. (2) An electrical connection between an electrically conductive object and an LPS component that is intended to significantly reduce potential differences created by lightning currents. [DOE]
to:
The permanent joining of normally non-current carrying metallic parts to form an electrically conductive path which will ensure electrical continuity and the capacity to conduct safely any current likely to be imposed due to an equipment fault. [S]
- Grounding from: Providing an electrical path to the earth, generally to the earth electrode system. [DOE]
to:
A permanent conection to the earth (ground) to limit the effect of large transients (e.g., a lightning strike), to provide voltage stability during normal operations, and to limit the voltage to ground of connected equipment. [S]
Chapter II, Operational Safety, Part 1
Under Part 1, 1.1S, General and Specific Requirements
13. The cognizant Senior Manager must approve any mating or unmating of connectors carrying current or having a voltage potential when performed in the hazard zone of explosive material.
Under Part 1, 1.7S, Process Hazard Analysis:
b. The HA shall consider the following (Minimum) topics before explosive work is conducted:
- Heat (e.g., Radiation, Convection, Conduction, flame, etc).
- Shock or Impact (e.g., drop, rough handling, etc).
- Friction (e.g., machining, mixing, pinching, cutting, etc).
- Electrical (e.g., AC/DC power, power supplies, batteries, RF, ESD, bonding, grounding, mating/unmating of connectors, ground plan, etc).
- Reaction (e.g., compatibility, confinement, contamination, etc).
- Physical Environment (e.g., humidity, weather, lightning, PGEWS, location, etc).
Chapter V, Training
In Section 2.0S, Supervisory Responsibility:
- *Added:
"9. The Manager shall sign-off on all OJT certifications for personnel appointed within their organization."
In Section 3.0S, Training and Qualification:
- Added:
- a. MOW must successfully complete this course at the following intervals: one-time requirement, when a major course rewrite is implemented (The course program owner will determine when a rewrite requires retraining.), or when directed by the appropriate manager or other authority.
July 29, 2009
This manual was revised to bring it into agreement with the current version of the DOE Explosives Safety Manual (DOE M 440.1-1A),as well as requirements specific to Sandia, which are indicated by an “S.” More than two dozen new references have been added and others updated or corrected.
Tim O’Dea replaces Tina Stetson as a contributor to Chapter XI. For all the other chapters, Timothy Wallace replaces Tina Stetson as a contributor.
Substantive changes have been made in Chapters II (Parts 1, 2 and 3), V, VI, VII and XI. Chapters III and IV remain unchanged except for a new contributor. Administrative changes were made to the remaining chapters.
Chapter I, Introduction
In Section 1.0, Scope, Purpose, and Justification
Paragraph a:
- Replace the reference “DOE O 440.1A, Worker Protection Management for DOE Federal and Contractor Employees (current version)” with “DOE O 440.1B” and add the updated citation to the References section.
In Section 2.0, Applicability
Paragraph b:
- Replace the reference “DOE O 420.1A, Facility Safety” with “DOE O 420.1B.”
In Section 5.0 & 5.0S, Manual Administration and Management
Paragraph a:
- Replace “Office of Facility Safety” with “Office of Nuclear and Facility Safety.”
- Replace “DOE M 440.1-1A” with “this Manual.”
In Section 5.1, DOE Explosives Safety Committee Organization
Paragraphs a & b:
- Replace “Office of Facility Safety” with “Office of Nuclear and Facility Safety.”
Paragraph a, Item 15:
- Change “Idaho Engineering and Environmental Laboratory” to “Idaho National Engineering Laboratory.”
Paragraph a, Item 18:
- Delete “Wackenhut Services.”
In Section 5.2, DOE Explosives Safety Committee Functions
Paragraph a:
- Replace “Office of Facility Safety” with “Office of Nuclear and Facility Safety.”
- Replace “DOE M 440.1-1A” with “Manual.”
In Section 6.0 and 6.0S, Definitions
- In the entry for “IHE Weapons,” delete the reference title “Nuclear Safety Criteria (for Warhead Storage)” and add the full citation to the References section.
- In the entry for “Rated Electrical Equipment, Fixtures, Instrumentation and Materials,” replace “National Electrical Code Section 500” with “NFP 70 Article 500.”
After Section 7.0 and 7.0S, Acronyms
- Add the following new section:
| oC |
degrees Celsius |
| cm |
centimeters |
| oF |
degrees Fahrenheit |
| ft |
feet |
| ft2 |
square feet |
| g |
grams |
| gal |
gallons |
| gr |
grains |
| in |
inches |
| kg |
kilograms |
| kPa |
kilopascals |
| L |
liters |
| lbs |
pounds |
| m |
meters |
| m2 |
square meters |
| mg |
milligrams |
| min |
minute |
| mm |
millimeters |
| mm Hg |
millimeters of mercury |
| oz |
ounces |
| Pa |
pascals |
| psi |
pounds per square inch |
| psig |
pounds per square inch, gauge pressure |
| pt |
pints |
| rpm |
revolutions per minute |
| sec |
seconds |
Note: Some conversions from standard to metric and from metric to standard have been rounded up or down to the nearest practical figure (no more than four significant figures) with a margin of error less than 0.1%.
When a conversion has occurred, the original figure is in bold while the conversion is not.
Examples:
standard (metric): This indicates that the standard figure is the original figure while the metric figure is a conversion.
standard (metric): This indicates that the metric figure is the original figure while the standard figure is a conversion.
standard (metric): This indicates that both the standard figure and the metric figure are original figures that have not been converted.”
- Change the numbering of the previous section 8.0S, “Roles, Responsibilities, Authorities and Interfaces” to 9.0S.
Chapter II, Operational Safety, Part 1
In Section 2.2.5.2
Paragraph a:
- Change “36 inches” to “36 in (91.44 cm).”
In Section 2.2.6, Single Exits
Paragraph a2:
- Change “500 ft2” to “500 ft2 (46.45 m2).”
Paragraph a3:
- Change“1,000 ft2”to “1,000 ft2. (92.9 m2).”
In Section 2.2.7, Blast-Resistant Doors
Paragraph a4a:
- Change “48 in” to “48 in (122 cm).”
In Section 2.2.8, Slide Escapes
Paragraph b:
- Change “3 ft2” to “3 ft2 (.0914 m2).”
Paragraph b2:
- Change “24 in” to “24 in (61 cm).”
Paragraph b3:
- Change “12 in” to “12 in (30.48 cm).”
Paragraph b4:
- Change “24 in” to “24 in (61 cm).”
Paragraph c:
- Change “15-ft” to “15-ft (4.57 m).”
- Change “5 ft” to “5 ft (1.524 m).”
In Section 3.1, Cleaning
Paragraph d:
- Change “(110° C)” to “230° F (110° C).”
Paragraph e:
- Change “(1 L)” to “2.113 pt (1 L).”
In Section 3.2, Maintenance and Repair
Paragraph e:
- Change “DOE Hoisting and Rigging Standard (DOE-STD-1090-current version) to “DOE-STD-1090” and add the updated citation to the References section.
*In Section 4.1, Personnel Protection
Paragraph a:
- *Add the word “significant” to the sentence “Explosives operations judged to present a significant level of risk to be performed remotely shall be conducted in facilities where the construction of the operating bay…”
In Section 7.6, Conductive Floor Tests
Paragraph c:
- Change “2.3 kg” to “5.07 lbs (2.3 kg).”
- Change “6.5 cm” to “2.56 in (6.5 cm).”
- Change “1.3 to 2.5 mm” to “.05118 to .0984 in (1.3 to 2.5 mm).”
- Change “0.6 to 0.65 cm” to “.2362 to .2559 in (.6 to .65 cm).”
In Section 7.6S, Conductive Ground-Plane Tests
Paragraph a:
- At the very beginning of the paragraph, change “managers” to “line managers”: Line managers are responsible for ensuring that…
Paragraph b:
- Change “The Low Voltage PM/PDM Department is responsible to provide test and evaluation services at SNL/NM and the Maintenance Engineering Department (8513) will provide the service…”
to “The SNL/NM Low Voltage PM/PDM Department can conduct tests as specified in a customer-funded service request submitted by the line organization. Evaluations of test results are conducted by the line organization. The Maintenance Engineering Department (8513) will provide the service…”
In Section 8.1, Location/Operation Electrical Hazard Classification
Paragraphs a & b, throughout:
- Change “NEC” to “NFPA 70.”
In Section 8.2, Electrical Supply System
Paragraph a:
- Change “NEC (NFPA 70)” to “NFPA 70.”
Paragraph a4:
- Twice change “50 feet” to “50 ft (15.24 m).”
- Change “Factory Mutual Data Sheet” to “FMDS.”
In Section 8.6, Electrical Equipment and Instrumentation
Paragraph a3:
- Change “NEC” to “NFPA 70.”
- Change “120ºC” and “165ºC” to “248º F (120º C)” and “329º F (165º C).”
In Section 8.9, Non-Rated Extension Lighting
Paragraph a:
- Change “10 feet” to “10 ft (3.048 m).”
Chapter II, Operational Safety, Part 2
In Section 10.3, Dust Collection Systems
Paragraph f:
- *Change “Pipes or ducts through which explosives are conveyed shall have long radius bends with a centerline radius at least four times the diameter of the ducts or pipes.”
to “Pipes or ducts through which explosives are conveyed shall be designed using one of the following methods:
- The pipes or ducts shall be designed to avoid dead spots or propagation pf detonation. The design shall establish pipe characteristics, including materials selection, diameter and turn radii in relation to the material being transferred, its ignition and detonation characteristics, and transfer rates; or
- The pipes and ducts shall have long radius bends with a centerline radius at least four times the diameter of the ducts or pipes.”
In Section 12.1.1, General
Paragraph b:
- Change “10º C to 250º C” to “77º F (10º C to 25º C).”
Paragraph c:
- Change “10º C” to “50º F (10º C).”
- *Change “DTA/DSC shall not be used alone (except as specified in section 8.6a.(2) of this chapter) for establishing heating limits.”
to “DTA/DSC shall not be used as a sole means for establishing heating limits (except as specified in section 8.6a.(2) of this chapter).”
Paragraph d:
- Change “10º C” to “50º F (10º C).”
- Change “20º C” to “68º F (20º C).”
In Section 12.1.3, Heating and Drying Operations
Paragraph c:
- Change “1 x 10-4 mm Hg” to “.013 Pa (1 x 10-4 mm Hg).”
In Section 12.4.2, Contact or Remote Operations
Paragraph c1:
- Change “5 cm” to “1.968 in (5 cm).”
- Change “5 mm” to “.1968 in (5 mm).”
Paragraph e:
- Change “20,000 psig” to “20,000 psig (137,895 kPa).”
- Change “530 meters per second” to “1706 ft/sec (520 m/sec).”
In Section 12.4.4, Operations Guidelines
Paragraph a1:
- Change “65 m per minute” to “213.2 ft/min (65 m/min).”
Paragraph a3:
- Change “1 mm per revolution” to “.03937 in (1 mm) per revolution.”
In Section 12.4.5, Specific Machining Operations
Paragraph a2:
- Change “1.3 cm” to “.512 in (1.3 cm).”
Paragraph a3:
- Change “2 cm” to “.787 in (2 cm).”
Paragraph a4:
- Change “6 mm (1/4 inch)” to “1/4 inch (6 mm).”
- Change “6 mm” to “1/4 inch (6 mm).”
Paragraph c1:
- Change “7.5 cm per minute” to “2.953 in/min (7.5 cm/min).”
In Section 12.7, Melting
Paragraph b:
- Change “121ºC” to “249.8º F (121º C).”
- Change “109ºC” to “228.2º F (109º C).”
In Section 12.8.2, Loading Assemblies with Plastic or Extrudable Explosives
Paragraph a:
- Change “21ºC and 38ºC” to “69.8º F (21º C) and 100.4º F (38º C).”
In Section 12.11.4, Roll Milling
Paragraph c:
- Change “0.1 mm” to “.003937 in (.1 mm).”
In Section 12.15, Use of Low-Pressure Fluids
Paragraph a and Paragraph a4:
- Change “1,500 psig” to “1,500 psig (10,342 kPa).”
Table II-1 and Table II-2:
- Add metric equivalents to all figures in feet.
In Section 13.6.2, Testing of Explosives and Hazardous Radioactive Materials
Paragraph a, Note 2:
- Change “DOE O 452.2” to “DOE O 452.2C” and add the updated citation to the References section.
Paragraph a2:
- Change “10ºC” to “50º F (10º C).”
In Section 13.8, Electrical Instruments for Use with Explosives Systems
Paragraph a:
- *Change “DOE O 252.2, Safety of Nuclear Explosive Operations” to “DOE O 452.2C.
Chapter II, Operational Safety, Part 3
In Section 14.2, Manual Handling of Bare Consolidated Explosives
Paragraph a1:
- Change “25 kg” to “55.12 lb (25 kg).”
Paragraph a2 and a3:
- Change “50 kg” to “110.2 lb (50 kg).”
In Section 14.4, Mechanical Handling Equipment
Paragraph a:
- Change “DOE Hoisting and Rigging Standard” to “DOE-STD-1090-07.”
In Section 14.4S, SNL Mechanical Handling Equipment
Paragraph a:
- Add the word “DRAFT” after “MN471001, ES&H Manual” and place the remainder of the paragraph in a new section, Paragraph b.
In Section 16.1.1, General
Paragraph c:
- Change “DOE Orders 452.2A Safety of Nuclear Explosive Operations and 460.1A Packaging and Transportation Safety” to “DOE O 452.2C and DOE O 460.1B.”
Paragraph g:
- Change “25 ft” to “25 ft (7.62 m).”
Paragraph j:
- *Add the following new paragraph j:
j. “During loading and unloading, explosive-laden vehicles shall have their emergency brakes set and wheels chocked to prevent inadvertent vehicle movement.”
In Section 16.1.2, Onsite Shipments
Paragraph b1a:
- Change “1000 lbs” to “1000 lbs (453.6 kg).”
Paragraph b6:
- Change “25 lbs” to “25 lbs (11.34 kg).”
Paragraph b6a:
- Change “125 ft” to “125 ft (38.1 m).”
Paragraph b6c:
- *Change the following sentence from “Operation of vehicles loaded with explosives will be in accordance with approved security contingency plans and transported explosives must be secured within the vehicle.”
to “Operation of vehicles loaded with explosives will be in accordance with approved security contingency plans.”
In Section 16.1.3, Railcars
Paragraph b:
- Change “7 by 7 in. or by 6 by 8 in.” to “7 by 7 in (17.78 by 17.78 cm) or 6 by 8 in (15.24 by 20.32 cm).”
In Section 16.2, General Operation Guidelines
Paragraph a:
- Change “DOE Orders 452.2, and 460.1 series documents “to “DOE O 452.2C and DOE O 460.1B.”
Paragraph g:
- Change “25 ft “to “25 ft (7.62 m).”
In Section 17.1, Storage Magazine Facilities
Paragraph a:
- Change “TM 5-1300, ‘Structures to Resist the Effects of Accidental Explosions’ to “TM 5-1300.”
- Change “DOE/TIC-11268, ‘A Manual for the Prediction of Blast and Fragment Loading of Structures’” to “DOE/TIC-11268.”
- Change “27 CFR 55.203” to “27 CFR Part 555.203” and add the corrected citation to the References section.
- Change “55.207 through 55.211, ‘Bureau of Alcohol, Tobacco and Firearms,’ (BATF)” to “27 CFR 555.207 through 555.211” and add the corrected citation to the References section.
In Section 17.1S, Storage Magazine Facilities
Paragraph a:
- Add: the following as item #3
- 3. Earth Cover Requirement. The earth fill or earth cover between the earth-covered magazine (ECM) may be either solid or sloped. A minimum of 2 feet (0.61 m) of earth cover shall be maintained over the top of each ECM. If the specified thickness and slope of earth on the ECM is not maintained, the ECM shall be sited as an aboveground magazine. (See DoD 6055.9-STD, Ammunition and Explosive Safety Standards, Chapter 5, C5.2.1.3.2.)
In Section 17.2, Storage Magazine Operations
Paragraph b:
- Change “2 mm” to “6.56 ft (2 m).”
In Section 17.4, Storage Compatibility
Paragraph c:
- Change “DoD 6055.9-STD, DoD Ammunition and Explosives Safety Standards” to “DoD 6055.9-STD.”
Paragraph d:
- *Change the second and third sentences from “Items from Storage Compatibility Groups B, C, D, E, F, G and S may be combined in storage if the items are in approved containers and the net quantity of explosives in the items (or in bulk0) does not exceed 1,000 lb. Each article of Storage Compatibility Groups B and F shall be segregated in storage from those of other compatibility groups by means that will prevent propagation of those articles.”
to “When using the “Z” mixing authorized by Table II-5, items must be stored in approved containers and the net quantity of explosives for that location shall not exceed 1,000 lb (453.6 kg). SCG B and SCG F articles shall be segregated in storage from those of other compatibility groups by means that will prevent propagation of those articles.”
Table II-4:
Group D
- Change “Tetrylv” to “Tetryl.”
Group S
- Change in the third bullet “25 wt percent” to “25 % weight.”
- *Change the sixth bullet down from “Small arms ammunition classified for shipment by DOT as ORM-D (Other regulated Material Class D) rather than Hazard Class/Division 1.4 explosives. Normally consists of ammunition not exceeding 50 caliber for handguns and rifles and 8 gauge for shotguns.”
to “Materials received as ORM-D (Other Regulated Material-D) are to be relabeled and stored as Class/Division/SCG 1.4C in accordance with the requirements of DoD TB 700-2. Authorized onsite hazard classifiers may assign an alternate classification and SCG as appropriate for onsite storage and use.”
In Section 18.4, Final Decontamination and Disposal of Equipment
Paragraph b1:
- Change “60ºC” to “140º F (60º C).”
- Change “TB 700-4, Decontamination of Facilities and Equipment” to “TB 700-4” and add the full citation to the References section.
Paragraph b2:
- Change “TM9-1300-214, (Military Explosives)” to“TM9-1300-214.”
- Change “U.S. Department of the Army TM9-1300-214” to “TM9-1300-214.”
In Section 18.6, Identification and Control of Decontaminated Items
Paragraph d:
- Change “U.S. Department of the Army TB 700-4, ‘Decontamination of Facilities and Equipment’" to “TB 700-4.”
In Section 18.8, Decontamination and Cleaning References
Paragraph a1:
- Change “DoD 6055.9-STD, DoD Ammunition and Explosives Safety Standard, Assistant Secretary of Defense (Force Management and Personnel), Chairman Department of Defense Explosives Safety Board, 2461 Eisenhower Avenue, Alexandria, VA 22331” to “DoD 6055.9-STD.”
- Change “Department of the Army Technical Manual TB 700-4, “Decontamination of Facilities and Equipment,” Army AG Publications Center, St. Louis, MO” to “TB 700-4.”
- Change “Department of the Army Technical Manual TM 9-1300-214, “Military Explosives,” Army AG Publications Center, St. Louis, MO” to “TM 9-1300-214.”
In Section 20.1, Preparation for Open Burning
Paragraph i:
- Change “8 cm” to “3.15 in (8 cm).”
In Section 20.5, Disposal Area
Paragraph a1:
- *Change “2395 feet (730 m)” to “Hazardous Fragment Distance in DoD 6055.9-STD.”
- *Delete “In no case may the pit be located at less than 670 ft (204 m) for weights of 100 lbs (45 kg) or less and 1250 ft (381 m) for weights exceeding 100 lbs (45 kg).”
Paragraph a3:
- Add the numeral 3 at “The minimum separation distance shall be...”
Paragraph a3c:
- Change “5-in” to “5-in (12.7 cm).”
Paragraph a4:
“4. Self-contained destruction facilities fully analyzed for the intended NEW are exempt from the above requirements.”
In Section 21.1, General
Paragraph b
- Change “NFPA 45, Fire Protection for Laboratories Using Chemicals” to “NFPA 45.”
In Section 21.7, De Minimis or Residual Quantities
- *Add the following new section:
“21.7 De Minimis or Residual Quantities
Based on a total mass size less than the critical diameter, primary explosives .01543 gr (1 mg) or less and secondary explosives .1543 gr (10 mg) or less are considered non-detonable by abnormal stimuli or environment (see Chapter II-1.1a). Locations with explosives in these quantities are therefore exempt from the following requirements:
- Electrical equipment requirements.
- Posting of fire symbol signs and placards.
- Quantity/distance requirements.
- Posting of explosive limits.
- Personnel limits.”
In Section 22.1, Placarding and Fire Symbols
- Change “NFPA 704 Standard” to “NFPA 704.”
Chapter V, Training
In Section 4.0, Unexploded Ordnance (UXO) Training
Paragraph c:
- *Change “Personnel not involved in UXO operations, but requiring access to areas known or suspected to contain UXOs shall be required to have completed UXO awareness training and shall be escorted by personnel qualified under 4.0a or b above. The UXO HE Awareness video (EPL 122) is recommended for the awareness training.”
to “Personnel requiring access to areas known or suspected to contain UXOs shall be required to complete UXO awareness training and comply with any site-specific additional UXO area access requirements. Sites containing UXOs shall establish site-specific UXO awareness training.”
In Section 5.0, References
- Change “OT-525, Personnel Qualifications, Commanding Officer, Naval Explosive Ordnance Disposal Technology Division, 2008 Stump Neck Road, Indian Head, MD 20640-5070” to “OT-525” and add the full citation to the References section.
- Add the following as the second reference “b. DOE M 440.1-1A.”
Chapter VI, Quantity-Distance and Level-of-Protection Criteria for Explosives Activities
In Section 3.1, Hazard Classes and Class Division
Table VI-1:
Table VI-1. Divisions of Class 1 |
Hazard Class and Division Designators |
Hazards |
1.1 |
Mass detonating |
1.2.1 |
Non-mass explosion, fragment producing with NEWQD >1.6 lbs (.73 kg) |
1.2.2 |
Non-mass explosion, fragment producing with NEWQD ≤1.6 lbs (.73 kg) |
1.2.3 |
Non-mass explosion, fragment producing based on single package test only. No reaction greater than burning from the external fire test, bullet-impact test or slow cook-off test. |
1.3 |
Mass fire, minor blast, or fragment |
1.4 |
Moderate fire, no significant blast or fragment |
1.5 |
Explosive substance, very insensitive (with a mass explosion hazard) |
1.6 |
Explosive article, extremely insensitive |
Paragraph b
- Add the following at the end of the fourth sentence “…UN hazards classification system and lists the storage compatibility group opposite each hazard class.”
Paragraph c
- Change “TB 700-2, Explosives Hazard Classification Procedures)” to “TB 700-2” and add the full citation to the References section.
In Section 3.2.1, General
Paragraph a:
- Change “DoD 6055.9-STD, DoD Ammunition and Explosives Safety Standards” to “DoD 6055.9-STD.”
- Add the following:
“5. Requirements for onsite de mimimis or residual quantities of explosives can be found in Chapter II, Section 21.7.”
In Section 3.2.4, Utilities Installations
Table VI-2:
- Add metric equivalents to all standard units.
In Section 3.2.5, Petroleum Storage Tanks
Paragraph a:
- Change “500 gal” to “500 gal (1,892.7 L).”
In Section 3.2.6
- Change this section title from "Minimum Quantity-Distance Requirements for Small Amounts of Energetic Material Having 1.1 Hazard Classification”
to “Minimum QD Requirements for Small Amounts of Explosive Substances Having Hazard Division 1.1 Classification.”
In Section 4.2.1, Explosives Bay
Paragraph d1:
“(This value is specified in DoD 6055.9-STD as required protection for all personnel exposed to remote operations. 16kPa is also the over pressure public-traffic-route distance.)”
In Section 4.2.2, Bays for Joint Explosives-Plutonium Activities
Paragraph a2:
- *Change “The limit of plutonium shall be 25 kg per bay.” to “The plutonium quantity shall be limited to 55.12 lbs (25 kg) per bay.”
In Section 5.2, Fire Protection Criteria
Paragraph a2:
- Change“DOE O 420.1 B, Facility Safety and DOE O 430.1 B, Real Property Asset Management to “DOE O 420.1B and DOE O 430.1B.”
- Replace “DOE O 440.1 A, Worker Protection Management for DOE Federal and Contractor Employees” with “DOE O 440.1B.”
- *Add “Federal Regulation 10 CFR Part 851.”
In Section 6.0, Explosives Facility Siting and Design Criteria References
Paragraph a:
- Change “TM5-1300, ‘Structures to Resist the Effects of Accidental Explosions’” to “TM5-1300.”
- Change “DOE/TIC-11268, ‘A Manual for the Prediction of Blast and Fragment Loading of Structures’” to “DOE/TIC-11268.”
- Change “27 CFR 55.206, ‘Bureau of Alcohol, Tobacco and Firearms’ (BATF)” to “27 CFR 555.206” and add the full citation to the References section.
Paragraph d:
- Change “DoD 6055.9-STD, DoD Ammunition and Explosives Safety Standards” to “DoD 6055.9-STD.”
In Section 6.1, Site and General Construction Plans for Ammunition and Explosives Facilities
Paragraph c:
- *Replace the word “requires” with “identifies” and replace “hazardous” with “hazards” in the first sentence so that “DoD 6055.9-STD requires minimum distances for protection from fragment hazardous and blast overpressure.”
becomes “DoD 6055.9-STD identifies minimum distances for protection from fragment hazards and blast overpressure.”
- Change“the Department of Defense Explosives Safety Board (DDESB) Technical Paper No. 13” to “DDESB TP No. 13” and add the full citation to the References section.
Paragraph d:
- Replace the first reference “DOE O 420.1A, Facility Safety, (current version), U.S. Department of Energy, Washington, D.C. 20545” with“DOE O 420.1B.”
- Change “DOE O 430.1B, Real Property Asset Management, (current version), Office of Project and Facilities Management, U.S. Department of Energy, Washington, D.C. 20545” to“DOE O 430.1B.”
- Change “10 CFR 830, Nuclear Safety Management” to “10 CFR 830”and add the full citation to the References section.
- Change“TM 5-1300, NAVFAC P-397, AFM 88-22, Structures to Resist the Effects of Accidental Explosions, Departments of the Army, the Navy, and the Air Force, Chairman, Department of Defense Explosives Safety Board, 2461 Eisenhower Avenue, Alexandria, VA 22331” to“TM 5-1300.”
- Change“DOE/TlC-11268, A Manual for the Prediction of Blast and Fragment Loading of Structures, U.S. Department of Energy, Albuquerque Operations, Amarillo Area Office, Facilities and Maintenance Branch, P.O. Box 30030, Amarillo, TX 79120” to “DOE/TlC-11268.”
- Change“DoD 6055.9-STD, DoD Ammunition and Explosives Safety Standards, Assistant Secretary of Defense (Manpower, Installations, and Logistics), Chairman, Department of Defense Explosives Safety Board, 2461 Eisenhower Avenue, Alexandria, VA 22331” to“DoD 6055.9-STD.”
- Change“DDESB, Technical Paper No. 13, Prediction of Building Debris for Quantity-Distance Siting, April 1991, Chairman, Department of Defense Explosives Safety Board, 2461 Eisenhower Avenue, Alexandria, VA 22331” to “DDESB TP No. 13.”
- Change “AMC-R-385-100, AMC Safety Manual, Headquarters, United States Army Material Command, 5001 Eisenhower Avenue, Alexandria, VA 22333” to“AMC-R-385-100” and add the full citation to the References section.
- Change “TR-828, Blast Environment from Fully and Partially Vented Explosions in Cubicles, W. A. Keenan and J. E. Tancreto, Civil Engineering Laboratory, Naval Construction Battalion Center, Port Hueneme, CA 93043” to “TR-828” and add the full citation to the References section.
- Change “AD 411445, Industrial Engineering Study to Establish Safety Design Criteria for Use in Engineering of Explosives Facilities and Operations, Process Engineering Branch, APMED Picatinny Arsenal, Dover, NJ; Defense Technical Information Center, Defense Logistics Agency, Cameron Station, Alexandria, VA 22314” to“AD 411445” and add the full citation to the References section.
- Change “AFWL-TR-74-102, The Air Force Manual for Design and Analysis of Hardened Structures, Air Force Weapons Laboratory, Air Force Systems Command, Kirtland Air Force Base, NM 87117; AD B004152, Defense Technical Information Center, Defense Logistics Agency, Cameron Station, Alexandria, VA 22314” to“AFWL-TR-74-102” and add the full citation to the References section.
- Change “HNDM-1110-01-2, Suppressive Shields, Structural Design and Analysis Handbook, U.S. Army Corps of Engineers, Huntsville Division, HNDED-CS, P.O. Box 1600, Huntsville, AL 35807” to“HNDM-1110-01-2” and add the full citation to the References section.
Chapter VII, Operating Procedures
In Section 2.3, Preparation
Paragraph b:
- Replace the reference “DOE O 440.1A” with “DOE O 440.1B.”
- *Add the reference “Federal Regulation 10 CFR Part 851.”
In Section 3.0, Reference Documents
Paragraph a:
- Change “60-Series Publications, Commanding Officer, Naval Explosive Ordnance Disposal Technology Division, 2008 Stump Neck Road, Indian Head, MD 20640-5070” to “60-Series Publications” and add the full citation to the References section.
- Change “OE CX Interim Guidance, US Army Corps of Engineers, Huntsville Center, P.O. Box 1600, Huntsville, AL 35807-4301” to “OE CX Interim Guidance” and add the full citation to the References section.
Chapter VIII, Formulation Scaleup
In Section 2.3, Compatibility Testing
Paragraph b:
- Change “2 g” to “.0705 oz (2 g).”
Table VIII-1:
- Add standard measurement conversions and make metric values bold:
- Under “Formulation,” change “2 g” to “.0705 oz (2 g).”
- Under “Phase I,” change “10 g” to “.3527 oz (10 g).”
- Under “Phase II,” change “500 g” to “17.64 oz (500 g).”
- Under “Phase III,” change “7 kg” to “15.43 lb (7 kg).”
In Section 2.5, Phase II--Experimental Characterization and Development
Paragraph a:
- Change “16.075 oz (500 grams)” to “17.64 oz (500 g).”
In Section 2.6, Phase III--Full-Scale Testing and Production
Paragraph e:
- Change “15.4 lb. (7kg)” to “15.43 lb (7 kg).”
Chapter IX, Insensitive High Explosives Qualification
In Section 1.0, Insensitive High Explosives (IHE)
Paragraph a:
- Change the word “neglible” to “negligible” in the first sentence.
- Change “MHSMP-84-22, IHE Material Qualification Tests, Description and Criteria” to “MHSMP-84-22” and add the full citation to the References section.
- Replace the word “operation”with “operator” in the fourth sentence.
- Change “DOE Office of Facility Safety” to “DOE Office of Nuclear and Facility Safety.”
Table IX-1:
- In Line 4, change “25 mm” to “.9842 in (25 mm).”
- In Line 8, change “120-ft” to “120 ft (36.6 m).”
- In Line 9, change “20-ft” to “20 ft (6.1 m).”
- In Line 10, change “333 m/sec” to “1092 ft/sec (333 m/sec).”
In Section 2.0, IHE Subassemblies
Table IX-3:
- In Line 1, change “120-ft” to “120 ft (36.6 m).”
- In Line 5, change “20-ft” to “20 ft (6.1 m).”
In Section 4.0, Reference Documents
- Change “TB 700-2, NAVSEA INST 8020.8A, TO 11A-1-47, DLAR 8220.1, Department of Defense Explosives Hazard Classification Procedures, Departments of the Army, the Navy, the Air Force, and the Defense Logistics Agency, Washington, D.C.” to “TB 700-2.”
- Change the second reference “Mason & Hanger-Silas Mason Publication 84-22 (MHSMP-84-22), IHE Material Qualification Tests, Description and Criteria, (Rev. 1, July 1985), National Technical Information Service, U.S. Department of Commerce, 5285 Port Royal Road, Springfield, VA 22161” to “MHSMP-84-22.”
- Change the third reference ”Recommendations on the Transport of Hazardous Goods-Tests and Criteria, Second Edition, ST/SG/AC.10/11/ Rev.1, LABELMASTER, Chicago, IL, 60646 USA” to “UN ST/SG/AC.10/11/Rev.1” and add the full citation to the References section.
- Change the fourth reference “Mason & Hanger-Silas Mason Publication (MHSMP-86-16), IHE Subassembly Test Results for the B-83, B-61, 3/4/6/7/8, W80, W81, and W85, June 1996, Robert S. Slape, National Technical Information Service, U.S. Department of Commerce, 5285 Port Royal Road, Springfield, VA 22161” to “MHSMP-86-16” and add the full citation to the References section.
Chapter X, Electrical Storms and Lightning Protection
In Section 2.3.4, Faraday-Cage and Faraday-like Shield
Paragraph 2b:
- Change “3 ft” to “3 ft (.0914 m).”
In Section 2.4.2, Grounding
Paragraph a5a:
- Change “National Electric Code, Article 250, Grounding” to “NFPA 70 Article 250, Grounding and Bonding.”
In Section 2.4.4, Surge Suppression for Incoming Conductors
Paragraph b2:
- Change: “IEEE 1100-1999, Recommended Practice for Powering and Grounding Sensitive Electronic Equipment [Emerald Book]” to “IEEE 1100-1999” and add the full citation to the References section.
In Section 9.0, Reference Documents
- Change “IEEE 80, Guide for Safety in AC Substation Grounding” to “IEEE 80” and add the full citation to the References section.
- Change “IEEE 1100, Recommended Practice for Powering and Grounding Sensitive Electronic Equipment” to “IEEE 1100-1999” and add the full citation to the References section.
- Change “Lightning Protection System Electrical Characterization Results for Pentax Cell 12-44.1, Kimball Merewether, Paris Holmes, James Selberg, Sandia Technical Memorandum, Sandia National Laboratories, Albuquerque, New Mexico, February, 2002” to “Lightning Protection System Electrical Characterization Results for Pentax Cell 12-44.1” and add the full citation to the References section.
- Change “Lightning Protection System for HE Facilities at LLNL – Certification Template Lawrence Livermore National Laboratory, Todd J, Clancy, Mike M. Ong, Charlie G. Brown, Livermore, CA., December 2005” to “Lightning Protection System for HE Facilities at LLNL – Certification Template” and add the full citation to the References section.
- Change “Maximum Lightning Induced Voltages and Recommended Isolation Distances in Nuclear Explosive Areas at Pantex, Kimball Merewether, Sandia National Laboratories, Albuquerque, New Mexico, December, 1997” to “Maximum Lightning Induced Voltages and Recommended Isolation Distances in Nuclear Explosive Areas at Pantex” and add the full citation to the References section.
- Change “Measured Response of Explosive Storage Structures M38, M41, 832B and 832D at Lawrence Livermore National Laboratories Site 300 to Direct Flash Attachment of Lightning, Dr. Marvin E. Morris, September 22, 1998” to “Measured Response of Explosive Storage Structures M38, M41, 832B and 832D at Lawrence Livermore National Laboratories Site 300 to Direct Flash Attachment of Lightning” and add the full citation to the References section.
- Change “MIL-HDBK-419A, Grounding, Bonding, and Shielding for Electronic Equipment and Facilities, Volumes 1 and 2, US Department of Defense” to “MIL-HDBK-419A” and add the full citation to the References section.
- Change “NFPA 70, National Electrical Code” to “NFPA 70.”
- Change “N NFPA 780, Standard for the Installation of Lightning Protection Systems” to “NFPA 780.”
- Change “Pantex Lightning Protection Project Team Final Report, Scruggs, Merewether, Ong, Yactor et al, Pantex Plant, Amarillo, Texas, April, 1999” to “Pantex Lightning Protection Project Team Final Report” and add the full citation to the References section.
- Change “I Rocket-Triggered Lightning Studies for the Protection of Critical Assets; Marvin E. Morris, Richard J. Fisher, George H Schnetzer, Kimball O. Merewether, and Roy E. Jorgenson; IEEE Transactions On Industry Applications, Vol. 30, No. 3, May-June 1994” to “IEEE Transactions On Industry Applications, Vol. 30, No. 3” and add the full citation to the References section.
- Change “RPT-MIS-273038, Pantex Lightning Protection Project Team Final Report, Revision 1, April 1999” to “RPT-MIS-273038” and add the full citation to the References section.
- Change “UFC 3-570-01, Unified Facilities Criteria, Static and Lightning Protection Systems” to “UFC 3-570-01” and add the full citation to the References section.
- Change “UL 96, Standard for Safety, Lightning Protection Components” to “UL 96” and add the full citation to the References section.
- Change “UL 96A, Standard for Safety for Installation Requirements for Lightning Protection Systems” to “UL 96A” and add the full citation to the References section.
Chapter XI – Explosives Inventory System (EIS)
In the title and elsewhere throughout this chapter, “Explosives Inventory and Information System” has been changed to “Explosives Inventory System.”
In Section 2.0, Roles and Responsibilities
Paragraph a1:
- *Change the second sentence “A Manager has overall responsibility for organizational material and oversees the Owner(s) and Point of Contact(s).”
to “A Manager has overall responsibility for organizational material and oversees the TU (Trackable Unit) Owner(s) and the TU Owner Group.”
Paragraph a2:
- *Change “Owner – An Owner in EIS shall at a minimum be a Project Lead or responsible Member of the Workforce at SNL. An Owner has responsibility for day-to-day operations, material management, and directing Point of Contacts.”
to “TU Owner – A TU Owner in EIS shall at a minimum be a Project Lead or responsible Member of the Workforce (MOW) at SNL. A TU Owner has responsibility for day-to-day operations, material management, and directing a TU Owner Group.”
Paragraph a3:
- *Change “Point of Contact – A Point of Contact (POC) can be a Technician or Custodian who has responsibility for completing tasks as directed by the Owner.”
to “TU Owner Group– A TU Owner Group can be composed of Technicians or Custodians who have responsibility for completing tasks as directed by the TU Owner.”
Paragraph a4:
- *Add the following fourth item:
- “Location Owner – Personnel responsible for managing material stored at a specific location.”
In Section 2.1 Organization/EIS Manager
Paragraph a1:
- *Change “Contact the EIS administrator to schedule one-on-one XPL-400A, Alternate Explosive Inventory & Information System (EIS) Oracle Users, within 30 days of assignment.”
to “Contact the EIS administrator to schedule one-on-one XPL-400A, Alternate Explosive Inventory System (EIS) Oracle Users training within 30 business days of assignment.”
Paragraph a2:
- *Change “Maintain overall responsibility for material managed by Owners and Point of Contacts (POCs).”
to “Maintain overall responsibility for material managed by TU Owners and TU Owner Group personnel.”
Paragraph a3:
- *Change “Ensure Owners and POCs are appointed within their organization in accordance with the requirements in this chapter.”
to “Ensure TU Owners and TU Owner Group personnel are appointed within their organization in accordance with the requirements in this chapter.”
Paragraph a4:
- *Change “Certify all acquisitions. Validate all information, including quantity, before signing the Explosive Purchase Request (PR).”
to “Certify all Explosive Acquisition Requests (EARs). Validate all information (Item, Quantity and Plan of Use) before certifying an EAR.”
Paragraph a5:
- *Change “Ensure expenditure documentation has been performed.”
to “Ensure expenditure documentation has been completed.”
Paragraph a6:
- *Change “Ensure the Owner or a person knowledgeable on the material received performs and documents the receiving inspection in the EIS.”
to “Ensure the TU Owner or a person knowledgeable about the material received conducts the receipt inspection and documents it in the EIS.”
Paragraph a9:
- Change the last sentence “All explosive safety rules including fire symbols, Storage Compatibility Group rules, personnel limits and NEW limits still apply.”
to “All explosive safety rules and NEW limits (e.g., fire symbols, Storage Compatibility Group rules, personnel limits) still apply.”
Paragraph a10:
- *Change “Ensure removal of material from use when notified of suspended or restricted item status.”
to “Remove material from use when notified of a suspension or restriction action by the EIS Administrator or manufacturer.”
Paragraph a14:
- *Change “Grant EIS access for material under organizational control to Owners and POCs.”
to “Assign EIS responsibility for material under organizational control to TU Owners and TU Owner Group personnel.”
Paragraph a15:
- *Change “Coordinate transfer of EIS Manager, Owner, and POC responsibilities prior to reassignment, transfer, etc.”
to “Coordinate transfer of EIS Manager, TU Owner, and TU Owner Group responsibilities prior to reassignment, transfer, etc.”
In Section 2.2, EIS Owners
- Change the section title “EIS Owners” to “EIS TU Owners.”
Paragraph a:
- Change “Owners” to “TU Owners.”
Paragraph a2:
- Change “training XPL-400P, Primary Explosive Inventory & Information System (EIS) Oracle Users” to “XPL-400P, Primary Explosives Inventory System (EIS) Oracle Users training.”
Paragraph a3:
- Replace the word “Transfer” with “Ownership.”
Paragraph a6:
- *Change “Initiate all acquisitions. Validate all information, including quantity, before signing the Explosive Purchase Request (PR).”
to “Initiate all EARs. Validate all information (Item, Quantity and Plan of Use) before submitting the EAR.”
Paragraph a7:
- *Change the second sentence “Validate all information is correct before signing expenditure.”
to “Ensure that all information is correct before completing the end disposition process.”
Paragraph a10:
- *Change the final two sentences “Explosive movement within the same facility that will be returned to the original location within a 24 hour period does not require an EIS “Move” transaction. All explosive safety rules including fire symbols, Storage Compatibility Group rules, and NEW limits still apply.”
to “An EIS “Move” transaction is not required for explosive movements within the same building when the energetic material will be returned to its original location within a 24 hour period. All explosive safety rules and NEW limits, including fire symbols, storage compatibility group rules, and personnel limits, still apply.
Paragraph a11:
- Change “Ensure a knowledgeable person performs the receiving inspection.”
to “Ensure a knowledgeable person performs the receipt inspection.
Paragraph a16:
- *Change, “Coordinate transfer of EIS Owner and POC responsibilities prior to reassignment, transfer, etc.”
- to “Coordinate transfer of EIS TU Owner and TU Owner Group responsibilities prior to reassignment, transfer, etc.”
In Section 2.3, EIS Custodian (POCs)
- Replace the section title “EIS Custodian (POCs)” with “EIS TU Owner Groups.”
Paragraph a:
- Replace “POCs” with “TU Owner Groups.”
Paragraph a1:
- Change “training XPL-400P, Primary Explosive Inventory & Information System (EIS) Oracle Users” to “XPL-400P, Primary Explosives Inventory System (EIS) Oracle Users training.”
Paragraph a2:
- Replace “Owner” with “TU Owner.”
Paragraph a4:
- *Add to the end of the sentence “from the date of the transaction.”
Paragraph a5:
- *Change the final two sentences “Explosive movement within the same building that will be returned to the original location within a 24 hour period does not require an EIS “Move” transaction. All explosive safety rules including fire symbols, Storage Compatibility Group rules, and NEW limits still apply.”
to “An EIS “Move” transaction is not required for explosive movement within the same building when the energetic material will be returned to its original location within a 24 hour period. All explosive safety rules and NEW limits, including fire symbols, Storage Compatibility Group rules, and personnel limits, still apply.”
Paragraph a7:
- *Replace “primary Point of Contact (POC)” with “EIS User.”
In Section 2.4
- *Add the following new section:
“2.4 Location TU Owner
Personnel responsible for managing material stored at a specific location shall:
- Attend required required XPL-400P, Primary Explosive Inventory & Information System (EIS) Oracle Users training as soon as scheduling permits.
- Maintain day-to-day responsibility for material stored at locations under their control.
- Ensure all explosive items found onsite (FOS) are entered into the EIS within one business day of discovery.
- Ensure transactions, excluding movements, are entered into the EIS database as soon as possible, but no later than five business days from the date of the transaction.
- Ensure explosive movements are entered into the EIS database when movement takes place. An EIS “Move” transaction is not required for explosive movement within the same facility when the energetic material will be returned to its original location within a 24 hour period. All explosive safety rules, and NEW limits, including fire symbols, storage compatibility group rules, and personnel limits, still apply.
- Perform transactions under the guidance of the material TU Owner/TU Owner Group.”
In Section 3.0, Acquisition
- Replace the last word “receiving” with “receipt.”
In Section 3.1, Acquisition System
Paragraph a:
- Replace “A Purchase Request (PR)” with “An Explosive Acquisition.”
Paragraph b:
- Replace “Owner” with “TU Owner.”
- *Add the following:
- TU Owner: Submits a request for an acquisition.
- Manager: Review, modify and certify or reject the request.
- EIS Administrator: Review, modify and approve or reject the request.”
In Section 3.2, Submitting Acquisitions
- Replace the section title “Submitting Acquisitions” with “Submit an Acquisition.”
Paragraph a:
Paragraph b:
- *Change “EIS Owner/POC shall enter all mandatory information fields or complete all mandatory forms (i.e., PR, Item Request Form, etc.) in EIS based on technical data and/or MSDS.”
- to “Enter all mandatory information fields in EIS based on technical data and/or MSDS.”
Paragraph c:
- *Change “EIS Owner/POC shall provide technical data and MSDS to the EIS Administrator when submitting a new material type. EIS Administrator shall forward a copy of the MSDS for entry into CIS.”
to “TU Owner shall provide technical data and the CIS document key # for the MSDS to the EIS Administrator when submitting a new material type.”
In Section 3.3, Receiving
Paragraph a:
- *Change “The EIS Owner shall ensure a receiving inspection (RI) is performed within 10 business days of material arrival at SNL corporate storage to validate the material type and quantity received.”
to “TU Owners shall ensure a receipt inspection (RI) is performed within 10 business days of material arrival at SNL corporate storage to validate the material information in accordance with the Oracle EIS.”
Paragraph b:
- Replace “EIS Owner” with “TU Owner/Owner Group.”
In Section 4.0, Inventories
Paragraph a:
- Replace “Owners” with “TU Owners.”
Paragraph a2:
- Change “When the Owner transfers (refer to Change of Ownership Inventory, Figure XI-3).”
to “When transferring ownership, (refer to Change of TU Ownership Inventory, Figure XI-3).
Figure XI-3:
- Change the figure name “Flow Diagram for Change of Ownership Inventory” to “Flow Diagram for Change of TU Ownership Inventory.”
In Section 4.1, Inventory Procedures
Paragraph a:
- *Change the first sentence of Paragraph a “Utilize bar code scanners and/or EIS generated or manual inventory worksheets to perform inventory counts.”
to “Use EIS-generated or manual inventory worksheets to perform inventory counts.”
- Replace “Owners” with “TU Owners.”
In Section 4.2, Annual Inventories
Paragraph a:
- Replace in the first sentence “Owner” with “TU Owner.”
In Section 4.3, Transfer of Owner Inventory
- Replace the section title “Transfer of Owner Inventory” with “Transfer of TU Owner’s Inventory.”
- Replace “Owner” with “TU Owner” twice in the same sentence.
Paragraph b:
- Three times replace “Owner” with “TU Owner.”
Paragraph c:
- *Change “A memorandum signed by the outgoing and incoming Owners shall be routed through the Manager to the EIS Administrator in order to complete transfer of explosives/munitions ownership in EIS.”
to “The current TU Owner, future TU Owner and new TU Owner’s manager must authorize in writing that a transfer of ownership inventory was performed before the EIS Administrator completed a full “mass” ownership transfer for a TU Owner.”
Paragraph c1:
- Replace “Owner” with “TU Owner.”
Paragraph d:
- *Change “Owners perform single TU transfers using the EIS "transfer" function.”
to “TU Owners perform single TU transfers using the EIS transfer ownership function.”
In Section 4.4, Explosives Stock Level Management
Paragraph b:
- *Change “Energetic materials identified as excess shall have a documented plan and schedule for disposition. The plan shall document the specific plan of use for material retained in the inventory. This plan should be reviewed and approved by the responsible Manager on an annual basis.”
to “Energetic material identified as excess shall have its status changed to a Resource Recovery and Disposition Account (RRDA) or Waste.”
In Section 4.4.1, Annual Evaluation of Energetic Materials
Paragraph a:
- *Add to the end of the second sentence “The basis and programmatic need for maintaining the material in inventory shall be documented in the EIS plan of use and selected from the appropriate drop-down menu.”
In Section 5.0, Expenditures
Paragraph a:
- *Add to the end of the sentence “An end disposition shall be performed after material is expended or an external transfer of ownership to an SNL agency has occurred.”
Paragraph b:
- *Change “The POC or Owner from the owning organization shall initiate all end dispositions and the Owner or Manager shall certify the expenditure. Certification shall be performed by a second person (i.e., if Owner initiates, Manager or POC shall certify).”
to “The TU Owner Group is notified upon submittal. A second person in the TU Owner Group must certify the end disposal.”
In Section 6.0, Resource Recovery and Disposition Account (RRDA)
Paragraph c:
- *Change “After 90 days, the RRDA Manager will notify the Owner of required final disposition transaction.”
to “After approximately 90 days, Oracle EIS will notify the TU Owner of the required final disposition transaction.”
Paragraph d:
- Replace “Owner” with “TU Owner.”
In the Explosives Safety Manual Compliance Checklist, which is on the Explosives Safety web site:
II, 17.1S:
- Add: “Earth covered magazines shall be inspected annually to ensure that a minimum of 2 feet of earth cover is maintained over the top of each earth-covered magazine.”
VI., 5.1:
- Add: “Earth-covered magazines shall be inspected annually to ensure that there is a 5-foot clearing of vegetation and combustibles around ventilators.”
October 31, 2008
Chapter V, “Training”
Global Change to insert requirement for managers to ensure that training is accomplished. See detailed change history for ES&H Manual, 10/31/08.
Administrative Changes Only
April 11, 2008
Global change to insert appropriate reference to Corporate training requirements and documentation. See detailed change history for ES&H Manual, 4/11/08.
December 14, 2007
Global Change to insert appropriate reference to 10 CFR 851. See detailed change history for ES&H Manaul, 12/14/07.
November 9, 2007
Note: (*) asterisk denotes substantive change.
Chapter I
- Under Section 6.0 , “Definitions”:
- *Change: The definition for “Article”
from
- “A manufactured item that contains one or more articles and
may be a component, subsystem, system, subassembly, or assembly. It also:
- Is formed to a specific shape or design during manufacture.
- Has end-use function(s) dependent in whole or in part upon its shape
or design during end use. [S]”
to
- “Articles contain explosive or energetic substances that include
Explosive, Extremely Insensitive (EEI), pyrophoric, pyrotechnic used
for technical purposes, such as heat generation, gas generation, theatrical
effects, etc. An article may be a component, subsystem, system, subassembly,
or assembly. [S]”
- *Add: The following new definitions:
- Electrical Distribution Lines. These are normally
electrical lines solely supplying multiple facility locations. [DOE]
- Electrical Service Lines. Service lines are those
electrical lines supplying individual facility locations. [DOE]
- Electrical Supply Lines. These electrical lines
are classified by purpose as transmission, distribution, or service.
[DOE]
- Electrical Transmission Lines. Transmission lines
are those electrical lines supplying locations outside the facility uniquely,
or in common with the facility. Any line carrying 69 kV or more shall
be classified as a transmission line for Q-D purposes. [DOE]
- Hazardous Fragment or Debris Having an Impact
Energy Greater Than 11 Ft-Lbs (15J) and Less Than 58 Ft-Lbs (79J).
Fragments or debris that can cause serious injury. [DOE]
- Hazardous Fragment or Debris Having an Impact
Energy of 58 Ft-Lbs (79J) or Greater. Fragments or debris
that can cause death or severe injury. [DOE]
- Substance. Any chemical compound or mechanical mixture
not contained in an article that presents an explosive hazard or effect
when subjected to a suitable initiation stimulus undergoing a rapid chemical
change resulting in a detonation or deflagration. [S]
- Under Section 7.0 and 7.0S, “Acronyms”:
- Add: The acronym “MSHA. Mine Safety and Health
Administration.”
Chapter II (Part 1)
- Under Section 2.2.6, “Single Exits”:
- *Change: Under paragraph “a(2)” the requirement
from
- “The room containing a high-hazard explosive occupancy shall
not exceed 500 ft2, and the occupant load of the room shall be restricted
to two operators and two transients.”
to
- “The room containing a high-hazard explosive occupancy shall
not exceed 500 ft2, and the occupant load of the room shall be restricted
to two operators and two casuals.”
- Under Section 4.1, “Personnel Protection”:
- *Change: The requirement in paragraph “b”
from
- “Prevention of serious injury from a remote operation applies
to transient personnel as well as to personnel involved in the operation.”
to
- “Personnel involved in remote operations shall be provided protection
from serious injury and transient personnel shall be provided protection
in accordance with the requirements in DoD 6055.9 STD.”
- Under Section 4.2, “Access and Equipment Controls”:
- *Change: Under paragraph “a(1)” the requirement
from
- ”Roads shall be blocked at a minimum of the public traffic route
distance from buildings where hazardous (remote) operations are being
performed. Public traffic route separation may be satisfied by providing
equivalent protection.”
to
- Roads shall be blocked at a minimum of Public Traffic Route Distance
(K24) or Hazardous Fragment distance from buildings where hazardous (remote)
operations are being performed, whichever is greater. Hazardous Fragment
distance may be satisfied by providing equivalent protection.1
- 1Exclusion areas for protection from hazardous
fragments are based on Hazard Division 1.1 Hazardous Fragment Distance
Table (Table C9T2) of DoD 6055.9-STD, version of October 5, 2004.
- Under
Section 7.1S, “General”:
- *Change: Under paragraph “b(1)” the requirement
from
- “Items sensitive to static (static sensitive) exhibit a discernible
reaction when subjected to the tests described in SS302365, Test Specification,
Electrostatic Sensitivity.”
to
- “Items sensitive to static (static sensitive) exhibit a discernible
reaction when subjected to the tests described in SS302365, ‘Test
Specification, Electrostatic Sensitivity ,’ or SS392498, ‘Testing
Specification, Electrostatic Discharge Sensitivity, Electroexplosive
Devices.’ “
- *Change: Under paragraph “b(2)” the requirement
from
- “Treat all items that do not meet the criteria of SS302365 or
that are untested as "static sensitive.”
to
- “Treat all items that do not meet the criteria of SS302365,
SS392498, or that are untested as "static sensitive."
- Under Section 7.4S, “Conductive Floors, Shoes, Mats, and Wristbands”:
- *Change: Under paragraph “c(2)” the requirement
from
- “Wristbands should be visually inspected prior to each use and
conductivity verified to be less than 1,200,000 ohms at least once per
year. Verification shall be recorded.”
to
- “Wristbands without resistors should be visually inspected prior
to each use and conductivity verified to be less than 1,200,000 ohms
at least once per year. Verification shall be recorded.”
- Change: The title of Section 7.6S from “Conductive
Floor Tests” to “Conductive Ground-Plane Tests.”
- Under Section 8.2, “Electrical Supply System”:
- *Add: Under paragraph “a” the statement: “Electrical
supply lines are classified by purpose as to transmission, distribution,
or service.”
- *Add: Under paragraph “a(1)” the following
requirement:
- “Electrical transmission lines are those supplying locations
outside the facility uniquely, or in common with the facility. Any line
carrying 69 kV or more shall be classified as a transmission line for
Q-D purposes.”
- *Change: Under paragraph “a(1)” the requirement
from
- “Electric transmission lines (those carrying 69 kV or more)
and the tower or poles supporting them shall be located no closer to
explosives facilities than:”
to
- “Electrical transmission lines and the tower or poles supporting
them shall be located no closer to explosives facilities than:”
- *Change: Under paragraph “a(1)(c)” the
requirement
from
- “Electric distribution lines (those carrying less than 69 kV)
and the tower or poles supporting them shall be located no closer to
explosives facilities than public-traffic-route distance.”
to
- ”Electrical distribution lines and the tower or poles supporting
them shall be located no closer to explosives facilities than public
traffic route distance.”
- Move: The following paragraphs:
- Move a(2) to a(3)
- Move a(3) to a(3)(a)
- *Add: A new paragraph “a(2)” which states: “Electrical
distribution lines (electrical lines carrying less than 69 kV) supply multiple
facility locations.
- Move: Paragraph “a(1)(c)” to “a(2)(a).”
- *Add: Under paragraph “a(2)” the following
subordinate requirements “a(2)(b),” and “a(2)(c)”:
- Electrical supply lines which jointly supply power (regardless of
voltage) to off-site non-facility locations shall be considered
transmission lines for Q-D purposes.
- If an electrical distribution line exclusively supports a storage/operations
area and it has been determined that the loss of the line would
be acceptable should an accident occur, it can be separated from explosives
sites in accordance with service line criteria below (8.2.a.3).
- *Add: Under paragraph “a(3)” the following
lead-in sentence: “Electrical service lines are those supplying individual
facility locations.”
- Change: Under paragraph “a(3)” the term from “electric
service lines” to “electrical service lines.”
- Change: Under paragraph “a(3)(a)” the term from “electric
lines” to “electrical lines.”
- Under Section 8.8, “Hand-held, Battery-Powered Lights and Instruments”:
- *Change: Under paragraph “a” the requirement
from
- “Flashlights and hand lanterns, powered by low-voltage dry cell
batteries and "miners' cap lamps" approved as "permissible" by
the U.S. Bureau of Mines and by the UL for NEC Class I hazardous locations,
are authorized for use in both Class I and Class II locations. Devices
that provide "cold light" through chemical action are acceptable
for use in any location.”
to
- “Flashlights and hand lanterns powered by low-voltage dry cell
batteries and "miner cap lamps" approved as permissible by
the U.S. Mine Safety and Health Administration (MSHA), UL, or those previously
approved by the U.S. Bureau of Mines, for NEC Class I hazardous locations,
are authorized for use in both Class I and Class II locations. Devices
that provide "cold light" through chemical action are acceptable
for use in any location.”
Chapter II (Part 2)
- Under Section 12.4.5, “Specific Machining Operations”:
- *Change: Under paragraph “a(4)” the requirement
from
- “Coolant flow (when used) shall be directed to the explosives/cutting
edge interface. Drill bits with coolant channels to the tip of the drill
should be used. Pulsating high-pressure types of coolant supplies are
recommended for drills of 6 mm diameter or less to remove drill fines.”
to
- “Coolant flow (when used) shall be directed to the explosives/cutting
edge interface. Drill bits larger than 6mm (1/4 inch) should have a coolant
channel to the tip of the drill. Bits 6mm or less in diameter do not
need coolant channels, but should limit the depth of each pass to no
more than 1/2 the diameter of the bit to ensure that the coolant flow
is capable of keeping the hole clean. Pulsating pressure types of coolant
supplies are recommended for drills of 6 mm (1/4 inch) diameter or less
to remove drill fines.”
Chapter II (Part 3)
- Under Section 16.1.2, “Motor Vehicles”:
- *Change: Under paragraph “b(6)” the requirement
from
- “Security vehicles armed with a combination of up to 25 lbs
net explosives weight of Hazard Class/Division 1.1 and 1.2 munitions
shall be exempt from explosives quantity-distance requirements when executing
approved contingency plans or security duties. Vehicles so armed will
not be used for administrative purposes and will be separated from inhabited
facilities and property lines by a minimum of 125 ft when temporarily
out of security service. The vehicle shall be downloaded into properly
sited magazines or approved facilities when parked for periods in excess
of 4 hours. Operation of vehicles loaded with explosives will be restricted
to onsite locations and transported explosives must be secured within
the vehicle. Smoking in explosives loaded vehicles is prohibited. These
vehicles shall be downloaded into properly sited magazines or approved
facilities prior to repair or maintenance, except under emergency response
conditions.”
to
- “Security vehicles armed with a combination of up to 25 lbs
net explosives weight of Hazard Class/Division 1.1 and 1.2 munitions
shall be exempt from explosives quantity-distance requirements when executing
approved contingency plans or security duties.
- a. Vehicles so armed will not be used for administrative purposes
and will be separated from inhabited facilities and property lines
by a minimum of 125 ft when temporarily out of security service.
- b. The vehicle shall be downloaded into properly sited magazines
or approved facilities when parked for periods in excess of 4 hours.
- c. Operation of vehicles loaded with explosives will be in accordance
with approved security contingency plans and transported explosives
must be secured within the vehicle.
- d. Smoking in explosives loaded vehicles is prohibited.
- e. These vehicles shall be downloaded into properly sited magazines
or approved facilities prior to repair or maintenance, except under
emergency response conditions.”
- Under Section 20.1, “Preparation for Open Burning”:
- *Change: Under paragraph “a” the second
sentence in the requirement
from
- “The only exception is if the burning area has been thoroughly
soaked with water and inspected by qualified personnel to assure the
personnel safety during subsequent burning operations.”
to
- “The only exceptions are if the burn area has been thoroughly
soaked with water and inspected by qualified person(s) or the temperature
of the burning tray/surface has been measured and inspected by qualified
person(s) to assure personnel safety during subsequent burning operations.”
- Under Section 20.4, “Postburn Operations”:
- *Change: Under paragraph “d” the requirement
from
- “At least 24 hours shall elapse before ashes are collected and
the pit is prepared for another burn.”
- to
- “At least 24 hours shall elapse before ashes are collected,
unless the burn area has been thoroughly soaked with water and inspected
by qualified person(s) or the temperature of the burning tray/surface
has been measured and inspected by qualified person(s) to assure personnel
safety.”
- Under Section 20.5, “Disposal Area”:
- *Change: Under paragraph “a(1)” the requirement
from
- “Destruction by open burning or flashing shall not be performed
within 2395 feet (730 m), unless carried out in pits or with other aids
for limiting the range of fragments and debris if an accidental detonation
occurs.”
to
- “For destruction by open burning or flashing, the minimum separation
distance from unprotected personnel and from facilities not associated
with the operation shall be 2395 feet (730 m), unless carried out in
pits or with other aids for limiting the range of fragments and debris
if an accidental detonation occurs.”
- Under Section 22.1S, “Placarding and Fire Symbols”:
- *Add: Under paragraph “b” Sandia requirements
for Fire Symbol Hazards and Actions (Table II-7).
Chapter V
- Under Section 2.0S, “Supervisory Responsibility”:
- *Replace: “XPL 123 Series,” under paragraph “a(2),” with “XPL
400 Series.”
- *Add: The following new requirement as paragraph “c”:
- “Complete XPL 180, Explosive Safety for Managers, as appropriate.”
- Under Section 3.0S, “Training and Qualification Programs”:
- *Replace: “XPL 123 Series,” under paragraph “a(2),” with “XPL 400 Series.”
- Under Attachment 5-1, “Training Requirements”:
- Replace: ”(e.g., XPL 160-161, XPL 123A, etc.)” with “(e.g.,
XPL 160-161, XPL 400P, XPL 400A, etc.).”
Chapter VI
- Change: The
order of unit references throughout Chapter VI to the following:
- Standard English units (Metric units), (e.g., 15 psi (100kPa)).
- Under Section 3.2, “Establishing Quantity of Explosives and Distances”:
- *Add: A new section, paragraph 3.2.6, “Minimum
Quantity-Distance Requirements for Small Amounts of Energetic Material
Having 1.1 Hazard Classification,” consisting of paragraph (a) and
Table VI-3, “Guidelines for Minimum QD Requirements for Small Amounts
of Explosive Substances Having Hazard Division 1.1 Classification.”
Note: Due to the addition of the new table, the
previous Table VI-3, “Explosives Facilities: Protective Design Requirements
by Activity Type,” was changed to Table VI-4 (including all references),
in order to maintain a sequential ordering of the tables in Chapter VI.
- Under Section 4.2.1, “ Explosives Bay”:
- *Change: Under paragraph “c(3)” the requirement
not to expose personnel in other areas to certain conditions:
from
- “Missiles (hazardous fragments) generated in
acceptor-occupied areas. Hazardous fragments that can cause fatalities
and severe injuries are defined as those having greater than 58 ft-lb
impact energy. The threshold pressure for eardrum rupture is 34 kPa (5
psi); one-half of the threshold pressure for lung damage is 100 kPa (15
psi) (See Chapter I of TM 5-1300).”
to
- “Hazardous fragments or debris generated in acceptor-occupied
areas having an impact energy of 58 ft-lbs (79J) or greater. The
threshold pressure for eardrum rupture is 5 psi (34 kPa); one-half of
the threshold pressure for lung damage is 15 psi (100 kPa) (See Chapter
I of TM 5-1300).”
- *Change: Under paragraph “d” the requirement
from
- “Class I – Bays for Class I (high accident potential)
activities shall comply with the requirements for Class II bays, and
in addition provide protection to prevent serious personal injuries,
including personnel performing the activity, personnel in other occupied
areas, and transients. This protection can be achieved by controlling
blast and debris through suppression, containment, or establishment of
an exclusion area with positive access control. Serious injury prevention
is satisfied when personnel will not be exposed to:”
to
- “Class I – Bays for Class I (high accident potential)
activities shall comply with the requirements for Class II bays, and,
in addition, provide protection to prevent serious personal injuries
to personnel performing the activity and personnel in other occupied
areas. This protection can be achieved by controlling blast and debris
through suppression, containment, or establishing an exclusion area with
positive access control . Serious injury prevention is satisfied when
personnel will not be exposed to:”
- *Change: Under paragraph “d(3)” the requirement
from
- “Missiles (hazardous fragments) – hazardous fragments
that can cause serious injuries are defined as those having greater than
11 ft-lb impact energy.”
to
- “Hazardous fragment or debris having an impact energy greater
than 11 ft-lbs (15J).”
- *Add: A new requirement, Paragraph “d(5),” as
follows:
- Transients shall be protected as specified in DoD 6055.9-STD using
Accidental Ignition of Explosives criteria .
Chapter VII
- Under Section 1.2, “Types of Procedures”:
- *Delete: Under paragraph “a(1)” the statement, “Revisions
to these documents will invalidate the DoD procedures. If the documents
are not appropriate for the situation, then changes may be made, subject
to the [DOE] review and approval process.”
Chapter X
- Under Section 3.2S, “Lightning Protection Periodic Inspections and
Testing”:
- *Delete: Under paragraph “h” the requirement
(last sentence) that states: “Maintenance of the LEWS has continued
and status reports will be communicated at monthly SESC meetings and in
future SESC newsletters.”
Chapter XI
- *Replace: Throughout this chapter the term “Acquisition
and Retention (EAR)” with “Purchase Request (PR).”
- Under Section 1.0, “General”:
- *Change: Paragraph “a”
from
- “This chapter summarizes the cradle-to-grave philosophy, roles
and responsibilities, requirements, and guidelines for acquisition, receiving,
storing, inventorying, modifying, transporting, managing, and final disposition
of all explosive munitions, articles, and substances owned or controlled
by Sandia National Laboratories using the Explosives Inventory and Information
System (EIS), the only approved explosive inventory system at SNL. Refer
to the EIS Guides for step-by-step instructions for using the system.”
to
- “This chapter summarizes the cradle-to-grave philosophy, roles
and responsibilities, requirements, and guidelines for acquisition, receiving,
storing, inventorying, modifying, transporting, managing, and final disposition
of all explosive material/items, munitions, articles, and substances
owned or controlled by Sandia National Laboratories using the Explosives
Inventory and Information System (EIS), the only approved explosive inventory
system at SNL. Refer to the EIS Guides for step-by-step instructions
for using the system.”
- Under Section 2.1, “Organization/EIS Manager”:
- *Replace: XPL-123C, “Manager Training,” under
paragraph “a(1),” with XPL-400A, “Alternate Explosive
Inventory & Information System (EIS) Oracle Users.”
- Under Section 2.2, “EIS Owners”:
- *Replace: XPL-123B, “Owner
Training,” under paragraph “a(2)” with XPL-400P, Primary
Explosive Inventory & Information System (EIS) Oracle Users.
- Under Section 2.3, “EIS Custodian (POCs)”:
- *Replace: XPL-123A, “POC Training,” under
paragraph “a(1)” with XPL-400P, Primary Explosive Inventory & Information
System (EIS) Oracle Users.
- *Change: Paragraph “a(7)”
from
- “SNL/CA maintains a process whereby Safety Engineering is the
Corporate recognized Principle Point of Contact (PPOC) for explosive
EIS operations in SNL/CA.”
to
- “SNL/CA maintains a process whereby Safety Engineering is the
Corporate recognized primary Point of Contact ( POC) for explosive EIS
operations in SNL/CA.”
- Under Section 3.0, “Acquisitioning”:
- *Change: Paragraph “a”
from
- “For the purpose of this Manual, acquisitioning is defined as
the obtaining of explosive material through any means, including purchasing,
internal development, and transfer (e.g., buyers).”
to
- “For the purpose of this Manual, acquisitioning is defined as
the obtaining of explosive material through any means, including purchasing
(buy items), zero dollar purchasing (no cost buy items), internal development
(make items), and receiving.”
- Under Section 3.1, "Acquisitioning System”:
- *Change: In Paragraph “a”, "An EAR" to "A Purchase Request (PR)."
- Under Section 3.2, “Submitting Acquisitions”:
- *Change: Paragraph “b”
from
- “EIS Owner/POC shall enter all mandatory information fields
or complete all mandatory forms (i.e., EAR, New Materials Form, etc.)
in EIS based on technical data and/or MSDS.”
to
- “EIS Owner/POC shall enter all mandatory information fields
or complete all mandatory forms (i.e., PR, Item Request Form, etc.) in
EIS based on technical data and/or MSDS.”
- Under Section 4.0, “Inventories”:
- *Add: To paragraph “a(1)” figure references
for the following new flow diagrams, followed by the figures:
- Figure XI-1. Flow Diagram for Annual Inventory of Explosives.
- Figure XI-2. Flow Diagram for Off-Site Inventory of Explosives.
- *Add: To paragraph “a(2)” a figure reference
for the following new flow diagram, followed by the figure:
- Figure XI-3. Flow Diagram for Change of Ownership Inventory.
- Under Section 4.4, “Explosives Stock Level Management”:
- Change: In paragraph “c” the figure reference from “Figure
XI-1” to “Figure XI-4,” and also make
this change in the figure title.
- Move: Figure XI-4 from the
end of Chapter XI to follow its references in Section 4.4.
- Under Section 6.0, “Resource Recovery and Disposition Account (RRDA)”:
- Change: In paragraph “a” the figure reference
number for the “Corporate Flow Down for Managing Explosive Inventory” flow
diagram from “Figure XI-1” to “Figure
XI-4.”
- *Replace: Figure XI-4, “Corporate
Flow Down for Managing Explosive Inventory,” with an updated
version.
- *Change: Paragraph “d”
from
- “Materials shall remain in RRDA until a new Owner is found or
the SNL Authorized Military Official directs the owner to declare the
items waste.”
to
- “Materials should remain in RRDA until a new Owner is found
or the SNL Authorized Military Official directs the owner to declare
the items waste.”
December 21, 2006
Note: (*) asterisk denotes substantive change.
Chapter II (Part 2)
- Under Section 13.6.1, “Checkout of Dynamic Engineering Test Equipment
for Explosive Assemblies”:
- *Change: Under paragraph “d” the requirement from, “If
a part failure occurs in either of the checkout tests in sections 13.6.c(1)
or (2), tests involving explosives or radioactive material shall be run
until additional checkout tests have demonstrated that the cause of failure
has been eliminated.” to “If a part failure
occurs in either of the checkout tests in sections 13.6.c(1) or (2), tests
involving explosives or radioactive material shall not be run until additional
checkout tests have demonstrated that the cause of failure has been eliminated.”
Chapter II (Part 3)
- Under Section 17.4, “Storage Compatibility”:
- Change: Under paragraph “c” the statement from “The
nine groups are defined in the following sections” to “The
groups are defined in the following sections.”
- Change: Under table II-5, “Storage Compatibility
Mixing Chart,” note 2, section reference from 17.4b to 17.4d.
- *Add: Section 19.1S, “General” and the
following requirements and guidance.
- “Only one distinct type of explosive waste shall be collected
in any single storage/transportation container. For example, only explosive
articles, such as detonators, of the same make and model shall be placed
in the same container. For waste explosive substances, HNS shall be collected
separately from any other waste explosive substance, unless they were
mixed together before they became waste. Non-hazardous waste materials,
such as wipe or swabs, contaminated with HNS may be placed in the same
container as waste HNS.
- All substances that are identified in EIS as requiring to be wetted
shall be wetted with an appropriate liquid in order to be stored, moved,
and/or disposed.”
Chapter III
- Under Section 2.0, “Personnel Limits”:
- Change: Under paragraph “a1” the guidance
statement from, “Only jobs not necessary to the
performance of a hazardous explosives operation should not be performed
in the same location as the hazardous operation.” to “Only
jobs necessary to the performance of a hazardous explosives operation should
be performed in the same location as the hazardous operation.”
Chapter VII
- Under Section 2.6S, “Audits”:
- Clarify: the requirement, “Managers must conduct
annual self audits (assessments) and inventories to ensure that all aspects
of explosive operations and storage comply with this Manual.”
- Add: The guidance statement, “Managers should
use the Explosives Safety Manual Compliance Checklist to conduct the annual
self audits.”
- Under Section 2.7S, “Reviews”:
- *Change: The requirement from, “Explosive
Safety Engineering will review and approve all operating procedures prior
to initial use and as a minimum, annually.” to “ES&H
SOPs and changes to ES&H SOPs require management and Explosive Safety
Engineering approval before starting explosive operations. Active procedures
require an annual review; however, if there are no significant changes
or safety concerns, managers shall do the annual review of the SOP's and
document that no changes have been implemented. This documentation shall
be attached to the original copy of the SOP. After the initial approval,
Explosive Safety must review the documents at least every third year, unless
there are significant changes or safety concerns.”
Chapter X
- *Add: Section 3.2S, “Lightning Protection Periodic
Inspections and Testing” and all requirements and guidance.
Chapter XI
August 8, 2006
Note: (*) asterisk denotes substantive change.
- Change: SME from Charlie Eberle to Roger Smith on parent document and all associated documents.
- Add: Tina Stetson and Ronald O’Hara as Contributors on parent document and all associated documents.
- Add: A review date to the header to indicate that an ES&H Manual Self Assessment (SA) checklist was completed on this supplement.
- *Add: Chapter X, “Electrical Storms and Lightning Protection.”
- *Delete: Appendix A, “Committees with Responsibilities Involving Explosives.”
- *Delete: Appendix B, “Conductive Wrist Straps.”
- *Delete: Appendix C, “Explosive Waste/Explosives Forms and Labels.”
- *Delete: Appendix D, “Compliance Checklist.”
- *Delete: Appendix E, “Fire Division Symbols, Chemical Hazard Symbols, and Exterior and Interior Signs.”
- *Delete: Appendix F, “Training and Qualification Requirements for Explosives Work.”
- *Delete: Appendix G, “Storage Review Matrices.”
- *Change: Reference from “DOE M 440.1-1” to “this Manual” throughout parent document and all its attachments.
Chapter I:
Note: Over 75% of this chapter is either new or has changed and should be read in its entirety.
Chapter II (Part 1):
- Change: Section 1.1S heading from “General
Requirements” to “General and Specific
Requirements.”
- *Delete: Section 1.2s, “General Requirements” and
all associated requirements.
- *Add: Section 1.7S, “Process Hazard Analysis” and
all associated requirements.
- *Delete: Section 3.3s, “Hot Work Permits” and
all associated requirements.
- *Change: Section 6.0 heading from “Electrical
Storms and Lightning Protection” to “Protection
of Electroexplosive Devices (EED) From Electromagnetic Radiation.”
- *Delete: Section 6.1, “Assessment” and
all associated requirements.
- *Delete: Section 6.2, “Evacuation” and
all associated requirements.
- *Delete: Section 6.3, “Shutdown of Operations” and
all associated requirements.
- *Delete: Section 6.4, “Lightning Protection” and
all associated requirements.
- *Delete: Section 6.4s, “Lightning Protection” and
all associated requirements.
- *Delete: Section 6.5s, “Grounding/Lightning Protection System” and
all associated requirements.
- *Delete: Section 7.5s, “Wristband Specifications” and
all associated requirements.
- Change: Section 7.6S heading from “Conductive Floor, Work Surface, and Wristband Testing” to “Conductive
Floor Tests.”
- Change: Section 8.6 heading from “Electrical Process Equipment and Instrumentation” to “Electrical
Equipment and Instrumentation”
- Under Section 1.1S, “General and Specific Requirements”:
- Change: Under paragraph “a (4),"
the statement from, “When wrist straps
are required, use a custom made wrist strap (no resistor)
as shown in Appendix B or a wrist strap that meets the criteria
stated in Chapter 11, Section 7.4 (Note: Recommend wearing
wrist straps when their wear does not hinder the safety of
the operation.) to “When
wrist straps are required, refer to section 7.4S of this
chapter.”
- *Add: Under paragraph “a (11),”the statement, “Follow an approved ES&H SOP for onsite shipments. Onsite includes Kirtland Air Force Base, DOE-controlled property, or property controlled by another federal agency where SNL is operating. See MN471001, ES&H Manual, Chapter 12, “Packaging and Transportation of Hazardous Material.””
- *Add: under paragraph “c”, the statement, “Specific
requirements apply to any site where explosives will be used,
including the following:
- Work on, test, or formulate explosives only in approved
locations.
- Obtain approval from the line organization and Safety
Engineering and be consistent with criteria specified
in this document.”
- Under Section 1.7, “Process Hazard Analysis”:
- *Add: Under paragraph “a”, the requirement, “If
required, a shield or other protective measure shall be employed.”
- Under Section 2.0, “Work Environment”:
- Add: Under 2.1, paragraph “g”, the statement, “For
Sandia-specific Site Plans, refer to Chapter VI.”
- Change: Under Section 2.2.7, paragraph “(4) c”,
the statement from, “Revolving blast
doors need to collapse into book-fold position” to “Revolving
blast doors need to be designed to collapse into book-fold
position.”
- *Change: Under Section 2.2.8, paragraph “c”,
the requirement from, “If necessary the end of the slide must have a horizontal run…” to “If necessary the end of the slide shall have a horizontal run….”
- Under Section 3.2, “Maintenance and Repair”:
- Change: Under paragraph “e”, “The DOE Hoisting and Rigging Handbook” to “The
DOE Hoisting and Rigging Standard.”
- *Change: Under Section 3.2S, paragraph “a”,
the statement from, “Organizations
must designate a representative who coordinates with Safety
Engineering. The facility manager is responsible for work
orders, required siting paper work, building design requirements,
and lightning protection systems on explosives facilities.” to “Organizations
must designate a representative, normally customer support,
to coordinate with Explosive Safety Engineering for work
orders, required siting paper work, building design requirements,
and lightning protection systems on explosives facilities.”
- Under Section 4.0, “Remote Operations”:
- Change: Heading 4.1 from ‘Personnel
Protection Criteria’ to “Personnel
Protection.”
- Under Section 6.0, “Protection of Electroexplosive Devices (EED) From Electromagnetic Radiation”:
- *Add: The following:
- EEDs are vulnerable to initiation from a variety of
sources. One potential hazard associated with
EEDs is the accidental initiation by stray electromagnetic
energy. This hazard exists when an electromagnetic field of
sufficient intensity is generated to induce or otherwise couple
currents and/or voltages of magnitudes large enough to initiate
electroexplosive devices or other sensitive explosive
components of weapon systems, or other explosive devices. This
unintended actuation could have safety (premature firing) or
reliability (duding) consequences.
- A large number of these devices are initiated by low
levels of electrical energy and are susceptible
to unintentional initiation by many forms of direct or induced
stray electrical energy, such as from lightning discharges,
static electricity, or tribo-electric (friction generated)
effects, and radio frequency (RF) energy. Hazards from lightning
discharges are covered in Chapter X. Lightning protection systems
and requirements normally preclude the inadvertent
initiation of EEDs by direct lightning strikes. Precautions
for static electricity discharges are addressed in section
7 of this chapter. Stray energy, such as transients and other
forms of induced energy, can be imposed on circuits affecting
EEDs from other subsystems by various methods.
Examples are inductive or capacitive coupling; sneak ground
circuits; defective components or wiring; errors in design,
modification, or maintenance.
- The degree to which EEDs are susceptible to unintentional
initiation by exposure to the radiated fields
of RF emitters depends on many variables. These variables include
the ability of the leads, circuit, or installation to capture
RF energy; the type and characteristics of RF
energy; and methods of coupling which can introduce this energy
into the EED.
- Emitter operating frequencies, power levels, modulation,
and illumination angles are some of the factors
that affect the vulnerability of EEDs to RF energy.
- As a precautionary measure, EEDs should normally be
left inside their containers until ready for
use. Shorting clips or other safety devices should not be removed
until the EED is actually ready for use.
- For precautionary separation distances, see Chapter
II, section 13, Tables II-1, II-2, and II-3.
- Under Section 7.0, “Static Electricity”:
- Delete: Under Section 7.1S, paragraph “b (1)”,
reference to Appendix A.
- *Delete: Under Section 7.1S, the note, “These TWDs need to be written and approved in accordance with MN471001, ES&H Manual, Chapter 21, “Technical
Work Documents (TWDs).”
- Delete: Under Section 7.1S, the statement,“Understand
the items and their packaging. In at least two known instances,
electroexplosive devices that were shipped to SNL arrived in packaging
that set up the conditions for static initiation.”
- *Change: Under Section 7.1S, paragraph “b (6)” the
statement from, “Do not store flammables,
such as paint and solvents, in ground plane work areas” to “Small
stocks of flammable materials, such as paints and solvents required
to support explosives operations, may be stored in an explosives
storage area as long as maximum separation between stored flammable
materials and explosives is maintained. Bulk flammable storage
will be located at least 50 feet from explosives locations.”
- Change: Under Section 7.2, the statement from, “Permanent
equipment in contact with conductive floors or table tops is not
considered to be adequately grounded by virtue of contact only” to “Pressure
contact alone is not adequate grounding for permanent equipment
in contact with conductive floors or table tops.”
- *Change: Under Section 7.2, the requirement from, “all
grounds must be interconnected” to “all
grounds shall be interconnected.”
- Delete: Under Section 7.4S, paragraph “a” the statement, “Either
resistive or non resistive wristbands may be used. Wristbands not
containing a resistor should be constructed as shown in Appendix
B.”
- *Change: Under Section 7.4S, paragraph “b”,
the requirement from, “Conductive floors
will not be used for explosive operations” to “Conductive
floors shall not be used for explosive operations.”
- *Change: Under Section 7.4S, paragraph “c (1)”,
the requirement from, “Wristbands without
resistors installed should be visually inspected prior to each
use and conductivity verified at least once per year. Verification
shall be recorded in accordance with MN471018, Conduct of Operations
Manual: Explosives Operations.” to “Wristbands
should be visually inspected prior to each use and conductivity
verified to be less than 1,200,000 ohms at least once per year.
Verification shall be recorded.”
- *Delete: Under Section 7.6S, paragraph “c (1)”, the requirement, “Wristbands
with resistors installed shall be checked prior to use to ensure
functionality. A record of this check shall be maintained in accordance
with MN471018, Conduct of Operations Manual: Explosives Operations.”
- Under Section 8.0, “Electrical Equipment and Wiring”:
- Add: Under Section 8.2, paragraph “a”, the statement, “Electric
supply lines that can be interrupted without loss of power, i.e.,
power is rerouted through existing lines and/or networks, can be
separated from explosives sites in accordance with section 8.2a(1)(c)
below.”
- Add: Under Section 8.2, paragraph “a (6)”, the statement, “Uninterrupted
Power Supply (UPS) should be provided if electrical power is critical
to an explosives operation during a power shut down or interruption.”
Chapter II (Part 2)
- Under Section 9.0, “Vacuum Equipment”:
- *Change: Under Section 9.3, paragraph “a”:
the requirement from, “Vacuum lines shall
not be disassembled unless they are flanged or connected by elastomeric
tubing. Remote means shall be used to disassemble threaded connections
that are potentially contaminated with explosives.” to “All
vacuum lines that are potentially contaminated with explosives shall
be disassembled according to approved operating procedures. Disassembly
should be accomplished at flanged connections or elastomeric tubing
whenever practical. No attempt should be made to disassemble a vacuum
line at a threaded connection.”
- Under Section 11.0, “Drains and Sumps”:
- Add: Under Section 11.1, paragraph “a”, “Clarifiers, weirs” to
first sentence.
- Under Section 12.4, “Machining”:
- Delete: Under Section 12.4.3, paragraph “a (1)”, the statement, “For
the more complex machining operations, a mock explosive with similar
physical properties should be used for testing equipment function.”
- Add: Under Section 12.4.3, paragraph “a (2)”, the statement, “A
mock explosive should be used to test the equipment function of any
operation using new tooling or new part programs.”
- Add: Under Section 12.4.3, paragraph “a (3)”, the statement, “or other suitable nondestructive test,” to
the first sentence.
- Add: Under Section 12.4.5, paragraph “a (4)”, the statement, “to remove drill fines,” to
the end of the sentence.
- *Change: Under Section 12.4.5, paragraph “a (4)”,
the requirement from, “coring will be accomplished
in increments,” to “coring shall be
accomplished in increments.”
- Under Section 12.5, “Dry Screening”:
- *Change: Under paragraph “a (2)” the
statement from, “Screening small samples may
be performed as a contact operation if approved by facility management.” to “Screening
small samples may be performed as a contact operation if approved
by written procedures.”
- Under Section 13.0, “Testing”:
- *Change: Under Section 13.2.2S, paragraph “a” the
statement from, “The two categories of explosive
test sites at SNL are those that are limited in charge weight to
1 kg of UNO Class 1.1 or less and those with the capability to detonate
charges greater than 1 kg of UNO Class 1.1.” to “Detonations
at explosive test sites at SNL are limited by approved site plans
and building construction.”
- *Delete: Under Section 13.2.2S, the following
statement, “Sites that are restricted to detonation of 1 kg
or less are the following:
- *Change: In Table II-3, the Minimum Safe Distances (Feet) for MF, HF, VHF(1), VHF(2) and UHF.
- *Delete: Under Section 13.3.6, the note, “Nuclear
Explosives Operations, covered by Nuclear Explosives Safety rules,
are exempted from this requirement.”
- Add: Under Section 13.5, paragraph “d (3)”, the statement, “unless the hazardous effects of an accidental detonation of the explosive target is contained or effectively shielded from personnel” to
the end of the sentence.
- Delete: Under Section 13.6.2, paragraph “a” the statement, “depleted
uranium and natural thorium are not considered hazardous radioactive
materials for this purpose.”
- Add: Under Section 13.6.2, paragraph “a”, Note 1 “Depleted
uranium and natural thorium are not considered hazardous radioactive
materials for this purpose.”
- *Add: Under Section 13.6.2, paragraph “a”, Note 2 “Nuclear
Explosive Operations, covered by DOE 452.2 Series Orders, current
version, are exempted from this requirement.”
- *Add: Under Section 13.6.3, paragraph “b”,
the following statements:
- The specimen will not be subjected to excessive friction,
impact, or spark stimuli during normal operations or during a
credible accident scenario.
- The explosive involved has satisfied appropriate scaleup sensitivity
and stability criteria (see Chapter VIII) and has sufficient
handling history to reveal any special characteristics affecting
its safe use.
- Change: Under Section 13.8.2S, paragraph “a”,
the warning statement from, “Do not use uncertified
instruments or instruments with a broken seal with explosive circuits
because they may initiate the explosive system” to “Equipment
with a broken or damaged seal are considered uncertified instruments
and shall not be used in explosive testing.”
- Change: Under Section 13.8.2S, paragraph “d”,
the statement from, “After certification,
tag all instruments with the calibration date and seal them with
a unique seal stating the maximum current output, the using organization,
and a warning of any restrictions on their use.” to “After
certification, tag all instruments with the calibration label and
seal them with a unique seal stating the maximum current output and
date.”
- Change: Under Section 13.8.2S, the reference
from Primary Calibration Laboratory (2544) to Primary Standards Laboratory
(25442) throughout the section.
- Replace: Under Section 13.8.5S, “Bendix
T 448 (For Training Only)” with “AMPTEC
Research 640SL (SE 3332) Igniter Circuit Tester”
Chapter II (Part 3)
Note: Over 75% of this chapter is either new or has changed and should be read in its entirety.
Chapter III
- Change: Heading for Section 3.1S from “Fire Division Symbols, Chemical Hazard Symbols, and Exterior/Interior Signs,” to “Posting and Recording.”
- *Replace: Under Section 3.1S, all previous requirements with, “Exterior signs shall include maximum explosives weight limits expressed in grams, maximum occupancy limit, organization, and emergency phone numbers. Interior signs may delete organization and emergency phone numbers. For details on placarding and fire symbols, refer to Chapter II, part 3, paragraphs 22.1 and 22.1S.”
- Add: Under Section 3.3, the statement, “The movement of transients in the vicinity of an explosives operating area should be controlled when their presence creates a congestion problem or other safety concern.”
Chapter IV
- Under Section 1.1S, “Clothing”:
- Delete: Reference to AFM 92 201, Chapter 6, Paragraph 6-12 at end of paragraph.
- Under Section 1.3, “Respirators”:
- *Change: The requirement from, “The employee must have current approval to wear respiratory protection …” to “The employee shall have current approval to wear respiratory protection…”
- Under Section 1.4, “Eye Protection”:
- *Change: The requirement from, “Suitable eye protection devices must be worn by all personnel…” to “Personnel working in or visiting eye hazard areas shall wear suitable eye protection devices.”
Chapter V
- *Delete: Section 1.0s, “General Qualifications and Training.”
- *Delete: Section 1.1s, “Implementation Date.”
- *Add: Attachment F-1, “Training Requirements” and all associated requirements.
- *Add: Attachment F-2, “Qualification Card” and all associated requirements.
- *Add: Attachment F-3, “Job Certification Record” and all associated requirements.
- Under Section 2.0S, “Supervisory Responsibility”:
- *Change: The requirement from, “Supervisors will determine the qualifications of their personnel to work with explosives. The ES&H Training Coordinator and the immediate supervisor will maintain training records,” to “Supervisors (i.e. Managers, Leads, etc.) shall be responsible for:
- Ensuring personnel satisfactorily complete XPL 160-161, Basic
Explosive Safety.
- Ensuring personnel satisfactorily complete XPL 123 Series, as
required.
- Ensuring personnel satisfactorily complete XPL 160R, Basic Explosive
Safety Annual Refresher (as applicable).
- Determining appropriate job-specific OJT explosive training.
- Providing job-specific OJT explosive training to be completed
by the individual.
- Documenting completion of job-specific explosive training. Examples
of documentation can be found in Attachments 5-1, 5-2, and 5-3.
While these attachments are recommended, they are not mandatory.
However, these attachments provide the required information needed
for documentation (i.e. required signatures, etc.).
- Ensuring personnel read all applicable TWDs, SOPs, OPs, etc.
- Providing additional training as necessary (i.e. specialized
training, equipment-specific, etc.).
b. Individuals responsible for developing and conducting job-specific
explosive training shall have appropriate education, training,
and skills to carry out this responsibility. Managers shall verify
that individuals responsible for developing and conducting job-specific
explosives training have the appropriate education, training, and
skills to discharge this responsibility. See CPR400.1.1/MN471001,
ES&H Manual, Chapter 11, "ES&H Training" for
instructor qualification requirements.
- Under Section 3.0, “Training and Qualification Programs”:
- *Change: Under paragraph “b” the requirement from, “Each organization shall have a training and qualification program” to “Each organization shall have a training and qualification program and shall establish qualification requirements. Paragraph 3.0b, below, is an example.”
- Change: Under paragraph “b (1)(b) the statement from, “The worker receives refresher training and is again determined to be qualified by his supervisor” to “The worker has completed refresher training and is again found to be qualified by his or her supervisor.”
- Change: Under paragraph “b (3) the statement from, “When an operating procedure is modified substantially” to “When an operating procedure is modified.”
- Under Section 3.0S, “Training and Qualification Programs”:
- *Change: The statement from, “See Appendix F” to “Before employees are authorized to participate in explosive operations at Sandia, they must be properly trained and understand the hazards and safe practices associated with this work. As a minimum, they must complete:
- XPL 160-161, Basic Explosive Safety
- XPL 123 Series, as required
- XPL 160R, Basic Explosive Safety Annual Refresher (as applicable)
- Complete job-specific OJT explosive training. Documentation of job-specific explosive training is required. Examples of documentation can be found in Attachments 5-1, 5-2, and 5-3. While these attachments are recommended, they are not mandatory. However, these attachments provide the required information needed for documentation (i.e. required signatures, etc.).
- Read all applicable TWDs, SOPs, OPs, etc.”
Chapter VI
- *Add: Section 1.0S, “General” and all associated requirements.
- *Add: Section 1.1, “For New Explosives Facilities and Operations and Explosives Facilities Undergoing Major Modifications” and all associated requirements.
- *Add:: Section 1.2, “For Existing Explosives Facilities and Operations” and all associated requirements.
- *Add: Section 6.1 “Site and General Construction Plans for Ammunition and Explosives Facilities” and all associated requirements.
- *Delete: Section 7.0S, “Structural Design Criteria and Proof Testing” and all associated requirements.
- Under Section 1.0, “General”:
- *Add: The requirement, “The Facility Management shall ensure that ammunition and explosives safety site plans are submitted, as specified in sections 1.1 and 1.2 to DOE for review and approval. DOE review and approval will be conducted by the Authority Having Jurisdiction for explosives safety within the Operations/Site Office.”
- Under Section 2.1, “Specific Applications”:
- Change: The statement from, “Designing and siting new explosives facilities and operations and siting other facilities and operations in the explosives area” to “Design and site new facilities and operations.”
- Under Section 3.1, “Hazard Classes and Class Division”:
- Add: in Table VI-1, “Divisions of Class 1,” Hazard Class 1.4, “no significant blast or fragment.”
- Under Section 4.2.1, “Explosives Bays”
- Change: Under paragraph “d (2)” the statement from, ”Structural collapse of the building from overpressure or debris impact--structural collapse is the failure of a structural component as a direct result of loss of structural integrity of the facility being subjected to various loadings (judged in accordance with the ability of the structure to remain intact so that explosion propagation and serious injury to personnel will not occur.) to “Structural collapse of a facility or building from overpressure or debris impact. Structural collapse is a structural component’s failure as a direct result of loss of structural integrity. This collapse must not result in explosion propagation, fatalities, or severe personal injuries.”
- Delete: Under paragraph “d (4)” the reference to “Paragraph D” to DoD 6055.9-STD, Chapter 4.
- Under Section 4.2.2, “Bays for Joint Explosives-Plutonium Activities”
- Change: Under paragraph “a (3)” the reference from “DOE O 420.1” to “current version of DOE O 420.1A.”
- Under Section 5.2, “Fire Protection Criteria”
- Change: Under paragraph “a (2)” the following references:
DOE O 420.1, “Facility Safety” to "the current version of DOE O 420.1A, “Facility Safety.””
DOE O 430.1, “Life Cycle Asset Management” to DOE O 430.1B, “Real Property Asset Management”
DOE O 440.1, “Worker Protection Management for DOE Federal and Contractor Employees” to DOE O 440.1A, “Worker Protection Management for DOE Federal and Contractor Employees”
- Under Section 6.0 “Explosives Facility Siting and Design Criteria References”
- Change: Under paragraph “b” the reference from “27 CFR 55.203 and 55.207 through 55.211” to “27 CFR 55.206, “Bureau of Alcohol, Tobacco and Firearms.”
- Move: The paragraph beginning, “DoD 6055.9-STD requires that the minimum…” and all information that follows to Section 6.1, “Site and General Construction Plans for Ammunition and Explosives Facilities.”
- Change: Under section 6.1, paragraph “d” the following references:
DOE O 420.1, “Facility Safety 10-13-95” to ‘DOE O 420.1A, “Facility Safety (current version)”
DOE O 430.1, “Life Cycle Asset Management 8-24-95” to DOE O 430.1B, “Real Property Asset Management (current version)”
- *Add:: Table VI-3. “Explosives Facilities: Protective Design Requirements by Activity Type.”
Chapter VII
- *Add: Section 2.7S, “Reviews.”
- *Add: Section 3.0, “Reference Documents.”
- Under Section 1.2, “Types of Procedures”:
- Move: The statement: “Experimental and special procedures are documents prepared for performance of a task on a limited basis. For the purpose of this Manual, special procedures are those written to correct a problem encountered in an explosives operation.” from paragraph a (1) to paragraph a (2).
- Add: The statement: “Nonstandard procedures, which include experimental and special procedures” as opening sentence to paragraph a (2).
- Under Section 2.1, “Before Operation”:
- *Change: Under paragraph “b” the requirement from, “A thorough review shall be conducted to determine whether the operation will require a safety analysis report according to the current version of DOE Order 5481.1B, Safety Analysis and Review System, which will establish if the operation is safe to field. For UXO cleanups, a Safety Analysis Report (SAR) is not required. In case of non-standard cleanups, such as mass burial or radiation contamination, a Safety Assessment (SA) is required, along with SOPs/special procedures which include the additional precautions to be taken” to “A thorough review shall be conducted in accordance with Chapter II, section 1.7, which will establish if the operation is safe to field. A Safety Analysis Report (SAR) is not required for UXO cleanups. For nonstandard cleanups, such as mass burial or radiation contamination, a Safety Assessment (SA) is required, along with SOPs/special procedures that include the additional precautions to be taken from paragraph a to paragraph b.”
- Under Section 2.6S, “Audits”:
- *Change: Under paragraph “a” the requirement from, “Managers must conduct annual self audits and inventories to ensure that explosives storage records are correct and that all other aspects of explosives storage comply with DOE and DoD requirements. (Compliance Checklist is Appendix D [Word file/Acrobat file].)” to “Managers must conduct annual self audits (assessments) and inventories to ensure that all aspects of explosive operations storage comply with this Manual.”
- Add: Under paragraph “b” the word “assessments” in parenthesis after self audit.
- Change: Section 2.8 heading from, “Content of SOPs” to “Content of Standard Operating Procedures.”
- Delete: Under Section 2.8, the note, “These technical work documents (TWDs) need to be written and approved in accordance with MN471001, ES&H Manual, Chapter 21, "Technical Work Documents (TWDs)."
- Under Section 2.9, “Content of Special or Experimental Procedures”:
- *Change: Under paragraph “a (1)” the requirement from, “Field operations that, due to their remoteness, will have to factor in procedures to ensure that both fire and medical emergency services will be responsive within a reasonable time or be staged at the event site.” to “Field operations remote to normally occupied areas shall include procedures to ensure prompt response of both fire and medical emergency services or those services shall be staged at the event site.”
- Delete: Under Section 2.8, the note, “These technical work documents (TWDs) need to be written and approved in accordance with MN471001, ES&H Manual, Chapter 21, "Technical Work Documents (TWDs)."
Chapter VIII
- Under Section 1.1S, “Explosives Development Committee.”
- Add: Under paragraph “b”, a Hazards/Risk Analysis.
- Under Section 2.0, “Development Procedures”:
- Move: Sections 2.2, “Synthesis Phase” and Section 2.3, “Compatibility Testing” below Section 2.1, “General.”
- Add: In Table VIII-1, Under Phase II, “Data Desired,” footnote for “e.”
- Change: In Table VIII-1, Under Phase II, “Additional Recommendations,” footnote from “e” to “f.”
- Change: Footnote “d” in Table VIII-1 from, “Before proceeding to Phase III if” to “Before proceeding to Phase II if the composition of a formulation is modified so that the composition is no longer within the limits specified by the EDC.”
- Change: Footnote “e” in Table VIII-1 from, “Materials investigated in this phase should be produced by techniques similar to those that will be used to produce larger batches in a subsequent phase” to “Before proceeding to Phase III if:
- The formulation to be scaled up to Phase III differs from that tested in Phase I or
- The explosive or formulation prepared for Phase II development is produced by techniques different from those used in Phase I.”
- Add: In Table VIII-1, footnote “f.”
Chapter IX
- Under Section 1.0, “Insensitive High Explosives (IHE)”:
- Change: Under paragraph “a”,
DOE Headquarter Office of Field Support (EH 53) to the DOE Office
of Facility Safety.
- Move: Paragraphs “b” through “e” below
Table IX-2.
- Add: Under paragraph “e”, the statement, “In
deliberating the approval request, the DOE Explosives Safety
Committee will consider any data available over and above that
required by Table IX-1.”
- Under Section 2.0, “IHE Subassemblies”:
- Add: Under table “IX-4”, the
following: B83.
- Move: Under table “IX-4,” the
following: W84 and W87.
- *Add: Under table “IX-5”, the
following rows:
- IHE articles at less than magazine distance from Division
1.1.
- IHE articles at less than magazine distance from Division
1.2.
- *Add: Under table “IX-5”, the
following notes:
- Note 1 IHE can be stored with mock HE without regard to the quantity of mock high explosives unless the mock explosive is a flammable solid (hazard division 4.1).
- Note 2 Division 1.3 or 1.6, whichever
is most restrictive.
- Under Section 4.0, “Reference Documents”:
- Add: The following references:
- Recommendations on the Transport of Hazardous Goods-Tests
and Criteria, Second Edition, ST/SG/AC.10/11/Rev.1, LABELMASTER,
Chicago, IL, 60646 USA.
- Mason & Hanger-Silas Mason Publication (MHSMP-86-16),
IHE Subassembly Test Results for the B-83, B-61, 3/4/6/7/8,
W80, W81, and W85, June 1996, Robert S. Slape, National
Technical Information Service, U.S. Department of Commerce,
5285 Port Royal Road, Springfield, VA 22161.
Chapter X
Note: Over 75% of this chapter is either new or has changed and should be read in its entirety.
References
- *Add: “Requirements Source Documents” and
the following references:
- DOE M 440.1-1A, DOE Explosives Safety Manual, January 9, 2006
- DOE O 440.1A, Worker Protection Management for DOE Federal
and Contractor Employees, March 27, 1998
- DOE O 420.1B, Facility Safety, December 22, 2005 (current version of DOE 0420.1A)
- DOE O 430.1B, Real Property Asset Management, September 24,
2003
- DOE O 452.1C, Nuclear Explosive and Weapon Surety Program,
September 20, 2005
- DOE O 452.2B, Safety of Nuclear Explosive Operations, August
07, 2001
- DOE O 460.1B, Packaging and Transportation Safety, April 04,
2003
- DOE-STD-3015-2001, Nuclear Explosive Safety Study Process,
February 2001
- DoD 6055.9-STD, DoD Ammunition and Explosives Safety Standards,
October 2004
- Add: “Implementing Documents” and
the following references:
- 49 CFR 178 and Subchapter C, Hazardous Materials Regulations
and Parts 390-397
- 29 CFR 1910, Occupational Safety and Health Standards, March
19, 1998
- 10 CFR 851, Worker Safety and Health Program, February 9,
2006
- DOE O 413.3 Chg. 1, Program & Project Management for the
Acquisition of Capital Assets, October 13, 2000
- DOE-STD-1090, DOE Hoisting and Rigging Standard (current
version)
- DOE/TIC-11268, A Manual for the Prediction of Blast and Fragment
Loading of Structures
- Electrical Manufacturers Association (NEMA), Enclosures for
Electrical Equipment (1000 Volts Maximum), NEMA Publication No.
250-1979
- National Fire Protection Association (NFPA) 45, Fire Protection
for Laboratories Using Chemicals
- NFPA 70B, Recommended Practice for Electrical Equipment Maintenance,
1990 Edition
- NFPA 70, ANSI C1, National Electrical Code
- NFPA 101, Life Safety Code
- NFPA 496, Purged and Pressurized Enclosures for Electrical
Equipment
- NFPA 505, Powered Industrial Trucks
- NFPA 704, Identification of the Fire Hazards of Materials
- NFPA 780, Lightning Protection Code
-
DOE/AL 5481.1B, Safety Analysis and Review System (supplements DOE Order 5481.1B)
-
DOE-DNA, TP 4-24, Production Nomenclature List of MC, H, T, CF, CT, DE and US Items With Applications, July 8, 1992
-
DOE/TIC-11268, A Manual for the Prediction of Blast and Fragment Loading of Structures
-
DOE Order 5481.1B, Safety Analysis and Review System.
- KAFB Instruction 91-203, Department of the Air Force, Kirtland Air Force Base, New Mexico, Controlled Firing Area Coordinating Committee, January 26, 1996
Note : Applies only to SNL/NM.
- KAFB Instruction 91-201, Department of the Air Force, Kirtland Air Force Base, New Mexico, Movement of Explosives, February 10, 1995
Note : Applies only to SNL/NM.
- SNL, GN470098, Developing ES&H Procedures
- SNL, GN470075, Guidelines for Hazardous Waste Generators at SNL/CA
- SNL, MN471001, ES&H Manual
- Section 4J, "Material Handling - Cranes, Hoists, and Forklifts"
- Section 17B, "Air Permits "
- Chapter 11, “ES&H Training”
- Chapter 12, “Packaging and Transportation of Hazardous Material”
- Chapter 19, “Waste Management”
- Chapter 21, "Technical Work Documents (TWDs)"
- Delete: Under “Implementing Documents” the
following references:
- AMC Regulation 385 100, Department of the Army, AMC Safety
Manual
- SNL, FOP 99-05, Operating Forklifts and Motorized Hand Trucks
- SNL, MN471018, Conduct of Operations Manual: Explosive Operations
- Change: SNL, MN471001, ES&H Manual, Section 17B, from “Air Permits in Bernalillo County, New Mexico” to “Air
Permits.”
- Add: “Reference Documents” and
the following references:
- SS302365-000, Dave Begeal, Explosive Subsystems & Materials Department, SNL/NM, Test Specification, Electrostatic Sensitivity, Issue E, April 14, 1992. Request this document by submitting a Product Records Request form that is available from Sandia Line.
- TM 5-1300, Departments of the Army, the Navy, and the Air Force, Structures to Resist the Effects of Accidental Explosions, November 1990.
- TM 9-1300-214, Military Explosives, September 1984
- DOE DNA TP 20-7
Administrative Changes Only
June 29, 2005
This document was administratively revised to:
- Change: Executive Policy Sponsor from Les Shephard to Frank Figueroa
November 9, 2004
In Chapter I, "Introduction"
- Delete. Section 2.0s, "Scope."
- Under the topic, "Applicability":
- Change. Information to reflect current applicability of the section.
September 26, 2002
This document was revised to bring it into agreement with the current version
of DOE M 440.1-1, DOE Explosives Safety Manual. Revisions to the manual
are listed by chapter and section.
- Add:
- In Chapter I, "6.0 and 6.0s Definitions," added definitions for:
- Nuclear Explosive (NE)
- Nuclear Explosive Operation (NEO)
- Rated Electrical Equipment, Fixtures, Instrumentation, and Materials
- Change:
June 8, 2000
- Delete:
- In Chapter II, Operational Safety - Part 1, 13.2.2 Firing Areas deleted
Item b Firing areas shall be selected for their suitability to conform..."
- In Chapter II, Operational Safety - Part 1, 18.8 deleted Department of the Army Technical Bulletin TM9-1300-214, Military Explosives, Army AG Publications Center, St. Louis, MO.
- In Chapter VI - Quantity-Distance and Level-of-Protection Criteria for Explosives Activities, 4.1 Hazard Classes, Item d, deleted Although the fire hazards of IHE or IHE subassemblies are not as great as those of other explosives, they are classified as Hazard Class/Division 1.3 (mass fire) to be consistent with DoD 6055.9-STD.
- In Chapter VII - Operating Procedures, 1.2 Types of Procedures, deleted Note.
- In Chapter IX - Insensitive High Explosives Qualification, 2.0 IHE Subassemblies, Table IX-4, deleted W81a.
- Add:
- In Chapter II, Operational Safety - Part 1, 17.2 Storage Magazine Operations added In order to prevent the accumulation of moisture, pallets... to the beginning of the 3rd sentence.
- In Chapter II, Operational Safety - Part 1, 17.4 Storage Compatibility added Groups H, J, K, and N. Added Table II-4.
- In Chapter II, Operational Safety - Part 1, 17.5 Containers (Onsite), Item e, added ...with the applicable UNO hazard classification code and marked in a manner that clearly identifies its contents.
- In Chapter III, Explosives and Personnel Limits and Control, 3.0 Limit Control, added the title 3.4 Explosives Control and a sentence that reads A system shall be established to control the emount of explosives present in an explosives facility and shall be verifiable.
- In Chapter V - Training, added 4.0 UXO Training and 5.0 References.
- In Chapter VI - Quantity-Distance and Level-of-Protection Criteria for Explosives Activities, 4.1 Hazard Classes, Item a, added some environmental testing and and destructive testing to the last sentence.
- In Chapter VI - Quantity-Distance and Level-of-Protection Criteria for Explosives Activities, 4.1 Hazard Classes, Item b, added and some packaging operations to the end of the last sentence.
- In Chapter VI - Quantity-Distance and Level-of-Protection Criteria for Explosives Activities, 6.0 Explosives Facility siting and Design Criteria References, added Permanent to the beginning of the first sentence and added the second paragraph.
- In Chapter VII - Operating Procedures, 1.2 Types of Procedures, Para 1, added Existing and applicable Department of Defense (DoD) ordnance publications (see Section 3.0 for references) will be reviewed for application of unexploded ordnance (UXO) work. Revisions to these documents will invalidate the DoD procedures. If the documents are not appropriate for the situation, then changes may be made, subject to DOE's review and approval process.
- In Chapter VII - Operating Procedures, 2.1 Before Operation, Item b, added For UXO cleanups, a safety analysis report (SAR) is not required. In case of nonstandard cleanups, such as mass burial or radiation contamination, a safety assessment (SA) is required, along with SOPs/special procedures that include the additional precautions to be taken.
- In Chapter IX - Insensitive High Explosives Qualification, 1.0 Insensitive high Explosives (IHE), added or Recommendations on the Transport of Hazardous Goods-Tests and Criteria, Test Series 7 to end of 2nd sentence.
- In Chapter IX - Insensitive High Explosives Qualification, 1.0 Insensitive high Explosives (IHE), added second paragraph.
- In Chapter IX - Insensitive High Explosives Qualification, 2.0 IHE Subassemblies, Table IX-4, added /10/11 to B61a.
- In Attachment F-4, Refresher Training Options, course title XPL500, Explosives Safety Referesher - SNL/NM.
- In Attachment F-5, Refresher Training Options, course title XPL500, Explosives Safety Referesher Training at SNL/NM, 2 hours.
- Change:
- In Chapter III, Explosives and Personnel Limits and Control, 4.0 IHE Limits, changed the first sentence of the second paragraph to read IHE limits for pressing, dry blending, dry milling, dry screening, and certain machining operations (see Chapter II-12.4.2c) should be the same as those established for other HE operations.
- In Chapter VI - Quantity-Distance and Level-of-Protection Criteria for Explosives Activities, 3.1 Hazard Classes and Class Division, Table VI-1, changed explosion to detonating.
- In Chapter IX - Insensitive High Explosives Qualification, 2.0 IHE Subassemblies, changed W85 to W81.
- In Chapter IX - Insensitive High Explosives Qualification, 2.0 IHE Subassemblies, Table IX-5, changed second column of IHE with 1.2 items to 1.2 or 1.3, whichever is most restrictive.
- In Chapter IX - Insensitive High Explosives Qualification, 2.0 IHE Subassemblies, Table IX-5, changed second column of IHE at less than magazine distance from Class 1.2 to 1.2 or 1.3, whichever is most restrictive.
- Move:
- In Chapter I, 6.0 and 6.0s Definitions, moved definition for personnel barrier to follow PEL.
Danton Humphries, dbhumph@sandia.gov
Al Bendure, aobendu@sandia.gov
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