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Policy Area

ESH-Environment Safety & Health

Procedure Number

ESH100.2.ENV.13

Procedure Title

Control Ozone Depleting Substances

Procedure Manager

COOPER, TERRY W.

Status

Active

Subject Matter Expert

  • Joanna Lynn Eckstein
  • Leslee P. Gardizi (Lee) (CA)

Applicability, Exceptions, and Consequences

This corporate procedure applies to all Members of the Workforce who use ozone-depleting substances (ODSs).

Exceptions to, or deviations from this procedure must be approved through the Executive Policy Sponsor or Policy Area Manager, if delegated. Click here to view Contacts for Corporate Policy System Policies, Processes, and Procedures. See CG100.1.7, Request an Exception to a Policy, Process, or Procedure, for directions on how to obtain an exception to this procedure.

Granting or permitting exceptions or violations of policy, process, or procedure without authority, regardless of position or title, may be cause for disciplinary action up to and including termination of employment. Violating a policy, process, or procedure may be cause for disciplinary action up to and including termination of employment.

IMPORTANT NOTICE: A printed copy of this document may not be the document currently in effect. The official version is located on the Sandia National Laboratories Sandia Restricted Network (SRN).

Procedure Overview

This procedure applies to all operations and activities that use any Class I or Class II ODSs, or that involve the servicing or disposal of air-conditioning equipment, ODS-containing appliances, or halon-containing equipment.

Procedure Requirements

Training

Activity Responsible Individual Required Action
Ensure Training Compliance Managers

Ensure that Members of the Workforce complete the training identified in ESH100.2.ENV.13 prior to performing the indicated work activity or fulfilling the indicated role.

Note: See Sandia corporate procedure HR100.2.1, Identify and Complete Sandia Required Training for all Members of the Workforce.

Purchasing

Activity Responsible Individual Required Action
Observe Restrictions Members of the Workforce

Do not purchase:

  • Ozone-depleting substances (ODSs) (includes halons, chlorofluorocarbons [CFCs], and carbon tetrachloride), except for use in existing refrigerant-containing equipment, fire-suppression equipment, or processes for which written exemptions have been received.
  • Appliances or equipment that require the use of ODSs. products with ODS components.
  • ODS refrigerant, unless they are an SNL-designated refrigerant buyer.
  • Class I ODS chemicals.  Based on DOE Order 450.1, Environmental Protection Program, the procurement of these chemicals is to be discontinued by December 31, 2010 (Class I Ozone-depleting Substances).
Purchase ODSs Managers

Appoint SNL-designated refrigerant buyers for operations that require the purchase of ODSs or equipment containing ODSs.

Note: Managers acquiring new equipment should use commercial alternative material, equipment, and systems if possible. See the ozone-depleting substances (ODSs) contact for assistance.

Obtain Exemptions Managers or Members of the Workforce

Submit an exemption request (with justifications) to your vice president and the ES&H center director, for exemptions from SNL's policy regarding the use and purchase of ODSs.

Note: See the ozone-depleting substances (ODSs) contact for assistance.

Disposal

Activity Responsible Individual Required Action
Dispose of ODSs Managers

Ensure proper disposal of:

  • Halon and equipment that contain more than a de minimis ("virtually safe" level) amount of halon by sending it to a manufacturer, recycler, or fire equipment dealer who operates in accordance with NFPA 10 and NFPA 12A standards.
  • Ozone-depleting substances (ODSs) containing appliances and motor vehicle air conditioners (MVACs) by having Environmental Protection Agency (EPA) certified technicians recover ODSs using EPA-approved methods.
  • The disposal of ODS removed or reclaimed from equipment (including disposal as part of a contract, trade, or donation) is coordinated within DOE and with DoD. The facility transfers the ODS to DoD for situations in which the recovered ODS is a critical requirement for DoD missions. 

Note: ODS-containing appliances that are serviceable do not need to be evacuated prior to reapplication or sale. For additional information on reapplication, see:

  • SCM100.2.2, Acquire Property.
  • SCM100.3.3, Manage Property.
  • SCM100.4.1, Send Excess Property and Material to Reapplication Services.
Dispose of ODSs Members of the Workforce

Recover ODSs and label the appliances when disposing of ODS-containing appliances and MVACs.

Note: Members of the Workforce should not, for the sole purpose of complying with the SNL policy, retire equipment that contains halon or refrigerants before the equipment would ordinarily be replaced. See the ozone-depleting substances (ODSs) contact for assistance.

Motor Vehicle Air Conditioners (MVACs)

Activity

Responsible Individual

Required Action

Repair or Service MVACs and MVAC-Like Appliances

Managers

Ensure that refrigerant recycling equipment is approved and registered by the Environmental Protection Agency (EPA).

Repair or Service MVACs and MVAC-Like Appliances

Members of the Workforce

  • Use EPA-approved and certified equipment to recover Ozone-depleting substances (ODSs).
  • Become trained and certified by an EPA-approved program.

Chillers, Air Conditioners, and Other ODS-Containing Appliances

 

Activity

Responsible Individual

Required Action

Service, Maintain, or Repair ODS-containing Appliances

Members of the Workforce

  • Follow these procedures before opening ozone-depleting substances (ODSs) containing appliances for service, maintenance, repair, or disposal:
    • Observe established evacuation and recycle practices.
    • Use Environmental Protection Agency (EPA) approved equipment.
  • Do not alter the design of certified refrigerant recycling or recovery equipment in a way that would affect the equipment's ability to meet EPA requirements without submitting the altered design for recertification testing to the ozone-depleting substances (ODSs) contact.
  • Do not knowingly vent or otherwise release into the environment any Class I or Class II ODS used as a refrigerant in that equipment.

Note: Owners of air conditioning and refrigeration chillers of over 150 tons cooling capacity that use Class 1 refrigerants should have retrofitted or replaced these units.  If this is not the case, please ensure that it is done by December 31, 2010. Managers of organizations that recycle refrigerant should maintain records of quantities of recycled refrigerant shipped offsite.

Service, Maintain, or Repair ODS-containing Appliances

Technicians

Keep a copy of EPA-approved program certificate at your workplace.

Service, Maintain, or Repair ODS-containing Appliances

Managers of Operations that Involve Servicing ODS-Containing Appliances

  • Determine appropriate evacuation and recycling methods for specific types of appliances.
  • Ensure that the following records are maintained for servicing chillers, air conditioners, and ODS-containing appliances that contain more than 50 pounds of ODSs for 3 years or for as long as needed to comply with the Sandia Records Retention and Disposition Schedule:
    • Records of current EPA-approved training and certification for Members of the Workforce who operate refrigerant recycling equipment.
    • The names and addresses of places where you send your recycled refrigerant.
    • Servicing records documenting the date and type of service.
    • Records indicating the amount of refrigerant purchased and added.
    • Exemption requests and approvals.

Halon-Containing Equipment

Activity Responsible Individual Required Action
Service Halon-Containing Equipment Members of the Workforce Who Service Halon-Containing Equipment

Do not:

  • Manufacture or blend halons.
  • Knowingly release halon into the environment. This prohibition does not apply to the following circumstances:
    • Emergency discharge of fire extinguishing or explosion inertioning equipment.
    • De minimis ("virtually safe" level) releases associated with good faith attempts to recover halon.
    • Operation and testing of halon-containing equipment when such tests are essential to demonstrate equipment functionality and when a suitable simulation agent cannot be used in place of the halon for technical reasons.

Note: Members of the Workforce should see the ozone-depleting substances (ODSs) contact for assistance regarding halon-containing equipment.

 

Implementing Tools

Guidance

  • Class I Ozone-depleting Substances.
  • OP-500, Refrigerant Storage and Handling Operating Procedure.
  • Ozone-depleting substances (ODSs) contact.

Websites

  • Air quality Program
  • Class I Ozone-Depleting Substances
  • NFPA 10 and NFPA 12A standards.

Required Records and Retention Schedule

Managers must ensure that the following records are maintained for servicing chillers, air conditioners, and ODS-containing appliances that contain more than 50 pounds of ODSs for 3 years or for as long as needed to comply with the Sandia Records Retention and Disposition Schedule:

  • Records of current EPA-approved training and certification for Members of the Workforce who operate refrigerant recycling equipment (HR-104-201-000).
  • The names and addresses of places where you send your recycled refrigerant (CP-101-225-000).
  • Servicing records documenting the date and type of service (CP-101-225-000).
  • Records indicating the amount of refrigerant purchased and added (CP-101-225-000).
  • Exemption requests and approvals (SA-120-203-000).

Requirement Drivers (Prime Contract Baseline Directives)

DOE O 450.1A

Additional Drivers

  • 40 CFR 82, Protection of Stratospheric Ozone.
  • Executive Order 12843, Procurement Requirements and Policies for Federal Agencies for Ozone-Depleting Substances, Federal Register, April 23, 1993.

Training Requirements

Responsible Individual

Required

Recommended

Members of the Workforce (EPA-certified technicians)
  • Opening ODS-containing appliances for maintenance service, repair, or disposal.
  • Repairing, servicing, or disposing of motor vehicle air conditioners (MVACs) or MVAC-like appliances.  
ESH100.2.GEN.2, Determine, Complete, and Document Required ES&H Training
Members of the Workforce (formally trained regarding halon release prohibitions)

Servicing halon-containing equipment.

Removing halon prior to disposal of halon-containing equipment.

ESH100.2.GEN.2, Determine, Complete, and Document Required ES&H Training
Managers

Ensuring that Members of the Workforce who open MVAC or ODS-containing appliances for maintenance, repair, or disposal are trained and EPA certified.

Maintaining the following records:

Certification training records of EPA-certified technicians within your organization.

Keeping training records, as appropriate, if your organization is responsible for servicing halon-containing equipment.

ESH100.2.GEN.2, Determine, Complete, and Document Required ES&H Training

Related Processes and Procedures

Process

  • ESH100.2, Analyze and Control Hazards.

Procedures

  • ESH100.2.GEN.2, Determine, Complete, and Document Required ES&H Training.
  • SCM100.2.2, Acquire Property.
  • SCM100.3.3, Manage Property.
  • SCM100.4.1, Send Excess Property and Material to Reapplication Services.

Change Summary

Date Summary
08/22/2011

Administrative

Modified

Updated link to "ozone-depleting substances contact" throughout the document.

01/21/2011

Administrative

Modified

Updated dictionary link to "halon" to include term identification number.

12/16/2010

Administrative

Modified

  • Removed quote marks from subject matter expert nickname.
  • Removed extra blank line in Applicability field.
11/18/2010

Administrative

Modified

Fixed format in the "Motor Vehicle Air Conditioners (MVACs)" and "Chillers, Air Conditioners, and Other ODS-Containing Appliances" tables.  (Requirements & Instructions)
11/18/2010

Administrative

Modified

  • Un-merged cells in Requirements & Instructions for display purposes.
  • Updated all dictionary terms to contain term identification numbers for system consistency.
06/17/2010

Administrative

Modified

List of websites.

06/16/2010

Administrative

Modified

Updated hyperlinks to SME's.